Craftsman 917273122 Owner’s Manual

Owner's Manual
[RI:IFTgMAN
22.0 HP ELECTRIC START
46" MOWER AUTOMATIC
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equip-
ment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications. .......................... 5
Assembly................................................ 8
Operation.............................................. 12
Maintenance Schedule ................ :........ 19
Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage................................................. 31
Troubleshooting.................................... 32
Repair Parts ......................................... 36
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
Fortwo (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned upaccording to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any partsfound to be defective in matedal or
workmanship. This Warranty does not cover:
Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repaircaused by punctures fromoutside objects,such as nails,
thoms, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructionscontained in the owner's manual.
Ridingequipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding equip-
ment proves defective in material or workmanship and ourtesting determines the bat- tery will not hold a charge, Sears will replace the battery at nocharge. In-home warranty
service on your Craftsman dding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center.After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will stillbe avail- able after 30 days from the date of purchase buta standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you
specific legal dghts, and you may also have other rightswhich may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions,to operate the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute- ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always turn off blades, set park- ing brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload- ing the machine intoa trailer or truck.
you last saw them,
SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc:
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tirestose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Donottumonslopesunlessnecessary_.
and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do nottry to stabilize the machineby putting your foot on the ground.
Do not use grass catcher on steep slopes.
CHILDREN
Tragic accidents can occur ifthe operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity.Never
assume that children will remain where
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and
other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow en- gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing. Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restaPting.
3
Neve_rmake adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objectsto be thrown. Frequently check components and replace with manufacturer's recommended pads, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
_,Look for this symbol to point out impor- tant safety precautions. It means CAU-
TlONi!! BECOME AWARE!t! YOUR SAFE- TY IS INVOLVED.
A --
A CAUTION: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.
Mow up and down slopes (15° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could ovedum the machine. Tall
grass can hide obstacles.
Use slow speed. Cheese a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
Do nottum on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
AWARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
_ASOLINE 3.5 GALLONS ;APACITY UNLEADED
qD TYPE: REGULAR
OlLTYPE SAE 10W-30
_,PI-SF/SG/SH): (above 32°F)
SAE 5W-30 (below 32°F)
)IL CAPACITY: W/FILTER: 4.2 PINTS
W/O FILTER: 3.7 PINTS
SPARK PLUG: Champion RC12YC
IGAP: .030")
GROUND SPEED FORWARD: 5.8
(MPH): REVERSE: 2.1
TIRE PRESSURE: FRON'£ 14 PSI
REAR: 10 PSI
CHARGING
;YSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: U1R
BLADE BOLT 27--35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability
and performance. Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center. We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement isavail-
able on this product.Contact your nearest Sears store for details.
CUSTOMER RESPONSIBIUTIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
A, WARNING: This tractor is equipped
with an intemal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
Califomia Public Resources Cede). Other states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffler is available through
your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).
5
PARTS BAG CONTENTS SHOWN FULL SIZE
t (1) Shoulder Bolt
5/16-18
,.i.m
/
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
#10x5/8
I
(2) Screws @
Nuts a _
(2) @
#10 l_t ,--, (2) Lock
_ Washem
Id
(2) Washers
3/16 x 3/4 x 16
Gauge
(3) RetainerSpdngs
(Double Loop)
#10
(4)RetainerSpdngs
(Single Loop)
6
Parts packet separately in carton
I-7
Seat
Parts Bag contents not shown full size
4
(2) Keys
Video
Casse_e
Mulcher
Plate
J
i i
Parts Bag
i (4) Adjusting Ba_ (4) Wheels
(4) Retainer Springs
Steering Wheel
h
Manual
(_" "i"_ I I I
i Assemblies
('_ (2) Latch Hook
Steering (2) FrontLinkAssemblies
Wheel Insert Steering
Sleeve
SteeringSleeve
Extension
Slope Sheet
_ [_ (4) Clevis Pins
(4) Washers 3/8 x 3/4 x 14 Ga.
