Craftsman 917273221 Owner’s Manual

Owner's Manual

ICRAFTSMAN°I

24.0 HP

ELECTRIC START

50" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.273221

s Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety

Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty............................................... 2

Safety Rules .......................................... 2

Product Specifications .......................... 5

Assembly ............................................... 8

Operation ............................................ 12

Maintenance Schedule ...................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home warranty servic_ on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ....................................... 19

Service and Adjustments .................... 23

Storage ............................................... 31

Troubleshooting ................................. 32

Repair Parts ........................................ 36

Parts Ordering ..................... Back Cover

IMPORTANT: This cutting machine is

capable of amputating hands and feet and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while un- der the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or un- loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a

large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necess&ry. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15° Max), not across.

Look for this symbol to point out im-

portant safety precautions. It means

CAUTIONI!! BECOME AWARE!!! YOUR SAFETY IS INVOLVED.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer, birth defects, or other reproductive harm.

CAUTION: in order to prevent acci-

dental starting when setting up, trans- porting, adjusting or making repairs al- ways disconnect spark plug wire and place wire where it cannot contact spark

plug.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2PINT{

W/O FILTER:3.7PINT:

SPARK PLUG: Champion RC12YC

GAP: .030")

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING 15 AMPS@ 3600RPM

SYSTEM:

BA]-FERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependabil- ity and performance. Should you experience any problem you

cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained

technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is

available onthis product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte-

nance" and "Storage" sections of this owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester

is used, it should be maintained in

effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resoumes Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Department (See REPAIR PARTS section of this manual).

Parts Bag contents shown full size

(1) Shoulder

Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

tainer Springs (double loop)

(4) Retainer Springs (single loop)

Seat

Manual

Parts packed separately in carton

Video

Cassette

Parts Bag

Parts Bag contents not shown full size

Steering

Wheel

(12) Carriage Bolts

, 5/16-18 x 5/8 (4) Wheels

(4) Adjusting Bar

(4) Washers

3/8 x 3/4 x 14 Ga.

(4) Shoulder Bolt

Steering Sleeve

(12) Crownlock Nuts

(4) Brackets

Steering Sleeve

(2) Keys Wheel

3/8-16

Extension

(4) Locknut

3/8-16

loop) (4) Clevis Pins

Steering

Insert

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

'_ _Steering

",,..,._-_ Wheel Insert

A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

m Hex Bolt

LockWasher

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife

Steering _ Large Flat

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

(1) Phillips screwdriver When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

Steering _ , T, Sleeve _ abs

Extension I

position (seated behind the steering wheel).

Steering Shaft

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and

lay panels fla_

• Remove mower and packing materials.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve extension into bottom of steering

wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

Sleeve

HOW TO SET UP YOUR TRACTOR

CHECK BATI'ERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals) charge battery for minimum of one

hour at 6-10 amps, (See "BATTERY" in Maintenance section of this manual

for charging instructions),

-- • , Label ,.-- Z._- _\_

%%.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its

adjusted position.

• Raise seat and tighten adjustment knob securely.

Shoulder Seat Pan _--_'__--_-"_ //

_"" Flat Washer

Adjustment Knob

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmis- sion (See 'q'O TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS AND

BRACKETS TO MOWER DECK The gauge wheels are designed to keep

the mower deck in proper position when

operating mower. Be sure they are properly adjusted to ensure optimum mower performance.

• Attach front gauge wheel brackets marked front left (FL), front right (FR)

to mower deck using (3) carriage bolts and (3) Iocknuts. For ease of installa-

tion do not tighten Iocknuts until all

carriage bolts have been installed.

• Attach rear gauge wheel brackets

marked rear left (R L), rear right (RR) to mower deck using (3) carriage bolts

and (3) Iocknuts. For ease of installa- tion do not tighten Iocknuts until all

carriage bolts have been installed.

• Slide gauge wheel bar down into bracket channel, Be sure that gauge wheel bar aligning holes are on top.

Assemble gauge wheels as shown

using shoulder bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten

securely.

• Adjust gauge wheels to highest position for ease of mower deck

assembly.

• Adjust gauge wheels before operating mower as shown in the operation

section of this manual.

Retainer Spring _Crownlock

Pin _----_c,_J Nuts

Gauge Wheel _ ]

Mounting Bracket--------_ oo,._

Adjust'rag Bar _'_ _.._

Shoulder Bolt _t _

Gauge_'_ _. I _.'_

Whee, _'_ _ t"_ 3/8 Wasner-----"_--'_3L_ _

3/8o16 Center Locknut / Carnage Bolts

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake.

• Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with discharge guard to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Install belt into electric clutch pulley groove.

• Install one front link in top hole of the left hand front mower bracket and left

hand front suspension bracket. Retain with two single loop retainer springs

as shown.

• Install second front link in right hand front suspension bracket only and

retain with single loop retainer spring as shown.

• Slide right side of mower back and install link in top hole of right hand

front mower bracket. Retain with single loop retainer spring as shown.

• Turn height adjustment knob counter- clockwise until it stops.

Double Loop

Retainer Spring (Inward pointing Suspension

deck pins) ' Arms

• Lower mower linkage with attachment lift control.

• Place the suspension arms on inward pointing deck pins. If necessary, rock

and raise front of mower to align deck pins with the holes in suspension

arms. Retain with double loop retainer springs with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clock- wise to remove slack from mower

suspension.

• Raise deck to highest position.

• Adjust gauge wheels before operating

mower as shown in the Operation

section of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See 'qO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for

replacing motion, mower drive, and mower blade drive belts in the Service

and Adjustments section of this manual. Verify that the belts are routed correctly.

