Craftsman 917273130 Owner’s Manual

Owner's Manual
ICReFTSMeW,,I
LAWN TRACTOR
17.0 HP, 42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.273130
Rules and Instructionsbefore
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.
Visit our Craftsman website:www.sears.comicraftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 prn, Mort - Sat
Warranty.................................................2 Maintenance.........................................17
SafetyRules...........................................3 Serviceand Adjustments......................21
ProductSpecifications............................6 Storage.................................................27
AssemblyiPre-Operation........................8 Troubleshooting....................................28
Operation..............................................11 RepairParts..........................................32
MaintenanceSchedule.........................17 SearsService.........................BackCover
LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo(2) yearsfrom thedateof purchase,if this CraftsmanRiding Equipmentis
maintained,lubricatedandtuned upaccordingto the instructionsinthe owner'smanual, Searswill repairor replacefree of chargeany partsthatare foundto be defectivein
materialor workmanshipaccordingto theguidelinesof coveragelistedbelow.Searswill
alsoprovidefreelaborfortheseapplicablewarrantedpartsfor thetwo fullyears.During thefirst 30 daysof purchase,there willbe nochargestoservicethe productatyour
homefor issuescoveredby thiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewill stillbe availableafterthefirst 30 daysofpur-
chase,butatrip chargewillapply.Thischargewill bewaivedifthe Craftsmanproductis droppedoff at an authorizedSearslocation.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.This warrantyappliesonlywhilethis productis within
the UnitedStates. ThisWarrantydoes notcover:
Expendableitemswhich becomewornduring normaluse, includingbutnotlimitedto blades,spark plugs,air cleaners,belts,andoil filters.
StandardMaintenanceServicing,oil changes, ortune-ups
Tire replacementor repaircausedbypuncturesfrom outsideobjects,suchas nails,
thorns,stumps,or glass.
Repairsnecessarybecauseofoperatorabuse,includingbut notlimitedto,damage causedby towingobjectsbeyondthecapabilityofthe ridingequipment,impacting
objectsthatbendthe frameorcrankshaft,orover-speedingtheengine.
Repairsnecessarybecauseofoperator negligence,includingbutnot limitedto, elec-
trical and mechanicaldamagecausedbyimproperstorage,failureto usethe proper
gradeandamountof engineoil, failureto keepthedeckclearofflammabledebris, orfailureto maintaintheequipmentaccordingtothe instructionscontainedinthe
owner'smanual.
Engine(fuelsystem)cleaningor repairscausedbyfuel determinedto be contami- natedoroxidized(stale). Ingeneral,fuelshouldbe usedwithin30 daysof itspur-
chasedate.
Normaldeteriorationandwearof the exteriorfinishes,orproductlabelreplacement.
Ridingequipmentusedfor commercialor rentalpurposes.
LIMITEDWARRANTYON BATTERY Forninety(90)daysfrom dateof purchase,ifany batteryincludedwith this ridingequip-
mentprovesdefectivein materialor workmanshipand ourtestingdeterminesthebattery
will not holda charge,Searswill replacethebatteryat no charge. Duringthe first 30 daysof purchase,therewillbe no chargesto replacethebatteryat yourHOME. After thefirst 30 days,for yourconvenience,IN-HOMEwarrantyservicewill still beavail-
ablebut atrip chargewillapply. Thischargewill be waivedifthe Craftsmanproductis droppedoff at an authorizedSearslocation.ForthenearestauthorizedSearslocation,
pleasecall 1-800-4-MY-HOME®.
Thisbatterywarrantyappliesonlywhilethis productis withinthe UnitedStates. Thiswarrantygivesyouspecificlegalrights,andyou mayalsohaveother rights,which
vary,fromstateto state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious injury or death.
WARNING: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
WARNING: Do not coast down a
hill in neutral, you may lose control of the
tractor. _IbWARNING: Tow only the attach-
ments that are recommended by and
comply with specifications of the man-
ufacturer of your tractor. Use common
sense when towing. Operate only at the
lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some
of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
1.GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
net operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when net mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial
light.