(4) Locknut 3/8-16
@D []
(4) Shoulder Bolt
7
Yournewtractorhasbeenassembledatthe factorywithexceptionofthosepartsleft unassembledfor shippingpurposes.Toensuresafeandproperoperationof yourtractor
all partsandhardwareyouassemblemustbetightenedsecurely.Usethecorrecttools
as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/
(1) 1/2" wrench drive ratchet (1) Utility knife (1) Phillips Screw- (1)Pliers driver
(1) Tire pressure gauge
When dght or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See page 6).
Cut, from top to bottom, along lines on
all four comers of shipping carton, and lay panels flat.
Remove mower and package materials.
Check for any additional loose parts or boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID ATTACH STEERING WHEEL
Remove hex bolt, lock washer and large
flat washer from steering shaft.
Position front wheels of the tractor so
they are pointing straight forward.
Slide the steering sleeve over the steer-
in._ shaft.
Ahgn tabs and press steering sleeve
extension into bottom of steering wheel.
Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials fromtrac- tor hood and grill.
Steering Adapter Wheel
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid. TO ROLL TRACTOR OFF SKID (See
Operati()n section for location and function of controls)
Press lift lever plunger and raise attach-
ment lift lever to itshighest position.
clutch/brake pedal.
_ elease parking brake by depressing
Place freewheel control in freewheeling _ition to disengage transmission (See
TRANSPORT" in the Operation
section of this manual).
Roll tractor forward off skid.
_1 Hex Bolt
=-
Lock Washer
Large Flat
Washer
Steering Wheel
8
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
Uft hood to raised position.
Ifthis battery is put into serviceafter
month and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour at 6-10
amps. (See "BATTERY" in
MAINTENANCE section of this manual
for charging instructions).
.=--y,' __
.-_" ,." .: Label
,,_....
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt.Tighten shoulder belt securely.
Assemble adjustment knob and fiat washer loosely.Do not tighten.
Lower seat into operating position and
siton seat.
Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
Raise seat and tighten adjustment knob
securely
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on page 5 of this manual.
CHECK BRAKE SYSTEM After you learn how to operate your tractor,
check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this manual.
ASSEMBLE GAUGE WHEELS TO
MOWER DECK
The gauge wheels are designed to keep the mower deck in proper position when
operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per-
formance.
Slide gauge wheel bar down into bracket
channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gboaUgewheels as shown using shoulder
Its, 3/8 washers and 3/8-16 center
Iocknuts and tighten securely.
For ease of mower to tractor assembly,
raise gauge wheels to highest position and retain with clevis pins and spring
retainers.
Adjust gauge wheels before operating mower. See "TO ADJUST GAUGE
WHEELS" in the Operation section of this manual.
Retainer SpdngX _//_r.
_°lt°U'der _J___
Seat Pan
Shoulder Bolt
AdjustmentKnob
Seat
Rat Washer
9
INSTALLMOWERANDDRIVEBELT Besuretractorison level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to
left side of mower deck.
Slide mower under tractor with dis-
charge guard to right side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves. Install belt into electric clutch pulley groove.
Install one front link in top hole of the
left hand front mower bracket and left hand front suspension bracket. Retain with two single loop retainer springs as
shown.
Installsecond frontlink in righthand
front suspension bracket only and retain
with single loopretainer spring as shown.
Slide right side of mower back and
install link intop hole of ri_.hthand front mower bracket. Retain with single loop
retainer spdng as shown. clockwise untilit stops.
i Tum height adjustment knob counter-
Lower mower linkage with attachment liftcontrol.
Place the suspension arms on inward
pointing .deck pins. If necessary, rock ano raise front of mower to ali_n deck
pins with the holes in suspension arms.
Retain with double loop retainer spring
with loops down as shown.
Connect anti-sway bar to chassis brack-
et under left footrest and retain with double loop retainer spring.
Turn height adjustment knob clockwise
to remove slack from mower suspen- sion.
