Craftsman 917273222 Owner’s Manual

Owner's Manual

[RAFTS[MAN<+

24.0 HP ELECTRIC START

50" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.273222

eSafety

• Assembly * Operation

oMaintenance

• Repair Parts

differently from previously built engines. Before you start the

This product has a low emission engine which operates engine, read and understand this Owner's Manual,

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 12

Maintenance Schedule ...................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective ir

material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damag_ caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of it_ purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines th battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights whic

may vary from state to state.

Maintenance ....................................... "

Service and Adjustments .................... ,"

Storage ............................................... :

Troubleshooting ................................. 3

Repair Parts ........................................ 3

Parts Ordering ..................... Back Cow

IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or

drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you fee!

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Nevercarry children.They mayfall off

and be seriously injured or interfere

with safe machine operation.

• Never allow childrento operate the

machine.

• Use extra care when approaching blind

corners,shrubs, trees, or other objects that mayobscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keepnuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

• Nevertamper with safety devices. Check their proper operation regulad

• Keepmachinefree of grass, leaves, (

other debris build-up. Clean oil or fue spillage. Allow machine to cool befor, storing.

• Stop and inspect the equipment if yoL strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subje, to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequentl' check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, an use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shi while on the slope.

• Avoid starting or stopping on a slope. tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn'on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

,_Look for this symbol to point out important safety precautions. It means

CAUTION!H BECOMEAWAREH! YOUR ,_FETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs

always disconnect spark plug wire and place wire where it cannot contact spark

CAUTION; Do not coast down a hill in

neutral, you may lose control of the tractor.

_CAUTION; Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control ,_YwOur tractor.

ARNING" The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OILCAPACITY: W/FILTER: 4.5PINTS

W/O FILTER: 4.0PINTS

SPARK PLUG: CHAMPION

GAP: .030") RC 12YC

GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15AMPS @3600RPM SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE:U1R

27-35 FT. LBSBLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible depend- ability and performance.

Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT A Sears Repair Agreement is available

on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped

with a spark arrester meeting applicable

local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized

Service Center (See REPAIR PARTS section of this manual).

Steering Sleeve

Steering Wheel

Steering Sleeve

Extension

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Mower

(4) Retainer Springs (single loop) (3)

Steering Wheel Insert

(1) Shoulder

Bolt 5/16-18

Retainer Springs (double loop)

(4) Brackets

(4) Locknut 3/8-16 _(_

(4) Shoulder Bolt

Gauge Wheels (4) Adjusting Bar

_ (12) Crownlock Nuts_5/16-18

(12) Carriage Bolts

5/16-18 x 5/8 _ (4) Wheels

..(4) Washers

/_ x 3/4 x 14 Ga.

(4) Retainer,S. prings i

taouDle ioop_ I

(4) Clevis Pini

Video Cassette

Slope Sheet

Keys

€

(2) Keys

"-t

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering

shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Steering

Wheel _-, _. ,

Steering

Sleeve _"_ l_Tabs

Extension :-

"_.; __ ._ ....

_-- - Large Flat

- --_ _Steering Wheel

,':_ Adapter

Wheel Insert

Hex Bolt

Lock Washer

Washer

(label located between terminals) charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY"

Maintenance section of this manual for charging instructions).

Label

i '

INSTALL SEAT

Adjust seat before tightening adjustmer knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly c seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assembl_ shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position an sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjustc position.

• Raise seat and tighten adjustment knob securely.

Seat Pan

Steering Shaft _ - _ - i

Steering __ I Sleeve ._,

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label

Shoulder

Washer

Adjustment

Knob

NOTE: You may now roll or drive you tractor off the skid. Follow the appropriat,

instruction below to remove the tractc from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location

and function of controls)

_WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

•Tum ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS AND BRACKETS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are properly adjusted to ensure optimum

mower performance.

• Attach front gauge wheel brackets marked front left (FL), front right (FR)

to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installa-

tion do not tighten Iocknuts until all carriage bolts have been installed.

• Attach rear gauge wheel brackets marked rear left (R L), rear right (RR) to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installa- tion do not tighten Iocknuts until all carriage bolts have been installed.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.

• Adjust gauge wheels to highest position for ease of mower deck

assembly.

• Adjust gauge wheels before operating

mower as shown in the operation

section of this manual.

INSTALL MOWER AND DRIVE

BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake.

• Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

• Slide mower under tractor with

discharge guard to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves. Install belt into electric clutch pulley

groove.

• Install one front link in top hole of the

L.H. front mower bracket and L.H, front suspension bracket• Retain with two

single loop retainer springs as shown.

• Install second front link in R.H. front suspension bracket only and retain

with single loop retainer spring as shown.

• Slide right side of mower back and

install link in top hole of R.H. front mower bracket. Retain with single

loop retainer spring as shown.

• Turn height adjustment knob counte clockwise until it stops.

• Lower mower linkage with attachmer lift control.

• Place the suspension arms on inwar, pointing deck pins. if necessary, rocl and raise front of mower to align decl pins with the holes in suspension arms. Retain with double loop retain springs with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clock-

wise to remove slack from mower

suspension.

• Raise deck to highest position.

• Adjust gauge wheels before operatir mower as shown in the Operation

section of this manual•

Chassis

Bracket

Gauge Wheel

Retainer Spring

Double Loop Retainer Spring

(Inward pointing

deck pins)

_y Bar

Suspension

Arms

Front Mower Bracket

Front Suspension

Electrk

Clutch

_ Pulley j.

Front Link

lieLoop

Retainer Sprin(.