De net operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related in- juries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
Keep machine free of grass, leaves or other debris build-up which can touch
hot exhaust / engine parts and burn. Do net allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
11.SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipever accidents, which can
result in severe injury or death. All slopes require extra caution. If you cannot back
up the slope or if you feel uneasy on it, do not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the machine.
Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommend- ations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slew and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do notmow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
111.CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Ad- just and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine Jfanyone
enters the area.
Never carry passengers or children even with the blades off.
Do not mow JRreverse unless abso- lutely necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off Jfchildren enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and
back down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 1.25 Capacity and Unleaded and
Type: Regular Oil Type SAE 10W30
(above 32°F)
API-SF-SJ): SAE 5W-30(below 32°F
Oil Capacity: W/Filter: 4.0 Pints
W/O Filter: 3.75 Pints
Spark Plug: Champion RC12YC (Gap: .040")
Ground Speed (MPH): Forward: 1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8 6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 15 Amps @ 3600RPM System:
Battery: AmpiHr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the
best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well4rained technicians and the
proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in main-
taining, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage" sections of this
_owner's manual.
WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Califor-
nia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
REPAIR PROTECTION AGREEMENTS
Congratulations on making a smart pur- chase. Your new Craftsman@ product is
designed and manufactured for years of dependable operation. But like all prod-
ucts, it may require repair from time to time. That's when having a Repair Protec-
tion Agreement can save you money and aggravation.
Purchase a Repair Protection Agreement now and protect yourself from unexpected hassle and expense.
Here's what's included in the Agreement:
Expert service by our 12,000 profe- sienal repair specialists.
Unlimited service and no charge for parts and labor on all covered repairs.
Product replacement if your covered product can't be fixed.
Discount of 10% from regular price of service and service-related parts not covered by the agreement; also, 10% off regular price of preventive mainte-
nance check.
Fast help by phone- phone support from a Sears technician on products requiring in-home repair, plus conve- nient repair scheduling.
Once you purchase the Agreement, a simple phone call is all that it takes for you
to schedule service. You can call anytime day or night, or schedule a service ap-
pointment online. Sears has over 12,000 professional repair
specialists, who have access to over 4.5 million quality parts and accessories. That's the kind of professionalism you can count on to help prolong the life of your new purchase for years to come. Purchase
your Repair Protection Agreement today!
Some limitations and exclusions apply. For prices and additional information
call 1-800-827-6655. SEARS INSTALLATION SERVICE
For Sears professional installation of home appliances, garage door openers, water
6 heaters, and other major home items, in
the U.S.A. call 1-800-4-MY-HOME®
Steering
Wheel Insert
(1) Hex Bolt 1/4-28 x 1-1/4 @
(1) Locknut 1/4-28
Steering Wheel
Adapter
Steering Wheel
(1) Large Flat Washer
(1) Locknut 1/2-20
Steering
Extension
Shaft
Keys
Seat
(1) Washer
@ 17/32 x 1-3/16 x 12 Gauge
i_(1) Knob
For Future Use
Slope Sheet Video Cassette
(2) Keys
"-t
7
Your new tractor has been assembled at the factory with the exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
¢_-t Insert
_---_ -- ----_- 1/2 Hex Nut
C-_:;_--_ Large Flat Washer
(1) 3/4" wrench (1) Pliers (2) 7/16"wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means when you are in the operating position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts boxes from carton.
2. Cut along dotted lines on all four pan- els of carton. Remove end panels and lay side panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steer- ing shaft. Align mounting holes in ex-
tension and lower shafts and install 1/4
hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut se-
curely to 10-12 ft. Ibs torque.
2. Place Labs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
Wheel
g Boot
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from trac- tor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat towards rear
8 of tractor.
5. Pivotseatandpan forwardandas- sembleadjustmentknob andflat
washerloosely.Donot tighten.
6. Lowerseatinto operatingpositionand sitin seat.
7. Slideseatuntil acomfortableposition is reachedwhichallowsyouto press clutch/brakepedalallthewaydown.
8. Getoff seat withoutmovingitsad-
justedposition.