Raise deck to highest position.
Adjust gauge wheels before operating
mower as shown in the Operation sec- tion of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual. CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion,mower drive, and mower blade
drive belts "nthe Serv=ceand Adjustments section ofthis manual. Verifythat the belts are muted correctly.
Chassis Bracket
Gauge Wheel
Double Loop Retainer Spring
Double Loop Retainer Spring
(Inward pointing
deck pins)
Anti-Sway Bar
Suspension
Arms
Front
Brackets
Single Loop
Retainer Springs
Idler Pulley
Discharge Guard
10
NOTE: Pre-assamble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down.
Tighten hardware securely.
Raise and hold deflector shield in up-
right position.
Place front of mulcher plate over front of
mower deck opening and slide into place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
,_CAUTION: Do not remove discharge guard from mower. Raise and hold guard when attaching mulcher plate and allow it
to rest on plate while in operation. TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also,
Weld Nut
Hook Points
Lock Washer
Weld Nut
Latch
Latch Hook
Nut
Washer
_ CHECKLIST
Please review the following checklist:
,/ Allassembly instructionshave been
completed.
,/No remaining loose pads in carton.
4 Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
/ All tires are properly inflated. (For ship-
ping purposes, the tires were overinflat-
ed at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
4 Check mower and drive belts. Be sure
they are routedproperly around pulleys and inside all belt keepers.
/ Check widng. See that all connections
are stillsecure and wires are propedy clamped.
,/Before driving tractor, be sure freewheel
control is in drive position. While learning how to use your tractor, pay extra attention to the following impor-
tant items:
,/Engine oil is at proper level.
/ Fuel tank is filledwith fresh, clean, regu-
lar unleaded gasoline.
/ Become familiar with all controls- their
location and function. Operate them before you start the engine.
4' Be sure brake system is in safe operat-
ing condition.
# It is importantto purge the transmission
before operating your tractor for the first time. Follow proper starting and trans-
mission purging instructions(See "TO START ENGINE" and =PURGE TRANS-
MISSION" in the Operation section of this manual).
Deflector ......_
Shield _'_i
/,, , "---
w
i Latch
_=>"'- Hooks
11
Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththeproduct. Leamandunderstandtheirmeaning.
BATTERY CAUTIONOR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP
LIGHT
CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED
LOCK LOCKED
L
R N H L
REVERSE NEUTRAL HIGH LOW PARKING BRAKE
MOWER UF'I"
ATTACHMENT ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
CLUTCH ENGAGED CLUTCH DISENGAGED
DANGER, KEEP HANDS AND FEET AWAY
IGNITION FREEWHEEL
(SEE SAFETY RULES SECTION)
(AutomaticModelsonly)
12
KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththelocationsof variouscontrolsandadjustments.Savethis manualfor future reference.
Light Switch
Ignition Switch
Ammeter
Throttle Control
Clutch/Brake
Pedal
Pos'dJon
Attachment Clutch Switch
LiftLever Plunger
Lift Lever
Control
Height Adjustment
Knob
Free Wheel
Our tractors conformto the safety standards of the American
National Standards Institute.
ATTAGHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Tums the headlights on
and off. THROTTLE CONTROL: Used to control
engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
IGNmON SWITCH: Used for starting and stopping the engine.
Brake
Control
Lever
AI-I'ACHMENT MFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its
position. AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position. MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide visionsafety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator
presence sensing switch. When engine is
running,any attempt by the operator to leave the seat without first settingthe
parking brake will shutoff the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
=BRAKE"positionand hold.
Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parkingbrake will hold tractor secure.
Throttle Push-In to Attachment Clutch
Control =Disengaged" Switch PullOut To
_-__ "Engage"\
Clutch/B'r'ake -Disen 'oa.ed. T arl°:ngBrake Pedal Dnve Position Engag,_==-,.,_----._-_Y:'_=_" =Enoaoed"
Position Position
STOPPING MOWER BLADES -
To stop mower blades, move attach-
ment clutch switch to =DISENGAGED" position.
