Craftsman 917273320 Owner’s Manual

Owner's Manual

CRAFTSMI I!

26.0 HP ELECTRIC STAR_

50" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.273320

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

For answers to your questions

about thisproduct, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co, Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly................................................ 8

Operation.............................................. 12

Maintenance Schedule......................... 19

Maintenance ......................................... 19

Service and Adjustments...................... 23

Storage ................................................. 31

Troubleshooting.................................... 32

Repair Pads ......................................... 36

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment ismain-

tained, lubricated and tuned up accordingto the instructionsinthe owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship.

This Warranty does notcover:.

• Expendable itemswhich become wom during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructionscontained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BA'I-I'ERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, wan;._nty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do

not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unat-

tended. Always tum off blades, set park- ing brake, stop engine, and remove

keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

"the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or track.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid stading or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do notturn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-otis, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do notmow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do notuse grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- meht in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment ifyou

strike an object. Repair, if necessary, before restading.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

towear, damage, and deterioration,

which could expose moving parts or

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjustand service as required.

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Be sure the area is clear of other people • Mow up and down slopes (15 ° Max), not

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always lookdown and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsibleadult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

across.

• Remove obstaclessuch as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop orshift while on the slope.

• Avoid starting orstopping on a slope. If

tires lose traction,disengage the blades and proceed slowly straight down the slope.

• Do nottum on slopes unless necessary,

and then, turn slowlyand gradually downhill,if possible.

,_Look for this symbol to point out impor- tant safety precautions. It means CAU-

TION!!! BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED.

A.CAUTION: tn order to prevent acciden-

tal startingwhen setting up, transporting,

adjustingor making repairs always discon- nect spark plugwire and place wire where itcannot contact spark plug.

,_WARNING: The engine exhaust from

this productcontains chemicals known to the State of Califomia to cause cancer,

birthdefects, or other reproductive harm.

PRODUCT SPECIRCATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

)ILTYPE SAE 10W-30 API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

_ILCAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: Champion RC12YC

GAP: .030")

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15 AMPS @ 3600 RPM BATTERY: AMP/HR: 35

MIN, CCA: 280 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always

observe the =SAFETY RULES".

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-

able on thisproduct.Contact your nearest Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and =Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of Califomia the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(2) Washers17/32 x 7/3 x 16 Ga.

(2) NylonLocknuts 3/8-16

i IIIIIIIIIIIIIH

12)HexBolts 3/8-16 x 1

(3) Retainer Springs

(Double Loop)

(4) Retainer Springs

(Single Loop)

Pads packet separately in carton

Seat

Video

Cassette

L _

t J

Nose Roller

Steering Wheel

Parts Bag Manual

Parts Bag contents not shown fullsize

Steering Steering

Wheel Insert

(2) FrontLinkAssemblie,,

(2) Keys

Slope Sheet

Sleeve

SteeringSleeve

Extension

(4) Brackets _i!) Adjusting Bar

(12) CardageBolts {12) CrownJockNuts

5/16-18 x 3/8 3/8-16

@D w

(4) Lock.nut 3/8-16 (4) Shoulder Bo_t

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware y_u assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

Wheel Insert

-A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below, (I) 9/16" wrench (I) 314"Socket w/

(1)Pliers drive rachet

I !l en0

_... Hex Bolt

_._-Lock Washer

@---..-__ Large Rat

Washer

(1) 1/2" wrench (1) PhillipsScrew- (1) Utilityknife driver

(1) Tire pressure gauge When rightor left hand is mentioned in this manual, itmeans, from your pointof

Steering Wheel Wheel Adapter

Steering

view, when you are inthe operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and

lay panels flat.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large

flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steer-

in._shaft.

• Ahgn tabs and press steering sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to r011off skid.

Steering _......._:::=- Tabs

Sleeve _ /

Extension ,;T.__-__..._.

_._1loll I I \ _/I I

Steering ] e, ! ,

_leeve __

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

Press lift lever plunger and raise attach-

:ment lift lever to

Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward off skid.

Remove mower and packing materials.

•" Remove ties from V-belts.

itshighest

"' '

position.

CHECKBATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

,."-......_ _ /Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely.

Seat

Seat Pan _

Shoulder \ tlt_.._'," \\ Bolt "_.___

AdjustmenL_ _

Knob f =" W _ Flat Washer

CHECKTIREPRESSURE The tires on your tractor were ovednflatod

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" on page

5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is propedy adjusted. See "TO ADJUST BRAKE"in the Service and Adjustments section of this

manual. ASSEMBLE GAUGE WHEELS AND

BRACKETS TO MOWER DECK The gauge wheels are designed to keep

the mower deck in proper position when operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per-

formance.