9. Raiseseatandtightenadjustment knobsecurely.
Seat
\
\
Seat I
Shoulder Bolts
Flat
Washer - _'_
Adjustment Knob
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging instruc-
tions).
_rminal
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate instruction below to remove the tractor
from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest po-
sition.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location
and function of controls)
_il,WARNING: Before starting, read, un-
derstand and follow all instructions in the Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other
people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest posi-
tion.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set park- ing brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
Mulcher
Deflector Shielc
_CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
Plate
Latch Hooks
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place.Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower hous- ing should be properly leveled. See
"TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion and mower blade drive belts
in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
v"CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.
Please review the following checklist: v" All assembly instructions have been
completed. v" No remaining loose parts in carton. J Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps). v" Seat is adjusted comfortably and tight-
ened securely. v" All tires are properly inflated. (For ship-
ping purposes, the tires were overin-
flared at the factory). v" Be sure mower deck is properly leveled
side-to-sideifront-to-rear for best cutting
results. (Tires must be properly inflated
for leveling). v" Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers. v" Check wiring. See that all connections
are still secure and wires are properly
clamped. While learning how to use your tractor, pay
extra attention to the following important
items:
v" Engine oil is at proper level. J Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline. v" Become familiar with all controls - their
location and function. Operate them
before you start the engine. v" Be sure brake system is in safe oper-
ating condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
R N H L I'.,I
REVERSE NEUTRAL HIGH LOW CHOKE FAST SLOW IGNITION
ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE
OVER TEMP FUEL OIL PRESSURE BATTERY REVERSE FORWARD
LIGHT
ATTACHMENT ATTACHMENT
CLUTCH ENGAGED CLUTCH DISENGAGED
FREE WHEEL
{Automatic Models only)
&
Failure to follow instructions could result in serious injury or
death. The safety alert symbol is used to identify safety inform-
ation about hazards which can result in death, serious injury
and/or property damage.
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
&
will result in death or serious injury. WARNING indicates a hazard which, if not avoided,
&
could result in death or serious injury. CAUTION indicates a hazard which, if notavoided,
&
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
_HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage. FIRE indicatesa hazard which, if not avoided,
could result in death, serious injury and/or property damage.
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
LOCKED UNLOCKED
MOWER HEIGHT MOWER LIFT
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Attachment Clutch Lever
Ammeter ...... --. Plunger
ThrottletChoke Attachment
Control Lift Lever
Clutch/Brake
PedaI "- ...... "
Ignition Switch Position
Light Switch
Parking Brake Lever
Lift Lever
Height
ustment
Indicator
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other at- tachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or
other attachments mounted to your tractor.
CLUTCHtBRAKE PEDAL - Used for
declutchJng and braking the tractor and starting the engine.
GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position.
LIGHT SWITCH POSITION -Turns the headlights on and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.
THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator
to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will hold trac-
tor secure.
Attachment Clutch Lever "En Position
_nition Key
"Disengaged .... Brake"
Position Position STOPPING MOWER BLADES -
To stop mower blades, move attachment
clutch lever to disengaged position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N)
position.
ENGINE -
Move throttle control between half and
full speed (fast) position.
NOTE: Failure to move throttle control between half and full speed (fast) posi-
tion, before stopping, may cause engine to "backfire".
Turn ignition key to "STOP" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go
dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
_opping tractor on grass areas.
CAUTION: Always stop tractor com- pletely, as described above, before leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance. TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired po- sition.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle. TO ADJUST MOWER CUTTING HEIGHT
The position of the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are mea- sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to ap- proximately 2-1/2 inches during the cool season and to over 3 inches during hot
months. For healthier and better look- ing lawns, mow often and after moder-
ate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela- tively high; the second to desired height.
Attachment Clutch Lever Attachernnt
"Engaged" gh
Position Position
Low
Position
"Disengaged"
Position
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in ap- propriate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment hole.