GROUND DRIVE -
To stopground drive, depress
clutch/brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttlecontrolto slow positionand allowing engine to idle
before stopping may cause engine to
"backfire".
Tum ignitionkey to =OFF" position and
remove key. Always remove key when leaving tractorto prevent unauthorized
USa.
Never use choketo stop engine.
IMPORTA...N'r:Leaving the ignition switch in any positionother than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditionswhen tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause =browning" of grass. To eliminate
this possibility,always stop engine when stoppingtractor on grass areas.
A CAUTION: Always stop tractor com- pletely, as describedabove, before leaving
the operator's position;to empty grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Fullthrottleoffersthe bast bagging and mower performance.
CHOKE CONTROL Use choke controlwhenever you are start-
ing a cold engine. Do not usa to start a
warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
Start tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/brake
pedal.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlled by tum-
ing the height adjustment knob in
desired direction.
•Tum knob clockwise (G) to raise cutting
height. .
Turn knoo counterclockwise(,b)to
lowercutting height.
14
Thecuttingheightrangeis approximately
1-1/2"to4-1/2".The heightsaremea- suredfromthegroundto thebladetipwith
theenginenot running.Theseheightsare approximateandmayvarydependnng
uponsoilconditions,heightof grassand typesofgrassbeingmowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better
looking lawns, mow often and after
moderate growth.
For best cutting performance, grass
over 6 inches in height shouldbe mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help
prevent scalping in most terrain condi- tions.
Be sure tractor is on a flat level surface.
Lower mower and adjust mower to desired cutting height.
Remove retainer spring and clevis pin which secure each gauge wheel bar.
Lower gauge wheels to ground. Raise
gauge wheels slightly to align holes in bracket and gauge wheel bar and insert
clevis pin. Gauge wheels should be
slightly off the ground.
Replace retainer spring into clevis pin.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disen- ,_ge attachment clutch control.
AUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the discharge
guard in place. TO OPERATE ON HILLS
_,CAUTION: Do not drive up or down hills with slopL=sgreater than 15 ° and do
not drive across any slope. Use the slope guide provided at the back of this manual.
O
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
parking brake and clutch/brake pedal.
To restart movement, slowly release
Slowly move motion control lever to slowest setting.
Make all turns slowly.
Attachment Clutch Attachment Lift Lever
Switch PullOutTo High Position
/ Low
Retainer r _//F!_
spring __
Clevis
-. Pin
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of
the mower deck. TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lowermower with attachment lift con-
troL
"Engage" __ SfPosition
Push In To _ _'_"
=Disengage" "_) )_-
_' Discharge
"\ Guard
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing
freewheel control in freewheeling posi- tion. Freewheel control is located at the
rear drawbar of tractor.
Raise attachment lift to highest position
with attachment lift control.
Remove retainer spring from freewheel
control rod.
Push control rod in to disengage trans-
mission and reinsert retainer spdng into
control rod hole now on back side of the
bracket.
Do not push or tow tractor at more than two (2) MPH.
15
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropdate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dip- stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec- essary., add oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See =OIL
VISCOSITY CHAR'I" in the Customer
Responsibilities section of this manual).
To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix-oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good c_ld weather starting.
ALWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic gas can damage,the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let itrun untilthe fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructionsfor additional
information. Never use engine or carburetor cleaner products in the fuel
_k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill.Wipe off any spilled oil or fuel. Do not store, spillor use
gasolinenearan openflame. TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the transmission engaged position.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place motion control lever in neutral (N)
position.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
Insert key into ignitionand tum key clockwise to "START" positionand
release key as soon as engine starts. Do not run startercontinuouslyfor more
than fifteen seconds per minute. If the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pullthe choke control out and retry.
WARM WEATHER STARTING (50 ° F AND ABOVE)
When engine starts, slowly push choke control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out slight- ly for a few seconds and then continue
to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as descdbed above.