Front Mower Suspension Bracket Brackets

Chassis Bra,

Gauge Wheel

Double Loop

Single Loop Retainer Springs

Discharge Guard

Idler Pulley

CHECK TIRE PRESSURE The tires on your tractor were overin-

flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to sea that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

V'CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you re- ceive the best performance and satisfac- tion from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,I Before driving tractor, be sure free-

wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following important items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline. ,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

•/ Be sure brake system is in safe

operating condition.

/ It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I- ;I

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

WARNING

LOCKED

LIGHT

r 'l,R N H L (® 31

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition Switch

Hourmeter

Attachment

Clutch Switch

Throttle Control

Clutch/Brake

Choke

Control

Height

Adjustment Control

Knob Lever

Light Switch Position

Lift Lever Plunger

Lift Lever

Brake

FreeWheel

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

IGNITION SWITCH: Used for starting and stopping the engine.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its

position. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly

towing the tractor with the engine off.

HOURMETER - Indicates hours of operation

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine =srunmng, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pres- sure from clutch/brake pedal. Pedal

should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure.

Choke )isengage" Switch Pull Out to

Clutch/Brake Pedal "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to

idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key

when leaving tractor to prevent unauthorized use.

Push-In to Attachment Clutch

"Engage"

Parking BraKe

_Engaged " Position

"Disengaged" Position

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND

BACkqNARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

• Turn knob clockwise (_) to raise

cutting height.

• Turn knob counterclockwise (__) to

lower cutting height.

Thecuttingheightrangeis approxi-

mately 1-1/2" to 4". The heights are measured from the ground to the blade

tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Be sure tractor is on a flat level

surface.

• Lower mower and adjust mower to desired cutting height.

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in

bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin.

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height

of the mower deck.

Retainer

spring

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment

clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to slowest setting.

IMPORTRANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motin control lever to slowest setting.

• Make all turns slowly.

Attachment Clutch Switch Pull Out to Lift

Lever High

_:?Position

Position

._ Clevis

Push-_nto "Disengaged" Guard

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheel-

ing position. Free wheel control is located at the rear drawbar of tractor.

• Raiseattachmentliftto highest positionwithattachmentliftcontrol.

• Removeretainerspringfromfree- wheelcontrolrod.

• Pushcontrolrodin to disengage transmissionand reinsertretainer

springintocontrolrod holenowon

backsideofthebracket.

• Donot pushortowtractorat more thantwo (2)MPH.

• To reengagetransmission,reverse

aboveprocedure.

NOTE:Toprotecthoodfromdamage

whentransportingyourtractoron a truck

oratrailer,besurehoodisclosedand securedto tractor. Useanappropriate

meansoftyinghoodto tractor(rope, cord,etc.).

TOWING CARTS AND OTHER

ATTACHMENTS Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read oil

level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. /I, WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

occur.

ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN- GAGED" position.

• Move throttle control to fast position.

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm

and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small

changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then contioue to push the control in slowly. This may require an engine warm-up period from several seconds

to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake

slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustment s

section of this manual. PURGE TRANSMISSION

ACAUTION." Never engage or disen- gage freewheel lever while the engine is

running. To ensure proper operation and perfor- mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure

will remove any trapped air inside the transmission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace-

ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set,

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MAI.TE.A.C,SC.EOUL

FILL IN DATES

.EGo .SE.V,CE f .YSERV,C E

Check Brake Operation I Check Tire Pressure _V' _ I

Check Operator Presence and

B/ [ I //_

DATES

T Interlock Systems I_ I R Check for Loose Fasteners V w V'7 Ik/

T Lubrication Chart If

0 Check Battery Level

A Sharpen/Replace Mower Blades _b_s4

R Clean Battery and Terminals If

Check Transaxle Cooling I_ Adjust Blade Belt(s) Tension V's

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level _ V p Change Engine Oil I_1_._ V r

E CleanAirFilter _:

: a Clean Air Screen

IG Inspect Muffler/Spark Arrester V w

Replace Oil FiRer (If equipped) I_1.=

N Clean Engine Cooling Fins

Replace Spark Plug i# # I/

v',

v',Replace Air Filter Paper Cartridge

Replace Fuel Filter ;V'

1 - Change more often when operaling under a heavy Joad or in high ambient temperatures. 5 - If eq uippec_ with adjustable system. 2 - Service more often when operaUng In dirty 0," cius_ conditions. 6 ° Not required if equipped with mait_tenance-tree bC.lteP/.

3 - II equipped with OUfilter, change oil t_'e q/50 hours. 4 * Replace blades more often when mowing _n sandy soil

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and

help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

Zerk Zerk

_)Front Wheel

Bearing Bearing Zerk

Zerk

Sector Gear

Teeth

OSAE 30 or 10w30 MOTOR OIL _)GENERAL PURPOSE GREASE

@REFER TO Maintenance "ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant

19 sparingly.

7 *Tighten ln>rttaxle picot bc_t to 35 ft.qbs, maximum.

DO not overtighten.

, LUBRICATION CHART

• Tie Rod Ball Joints _) Spindle

i@Engine

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be adjusted. (See 'q-O ADJUST BRAKE" in

the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and

prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the probl@m immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

TrailingEdge Up

Blade Center

Flat Washer Lock Washer

_---Hex Bolt (Grade)

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Boltor Pin "_- Blade

5/8"

Mandrel Assembly

Hole

. i,_ i_!I

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