• Attach front gauge wheel brackets

marked front left (FL), front right (FR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation do not tighten Iocknuts until all carriage

bolts have been installed•

• Attach rear gauge wheel brackets

marked rear left (R L), rear right (RR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installation do not tighten Iocknuts until all carriage

boltshave been installed.

• Slide gauge wheel bar down into bracket

channel, Be sure that gauge wheel bar aligning holes are on top. Assemble

gbaugewheels as shown using shoulder

olts, 3/8 washers and 3/8-16 center

lock,nuts and tighten securely.

• Adjust gauge wheels to highest position

for ease of mower deck assembly.

• Adjust gauge wheels before operating

mower as shown in the operation sec- tion of this manual.

Retainer

Crownlock

Nuts

Gauge Wheel Moun_ng Bracket

Adjus_ng

Bar Shoulder BAt .

Gauge_,

Carriage Bolts

TOA'n'ACHNOSEROLLER

• Positionbrackets,17/32x7/8x 16gauge washem,andnoserollerbetweendeck

mounting brackets as shown. Be sure to

position brackets on correct side, as shown.

• Install 3/8-16 x 1 hex bolts and 3/8-16 lock nuts as shown. Tighten hardware secure-

Tab Hole "B"Bracket

Tab

Nose Roller

NOTE: Be sure bracket tabs are positioned in tab holes in deck brackets.

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment liftcontrol. Engage parking

brake.

• Cut and remove ties securing anti*sway bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor. IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt intoelectric clutch pulley groove.

• Install one front linkin top hole of the

left hand front mower bracket and left

Double Loop

Retainer Spring (Inward pointing Suspension

deck pins) Arms

Lock Nut

"A" BracketTab

hand front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in right hand front suspension bracket only and retain

with single loop retainer spring as shown.

• Slide right side of mower back and install link in top hole of right hand front

mower bracket. Retain with single loop retainer spring as shown.

• Tum height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

FrontMower

Bracket

Washer

Front Suspension

Brackets

Chassis Bracket

Gauge Wheel

Double Loop Retainer Spring

Front Link

Single Loop

Retainer Spring

Discharge Guard

Anti-Sway Bar

Idler Pulley

• Place the suspension arms on inward pointing deck pins. If necessary, reck and raise front of mower to align deck

pins with the holes in suspension arms.

Retain with double loop retainer springs

with loops down as shown.

• Connect anti-sway bar to chassis brack-

et under left footrest and retain with double loop retainer spring.

• - Turn height adjustment knob clockwise

to remove slack from mower suspen-

sion.

• Raise deck to highest position.

• Adjust gauge wheels before operating

mower as shown in the Operation sec- tion of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

o/CHECKLIST

Please review the following checklist: ,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

•/ Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and tight- ened securely.

•/ All tires are properly inflated. (For ship ping purposes, the tires were ovednflat-

ed at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting

results. ('l]res must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

•/ Check wiring. See that all connections are still secure and wires are properly clamped.

•/ Before driving tractor, be sure freewheel

control is in drive position.

While learning how to use your tractor,

pay extra attention to the following impor- tant items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

•/ Become familiar with all controls - their location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

•/ It is important to purge the transmission before operating your tractor for the first

time. Follow proper starting and trans- mission purging instructions (See "TO

START ENGINE" and "PURGE TRANS- MISSION" in the Operation section of

this manual).

These symbols may appear onyour tractor or inliterature supplied with the product.

Learn and understand their meaning.

BATI'ERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT

REVERSE FORWARD FAST SLOW

OIL PRESSURE

PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

3LUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATI"ACHMENT

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR Compare the illustrationswith your tractorto familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ught Switch Position

Attachment Clutch Switch

Lift Lever Plunger

Lift Lever

Throttle Control

Clutch/Brake

Choke Control

Ammeter

Hourmeter Ignition

Switch

- Parking Brake

Height

Adjustment

Knob

Free Wheel

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and starling the engine.

CHOKE CONTROL: Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height.

IGNITION SWITCH: Used for starting and stoppin_] the engine.

Motion

Control

Lever

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to re!ease

attachment lift lever when changing its position.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutci_brake

into the brake position. MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER - Indicates hours of opera- tion.

The operation of any tractor can result inforeign objects thrown into the

eyes, which can resultin severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without firstsetting the

parking brake will shutoff the engine. TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

"BRAKE"position and hold.