16
COLD WEATHER STARTING (50 ° F AND
BELOW)
When engine starts, slowly push choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the
engine to accept small changes in speed and load, until the choke control
is fully in. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from several seconds to several minutes,
depending on the temperature.
AUTOMATIC TRANSMISSION WARM-UP
Before driving the unit in cold weather, the transmission should be warmed up
as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neu-
tral. Release the parking brake and let the clutch/brake slowly return to
operating position.
Allow one minute for transmission to warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine psdormance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual. PURGE TRANSMISSION
_,CAUTION: Never engage or disen- gage freewheel lever while the engine is
running. To ensure proper operation and perfor- mance, it is recommended that the trans-
mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission
require removeal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.
Place tractor safely on level surface with
engine off and parking brake set.
Disengage transmission by placing free- wheel control in freewheeling position
(See =1"OTRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine.
After the engine is running, move throt- tle control to slow position. With motion
control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Move motion control lever to full forward position and hold for five (5) seconds.
Move lever to full reverse position and hold for five (5) seconds. Repeat this
procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is
being removed from hydraulic drive sys- tem.
Move motion control lever to neutral (N) position. Shut off engine and set parking
brake.
Engage transmission by placing free- wheel control in driving position (See
=TO TRANSPORT" in this section of
manual).
Sitting in the tractor seat, start engine.
After the engine is running, move throt- tle control to half (1/2) speed. With
motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake
pedal.
Slowly move motion control lever for-
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)
feet return the motion control lever to the neutral (N) position. Repeat this pro-
cedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
MOWING TIPS
"13rechains cannot be used when the mower housing is attached to tractor.
Mower should be pmpedy leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
17
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cut- ting.
When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive_ ways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and possi- .:
ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as
well as the quality of Cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at- tachment being used.
Avoid cutting your lawn when it is wet,
Wet grass tends to form clumps and interferes with the mulching action• The
best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattem from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
i'___'_'_ Max 1/3
I ,z I i', " I w
[
1
t
ii
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch witkyour highest engine (blade)
sp-eed-_s t_is will provide the best recut- ting action of the blades.
J
18
CUSTOMER RESPONSIBILITIES
FILL IN DATES AS YOU COMPLETE
Check Tim Pr_m
CheckOperatorpresence _
T Inter_ckS,,'aems V'
R CheckforLooseF_enem t/ t/7 t/
T Lubr_.ationChae ]1/
A Sharpen/Replace Mower Blades _4
0 CheckBattep/Level R CleanBatteP/andTerminals l/
CheckTransaxleCooling I_
AdjustBlade Belt(s) Tension li_s
AdjustMotionDdveBelt(s) Tension I_s
Check Engine OilLevel I##
ChangeEngine_l IV_,3 t/
E i CleanAirFilter i_t_:
N CleanAirScreen
G Inspect Muffler/Spark Attester I_
NI Replace Oil Filter (If equipped) I_1.; E CteanEngine Cooling Fins _2
Replace Spark Plug _1=
Replace AirFilterPaper Cartridge Replace FuelFilter
I. Change m_e olten when operat_ under a heavy l_Qd or in high amblenl t_. 5. II e_lipp_l with Iid[ultld=le _.
2. Sei*/Ice mof_ often "/_len oper_ing in didy or dusly coeditiop_.
3 - II equil_ wi_ oUfih¢, change o_evely 50houm.
4. Replaceblades mornohn whenmo_f_g Inuedy soa.
GENERAL RECOMMENDATIONS
The warranty on thistractor does not cover
s. N= mqu_d. _tu_pad_ m_ t_y.
7. Tlghtlmfi_onl_,depf,_tbollto35IL-_,I.maximum.
Donoto_r_hten.