Use Pliers For

Retainer Springs

Idler Pulley

Down

CHECK TIRE PRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur- poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT. PLEASE REVIEWTHE FOLLOWING

CHECKLIST: ,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,7 Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

•/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

'- :' A

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

REVERSE FORWARD FAST SLOW

LIGHTS ON OVER TEMP

LIGHT

Ixl.@

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

LOCKED

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ammeter Hourmeter Switch Attachment

Throttle Control_

Clutch/Brake ,__ Pedal ,,I

\ : I /

Choke Control _I ......

Ignition

, tti

Height J-

Adjustment -_Jl

Knob il

_t Switch

Clutch Switch

Lever Plunger

Attachment

Lift Lever

Brake Lever

Motion Control

Lever

Approx. Speed:

3MPH -

FreeWheel Control--'-----

2MPH

1MPH

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH - Turns the headlights on and off.

THROTTLE CONTROL - Used to control

engine speed.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. CHOKE CONTROL - Used when starting

a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HOURMETER- Indicates hours of operation.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator .presence sensing switch. When engine

_srunning, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure.

Choke "Disengage" Switch Pull Out to

Throttle

Clutch/

Brake Pedal

\ ,%

Clutch/Brake Pedal "Drive" Position

STOPPING MOWER BLADES -

• To stop mower blades,move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT; The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to

idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

Push-In to Attachment Clutch

"Engage"

Motion Cor

.>.. Lever_

Height / _Parking _rake

Adjul_tment \"Engaged" Position

"Disengaged" Position

• Never use choke to stop engine.

IMPORTANT; Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged, (dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before

leaving the operator's position; to empty

grass catcher, etc.

TO USE THROI-rLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging

and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen- gage.

TO MOVE FORWARD AND BACKWARD

The direction and sPeed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/ brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

• Turn knob clockwise (_) to raise cutting height.

• Turn knob counterclockwise (_) to lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4". The heights are measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

• Be sure tractor is on a flat level surface.

• Lower mower and adjust mower to

desired cutting height.

• Remove retainer spring and clevis pin

which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin. IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the cutting unit.

Retainer

Spring

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES- disen- gage attachment clutch control.

•,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Attachemnt Lift Switch Pull Out to Lever High

"Engage" Position

_Low

Position

TO OPERATE ON HILLS

_kCAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to slowest setting.

IMPORTRANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motin control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheel- ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Remove retainer spring from free- wheel control rod.

• Push control rod in to disengage transmission and reinsert retainer

spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER A'n'ACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read oil

level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to

help insure good cold weather starting. _kWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

Occur.

_CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control

may not be needed. NOTE." Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly, if the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can be used during the engine warm-up period after the transmission has been warmed up

and may require the choke control be pulled out slightly.

NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor- mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

_CAUTION: Never engage or disen- gage freewheel lever wlSile the engine is

running. To ensure proper operation and perfor- mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will

be no movement of drive wheels. The air is being removed from hydraulic drive

system.

• Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves

approximately five (5) feet return the motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

Tire chains cannot be used when the mower housing is attached to tractor.

Mower should be properly leveled fo_ best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual. The left hand side of mower should I:

used for trimming. Drive so that clippings are discharge

onto the area that has been cut. Hav the cut area to the right of the tractor.

This will result in a more even distrib tion of clippings and more uniform

cutting. When mowing large areas, start by

turning to the right so that clippings v

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite directio_ making left hand turns until finished.

If grass is extremely tall, it should be

mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively high; the second to the desired heigh Do not mow grass when it is wet. We

grass will plug mower and leave undesirable clumps. Allow grass to

dry before mowing.

Always operate engine at full thrott when mowing to assure better mowil

performance and proper discharge o material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as w,

as the quality of cut desired. When operating attachments, select ground speed that will suit the terrair

and give best performance of the attachment being used.

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake Operation _ _

Check Tire Pressure

Check Operator Presence and

aT Interlock Systems _,0

Check for Loose Fasteners V_7

Lubrication Chart

T Check Battery Level

A Sharpen/Replace Mower Blades _6 4

R Clean Battery and Terminals V'

Check Transaxle Cooling V'

Adjust Blade Belt(s) Tension V'5

Adjust Motion Drive Belt(s) Tension Ks

Check Engine Oil Level _ V' Change Engine Oil _1._:

E CleanAirFilter _,_

N Clean Air Screen

G Inspect Muffler/Spark Arrester V'

Replace Oil Filter (If equipped)

E Clean Engine Cooling Fins

Replace Spark Plug Ik_ If Replace Air Filter Paper Cartridge

Replace Fuel Filter V'

1 - Change mor_ often when operating under a heavy load or in high ambient temperatures. 5 If equipped wi_ adjustable system

2 - Service more often when operating in dirty or dusty conditions. 6 - Not required if equipped with maintenance-free batte_ 3 o If equipped with oil filter, change oil every 50 hours 7 - Tighten front axle pivot bolt to 35 ft Jbs, maximum

4 - Replace blades more often when mowing in sandy soil Do not overtighten

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

Zerk

V'2

LUBRICATION CHART

Tie Rod Ball Joints

Spindle

Zerk

receive full value from the warranty,

operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each season.

_Front Wheel Wheel

Bearing Bearing Zerk

Zerk

@Steerin

Sector Gear

Teeth

_Engine

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

_Spray Silicone Lubdant (Move Boots to

Lubricate)

(_General Purpose Grease _Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings,

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also

prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as

shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. Mandrel Assembly

Trailing Blade Center Edge Hole

Flat Wash

Lock Washer

_--Hex Bolt (Grade)

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not attempt to sharpen while on the

mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground. If blade is balanced, it should remain

in a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is balanced.

5/8" Bolt or Pin

Center Hole

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