• Place parking brake lever in =EN-

GAGED" positionand release pressure fromclutch/brake pedal, Pedal should

remain in =BRAKE" position. Make sure parking brake will holdtractor secure.

Throttle Push*In to Attachment Clutch

Control ._'Disengaged" Switch Pull OutTo

\_"_ "Engage" \

Pedal Ddve Position Y _ Position Position

STOPPING MOWER BLADES -

• To stop mower blades, move attach-

ment clutch switch to =DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress

clutch/brake pedal into full =BRAKE"

position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal is depressed. ENGINE -

• Move throttle control to slow pos'_mn. NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause =ngine to

=backfire'.

• Turn ignition key to =OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

USa.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause

the battery to be dishcarged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause =browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

_CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROTrLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full thret-

tie reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch/brake pedal.

° Slowly move motion control lever to

desired position.

TO ADJUST MOWER cur'rING HEIGHT

The cutting height is controlled by tum- ing the height adjustment knob in

desired direction.

• Tum knob clockwise (C,)to raise cutting

height.

• /um knob counterclockwise (O)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heightsare mea- sured fromthe ground to the blade tip with

the engine not running. These heights are

approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• . For best cutting performance, grass

over 6 inches in hek3ht should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain condi- tions.

• Be sure tractor is on a flat level surface.

• Lower mower and adjust mower to desired cutting height.

• Remove retainer spring and clevis pin

which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be

slightly off the ground.

• Replace retainer spring into clevis pin. IMPORTANT: Be sure to readjust gauge wheels if you change the Cutting height of the mower deck.

_,CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

clutch/brake pedal qulcklyto brake posi-

i f stopping is absolutely necessary, push

tion and engage parking brake.

Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all tums slowly.

Attachment Clutch Attachment L_ Lever

Switch Pull OutTo High Position "Engage" _ / LOW

,j-_'Position

Retainer spring

Clevis

,._.: Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch

engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

trol.

• Start mower blades by engaging attach- ment clptch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

Push InTo _, _-._

"Oisengo0 "

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling posi-

tion. Freewheel control is located at the

rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control,

• Remove retainer spring from freewheel control rod.

• Push control rod in to disengage.trans-

mission and reinsert retainer spnng into

control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: Toprotect hood fromdamage when transportingyour tractor on a truck

or a trailer, be sure hood isclosed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER A'n'ACHMENTS

Tow on!ythe attachments that are recom- mended by and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose tractionwith the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dip

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-

essary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL

VISCOSITY CHARC' in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel treshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

_,WARNING: Expedance indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

,._Storage Instructions for additional

information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

_,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When startingthe engine for the firsttime or ifthe engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmissionengaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Race motion controllever in neutral (N)

position.

• Move attachment clutchto "DISEN-

GAGED _posit'_n.

• Move throttlecontrolto fast position

• Pull choke control outfor a cold engine

start attempt. Fora warm engine start attempt the choke control may not be

needed.

NOTE: Before starting,read the warm and cold startingprocedures below.

• Insert key into ignitionand tum key

clockwiseto "START" positionand release key as soon as engine starts.

Do not run starter continuouslyfor more thanfifteen seconds per minute. Ifthe engine does notstart after several attempts, push choke control in, wait a few minutes and try again. If engine still

does not start, pull the choke controlout and retry.

WARM WEATHER STARTING (50 ° F AND ABOVE)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slight- ly for a few seconds and then continue

to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow itto warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° F AND

BELOW)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run

roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes,

depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu- tral. Release the parking brake and let the clutch/brake slowly return to

operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION _,CAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removeal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking] brake set.

• Disengage transmisszon by placing free- wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt- tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward position and hold for five (5) seconds.

Move lever to full reverse position and hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N) position. Shut off engine and set parking

brake.

• Engage transmission by placing free- wheel _ontrol in driving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt- tle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five (5) feet, slowly move motion

control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

cedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWINGTIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be propedy leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• Use the runner on the dght hand side of

. mower as a guide. The blade cuts

approximately an inch outside the run- ner.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the dght of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by tum-

ing to the right so that clippings will dis-

charge away from shrubs, fences, ddve- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde-

sirableclumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se- lectinga low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a groundspeed that will suit the terrain and give best performance of the at- tachment being used.