LUBRICATION CHART
O_e Rod Ball Joints items that have been subjected to operator abuse or negligence. To receive full value from
the warranty, operator must maintain tractor as instructedinthis manual. Some adjustments will
need to be made periodicallyto propedy main- tain your tractor. All adjustments in the Service and Adjustments
section of this manual should be checked at
least once-each season.
Once a year you should replace the spark
. 0n0oZo __ 0 o0oZo
eFront I-_ eFront
Wheel J_r.."-M'_ ...... _ I Wheel
Bearing / _1 _ _|_ Bearing
Zerk _ _..,,. Zerk
eSteering _ I _ eEngine
Sector ff I | I I
_lug, clean or replace air filter, and check
lades and belts for wear. A new spark plug
and clean air filterassure proper air-fuel mix- ture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Gear Teeth
Check tire pressure. _Spray Silicone lubriant(Move Bootsto Lubricate)
Check operator presence and interlocksys- eGaneral Purpose Grease ternsfor proper operation. _Refer to Customer Responsibilities"ENGINE"
Check for loose fasteners. Section IMPORTANT: Do not oil or grease the pivot ings. If you feel they must be lubricated, use
points--which have special nylon bearings, only a dry, powdered graphite type lubricant Viscous lubricants will attract dust and dirt that sparingly.
will shorten the life of the self-lubricating bear-
!9
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERA.ON
If tractor requires mop than six (6) feet stoppingdistance at high speed in highest
gear, then brake must be adjusted. (See "TOADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
Maint=ain proper air pressure in all tires (See PRODUCT SPECIFICATIONS
on page 5 of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter- lock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachment clutch control is in the disengaged position.
* When the engine is running, any
attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, an),
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to allow
access to blades.
Remove hex bolt, lock washer and flat washer securing blade.
Install new or resharpened blade with ,Mtl_a(_:_/_d_e _p teOn_ua_edSpd_kras,_Own-
bly, center hole in blade must align with star onmandrel assembly.
Reassemble hex boW, lock washer and
flat washer in exact order as shown.
Tighten bolt securely (27-35 R. Lbs.
torque). IMPORTANT: Blade boltis Grade 8 heat treated.
Trailing Star
Flat
Hex Bolt----_ Lock (Grade 8)* Washer Center Hole
*A Grade 8 heat treated boltcan be
identifiedby six lineson the bolthead.
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage to mower and engine.
The blade canbe sharpened with a file
or on a grinding wheel. Do not attempt to sharpen while it is on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,
follow the instructions supplied with bal- ancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade
is balanced, it should remain in a hod- zontal position. If either end of the blade
moves downward, sharpen the heavy end until the blade is balanced.
or Pin _ "_
BATTERY
Your tractor has a battery charging system which is sufficient for normal use.
However, periodic charging of the battery with an automotive charger will extend its
life.
Keep battery bolts tight.
_Keep battery and terminals clean.
Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.
2O
Mandrel Assembly
TOCLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and ter-
minals can cause the battery to "leak" power.
Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum
jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND ADJUSTMENTS section of this manu-
al).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from wear. TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmis-
sion while engine is running or while the transmission is hot.
Inspect cooling fan to be sure fan
blades are intact and clean.
Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory
and fluid maintenance is not required for
the life of the transaxle. Should the transaxle ever leak or require servicing,
contact your nearest authorized service center/department.
ENGINE LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade according to your expected operating tem- perature.
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one
year,
Check the crankcase oil level before start-
ing the engine and after each eight (8) hours of operation. Tighten oil fill cap/dip- stick securely each time you check the oil
level. TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SF, SG, or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine when changing oil.
Remove drain plug.
After oil has drained completely, replace
oil drain plug and tighten securely.
Refill engine with oil through oil fill dip-
stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" on page 5 of
this manual.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap
onto the tube securely when finished.
CLEAN AIR SCREEN
Air screen must be kept free of dirtand
chaff to prevent engine damage from over- heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn dried gum fibers.
Oil Drain Plug
"20"
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Oil Fill
Air Screen Cap/Dipstick
21
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