GaugeWheel o_% Mounting \ ._f_-_ _
Locknut _'[41_ Y "
_ _/ Shoulder
Washer
GaugeWheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt
by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - _sengage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Shield
TO OPERATE ON HILLS
_,WARNING: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
De not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use
common sense when towing. Toe heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
14
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until "FULl"
mark on dipstick is reached. Do not overfill.
° For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance section of this manual).
° To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do
not overfill. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quan- tities that can be used within 30 days to
assure fuel freshness. Ai:_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: When operating in temper- atures below32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separa- tion and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should
be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutchtorake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disengaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm
and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, move throttle control to fast position, wait a few minutes and try
again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50 ° F and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING ( 50° F and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, imme-
diately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several minutes (the colder the temperature,
the longer the warm-up).
* The attachments can also be used dur-
ing the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance
(see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual).
15
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished.
1
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ring action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early afternoon. At this time the grass has dried, the newly cut area will not be exposed to direct sunlight.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy grass, re-
duce your width of cut on each pass and
mow slowly.
Ifgrass is extremely tall, it should be mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet.
Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MAX 1/3
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec- ond cut, mow across (perpendicular) to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting and graining of the lawn.
16
FILL IN DATES
AsYooCO PLETE
REGULAR SERVICE _%q_F- SERVICE_j_,_-_r_ .... DATES
Check Br_ke Operation
Check Tire Pressure _ Check Operator Presence and
T Interlock Systems
R Check for Loose Fasteners _ _5
Sharpen/Replace Mower Blades _,_
T Lubrication Chad"
0 Check B_ttery Level
R Clean Batteryand Terminals _
Check Trans_le Cooling Check V-Belt_
Check Engine Oil Level _ Change Engine Oil (with oil tilter) _1,2
E Change Engine Oil (without oil filter) _1,_
N Clean Air Filter _
G Clean Air Screen _2
Inspect Muffler/Spark Attester
E Replace Oil Filter (It equipped) _
Clean Engine Cooling Fins I_
Replace Spark Plug _ Replace Air Filter Paper Cartridge _z
Replace Fuel Fiffer
1 ChAnge more often when operating under a hoaV_' ICed or
]r_ high _mbieot tornper_.ttore_
2 _er_]_ more often wher_ ope_tir_g in di_ or du_y ¢or_dition_.
3 R_pla_ blades morn3oflen when mowing in _tndy soil. 4 Not required if equipped with rn_iotenance ¸tree b_ttery. 5 Tighten front axle pivot bolt to 35 ft. Ibm.rn_xirnum.
DO not _rtighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator
must maintain tractor as instructed in this manual. Some adjustments will need to be made
periodically to properly maintain your
tractor. At least once a season, check to see if
you should make any of the adjustments described in the Service and Adjustments
section of this manual.
At least once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@Spindle (_ Spindle
Zerk _ Zerk
I
@Front Wheel q @Front Wheel
Bearing Bearing Zerk
Zerk
®En
_-_ shift
..... Pivots
@SAE 30 or 10w30 MOTOR OIL @GENERAL PURPOSE GREASE
(#)REFER TO Maintenance "ENGINE _ SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they must be lubricated, use only a dry, pow- dered graphite type lubricant sparingly.
17
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed Jnhighest gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub- ber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly. If your trac- tor does not function as described, repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed and attachement clutch control is in the
disengaged position.
When the engine is running, any at-
tempt by the operator to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any at-
tempt by the operator to leave the seat
should shut off the engine.
The attachment clutch should never op-
erate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is heat treated. If bolt needs replacing, replace only with
approve bolt shown in the Repair Parts.
Trailir ge Up Mandrel Assembly
Lock
TO SHARPEN BLADE NOTE: We do not recommend sharp-
ening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with
balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded portion
of the steel bolt or pin and hold the
bolt or pin parallel with the ground. If blade is balanced, it should remain in a
horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
BLADE REMOVAL
1. Raise mower to highest position to al-
low access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
5/8_ Bolt or
Pin
Center Hole
18
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