CUSTOMER RESPONSIBILITIES

mml_

C c.BrakeO I/ V'

V' I/

Operator Presence and

T ,ntedock Systems _4

Check for Loose Fasteners 11117 I1 e

CA SharperdReptace M°wer Blades i_ 4

LubricationChart V'

R clean Battee/and Terminals II_

Check Transaxle Cooling V' AdjustBlade Be_t(s)Tension _'s

AdjustMotion Drive Belt(s) Tension _5 Check Engine Oil Level if ! I_

Change Engine Oil _1.=,_ IP1'

E CleanAirniter _:

N Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter(If equipped) ql_,2

Replace Spark Plug V'

N Clean Engine Cooling Fins _:

Replace Air Filter Paper CaJtridge Replace Fuel Filter If

1 - Change more often when operating under a heavy load or kt high amblent temperatures. 5 - N equipped with ad/u_ab_ system.

2 - ServicemoreoSenwh_ operatingIndidyordustycor_ditk_$, 6 - Nol wked If equippedwiChmaintm baltee/ . 3 - # equippedw#hoilfilter,changeell every 50 hours. 7 - Tlght_ kent rodepivotbollto 35 ft.-Ib=,n_udmum.

4 * Fleplacebladesmoti oft_ whenmow_g _ r,andyt,oi. Donot overtighlen.

GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover (_)13e Rod Ball Joints

items that have Deen subjected to operator abuse or negdgence. Io receive full value 1,5 • -

from the warran_ operator must maintain tractor as instructeo in this manual. Some ,'__ .

adiustments will need to be made periodi- . . . cally to properly maintain your tractor, wnaei

All adiustments in the Service and _ .

Adjustments section of this manual should /erK De cnecKea at least once eacn season.

• Once a year you should replace the spark plug_ clean or replace air filter, and

check blaoes and belts for wear. A new

)Bp'nd'e Zer O

_J I-renT

) Front r._. _ Front.(_

Wheel ._1_.__ I Wheel

uea_

Beadng / _1 tt_ _[_ Bearing

Zerk _ _... Zerk

®Steedng I-,."En

SGeeCtr°rff I I, I I

Engine (_)

spark plug and clean air filter assure

proper air-fuel mixture and help your engine run Detter and last longer.

BEFORE EACH USE

: Check engine oil level.

Check brake operation.

Check op.erator presence and interlock ('_2_GeneralPurpose Grease

-.Check tire pressure. (_)Spray Silicone lubdant (Move Boots to Lubdcate)

systems mr proper operation. _ Refer to Customer Responsibilities "ENGINE Check for loose rasteners. _r_)Section

IMPORTANT: Do not oil or grease the pivot ings. If you feel they must be lubricated, use points which have special nylon bearings, only a dry, powdered graphite type lubricant Viscous ldbricants will attract dustand dirt that sparingly.

will shorten the life of the self-lubricating bear-

TRACTOR Alwaysobservesafetyruleswhenper-

forminganymaintenance.

BRAKEOPERATION Iftractorrequiresmorethansix (6)feet

stoppingdistanceathighspeedinhighest gear,thenbrakemustbeadjusted.(See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" on page 5 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your trac- tor does not function as described below,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and fiat

washer, securing blade.

• Install new or resharpened blade with

trailingedge up towards deck as shown, life.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

TrailingEdge Up Mandrel

Center Hole Assembly

Flat

Hex Bolt (Grade ._.,_ Blade

*A Grade 8 heat treated bolt can be

identifiedby sixlines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is balanced. Care should be taken to keep

the blade balanced. An unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine. ° The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

° To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer).

° Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

Blade

5/8" Boltor Pin

BATTERY Your tractorhas a battery charging system

which is sufficientfor normal use. However, periodic charging of the battery

with an automotive charger will extend its

Star

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and ter-

minals can cause the battery to =leak" power.

-• Remove terminal guard.

•- Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and

dry.

• Clean terminals and battery cable ends

with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu- al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING ..

The transmission fan and cooling fins should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for

the life of the transaxle. Should the transaxle ever leak or require servicing,

contact your nearest authorized service center/depertment.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating tem-

perature.

SAE VISCOSITY GRADES

_G .:Q, 40. .IG- r IG"

_J_lP ERATt .iFIE RANGE/_TIC;pATED BEFORE NEXT OiL C_ANGE

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one

year. Check the crankcase oil level before start-

ing the engine and after each eight(8) hours of operation. Tighten oilfill cap/dip

stick securely each time you check the oil level.

TO CHANGE ENGINE OiL

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine

when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" on page 5 of

this manual.

• Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.

Do not thread the cap onto the tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air Screen

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or compressed air to remove dirt and stub- born dried gum fibers.

Oil Drain

Oil Fill

Cap/Dipstick

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