Craftsman 917273121 Owner’s Manual

Owner's Manual ..

r.IIIIII:TSMIIII+'+

22.0 HP ELECTRIC START

46" MOWER AUTOMATIC

GARDEN TRACTOR

+•

Model Nol

917_?.73_121

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and followall

Safety Rules and Instructions before operating this equip-

ment.

Por answersto your questions

aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

,Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty. ............. _......_...... :..................... 2

Safety RuLes ..................... _..................... 2

Product Specifications. ...._..................... 5

Assembly ............. ,............ _:..................... 8

Operation .................... ?......................... 12

Maintenance Schedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:.

• Expendable items which become worn during normal use, such as blades, sl_ark plugs,-air-_leaners; belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip- ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

Maintenance ......................................... 19

Service and Adjustments ........... ........... 23

Storage ................................................. 31

Troubleshooting .................................... 32

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

before.,li0owin _ Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always tum off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

, Tum offblades when not mowing.

, Stop .engine_beforeremovinggrass

catcher or uncloggingchute.

, Mow onlyin daylightor good artificial

light.

, Do notoperate the machine while under

the influenceof alcoholor drugs.

• Watch for trafficwhen operating near or

crossingroadways.

• Use extra care when loadingor unload- ingthe machineinto a trailer or truck.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the_slope_.-or-ifyou feel uneasy on

it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If .-. tires lose traction, disengage the blades

and proceed slowly straight down the slope. :.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could sud-

denly tum over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced tro_cti_br._uId_cause sliding.

• Do nottry to stabilize the machine by puttingyourfoot onthe ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handlinggasolineand otherfuels. They are flammable and

vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

withthe engine running.Allowen- gine to cool before refueling.Do not

smoke.

- Never refuelthe machine indoors.

- Never storethe machine or fuel

container insidewhere there isan open flame, such as a water heater.

• Never run a ma-bhineinsidea closed

area.

• Keep nuts and bolts, especially blade attachment, bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower bladesare sharp and can cut.

Wrap the blade(s) or wear gloves,and

use extra cautionwhen servicingthem.

• Check brake operationfrequently.

Adjustand service as required.

• Be sure the area is clear of other people before_mowing.Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind and down for small children.

,_Look for this symbolto point out impor- tant safety precautions.It means CAU-

TION!f! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

• Mow up and down slopes (15° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Do not tum on slopes Unless necessary, and then, tum slowly and gradually

downhill, if possible.

,_WARNING: The engine exhaust from this product contains chemicals known to the State of Califomia to cause cancer, birth defects, or other reproductive harm.

__CA!JTION: In order.toprevent acciden-

tal startingwhen settingup, transporting, adjustingor making repairs always discon-

nect spark plugwire and place wire where it cannot contact sparkplug.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

• ID "WPE: -

OILTYPE (API.SF/SG/SH):

OIL CAPACITY:

SPARKPLUG:

3.5 GALLONS UNLEADED REGULAR

SAE 10W-30 (above 32°F)

SAE 5W-30 (below 32°F)

W/FILTER: 4.2 PINTS W/O FILTER: 3.7 PINTS

Champion RC12YC

GAP: .040")

GROUND SPEED

(MPH): REVERSE: 2.1 TIRE PRESSURE: FRONT: 14 PSI

CHARGING ...........

SYSTEM: 15 AMPS@ 3600 RPM BATTERY'. AMP/HR: 35

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance.

Shouldyou experience any problem you

caEnot easily remedy, please contact your

nearest Sears Authorized Service Center. We have competent, well.trained techni-

cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

maintain your tractor properly. Always

observe the =SAFETY RULES =.

FORWARD: 5.8

REAR: 10PSI

MIN. CCA: 280 CASE SIZE: UlR

--o

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and =Storage" sections of this

owner's manual.

A, WARNING: This tractor is equipped

with an intemal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of Califomia the above is

required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark

arrester for the muffler is available through your nearest Sears Authorized Service

Center (See REPAIR PARTS section of this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder Bolt

5/16-18

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

#10 x 5/8

(2) Screws

(2) Weld

Nuts

#10

(2) Washers

3/16 x 314 x 16

Gauge

(3) R_tainer Springs

(Double Loop)

(4) Retainer Springs

(Single Loop)

ILwJL_

Parts packet separately in carton

Seat

V'_deo

Cassette

SteeringWheel

Mulcher

Plate

Parts Bag

Manual

Parts Bag contents not shown full size

(2) Keys

_=_ ! I I

(_ (2) Latch Hook

Assemblies

Steering

Wheel Insert

(2) FrontLink Assemblies

Steering

Sleeve

Steering Sleeve

Extension

Slope Sheet

(4) Adjusting Bar

(4) Wheels

(4) Retainer Springs

(4) Clevis Pins

_. (4) Washers 3/8 x 3/4 x 14 Ga.

_4)_Locknut 3/8-16

(4) Shoulder Bolt

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely• Use the correct tools

as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socketwrench set will make assembly

easier.Standard wrench sizes you need

are listed below. (1) 9/16" wrench

(1) 1/2" wrench (1) Utility knife (1)Pliers (1) Tire pressure gauge

When dght or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seatedbehrn-d the steering wheel).

(1) 314" Socket w/

drive rachet

(1) Phillips Screw-

ddver

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6). "

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large

flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steer-

m.9shaft.

....o Ahgntabs and press steering sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat

washer previously removed. Tighten securely.

- Snap steering wheel insert into center of steering wheel.

• Remove protective materials from trac-

tor hood and g_ill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll offskid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attach- ment lift lever to itshighest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See

"TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

|l_lf/. IDV _u_mil il _aOIO • V_lmaPlDIk II'llltdP"_Vll kID|

CHECK BATTERY (See Rg. 2)

• Lift hood to raised position.

• If this battery is put into service after

month_and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour at 6-10 amid. (See "BATTERY" in

MAINTENANCE section of this manual

for charging instructions).

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knoband flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedaiall the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely

Seat

va, i_vnn't. • oat ul.h • • ia, m_'um_'Vla oma,o

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for best cuffing performance.

• Reduce tire pressure to PS! shown in =PRODUCT SPECIFICATIONS" on page

5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,

check to see that the brake is properly adjusted. See =TOADJUST BRAKE" in the Service and Adjustments section of this

manual. ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designed to keep the mower deck in proper position when

operating mower. Be sure they are proper-

ly adjusted to ensure optimum mower per-

formance.

• Slide gauge wheel bar down into bracket

channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder

bolts, 3/8 washers and 3/8-16 center Iocknuts and tighten securely.

• For ease of mower to tractor assembly, raise gauge wheels to highest position

and retain with clevis pins and spring

retainers.

• Adjust gauge wheels before operating mower. See =TO ADJUST GAUGE

WHEELS" in the Operation section of this manual.

Retainer

Pin _ :_'_

_olh_tulder ;_usting _'_

Seat Pan

Shoulder

Adjustment Knob

3/8 Washer

Flat Washer

II_ID I,l_tn-I-- IVI_,/Vvc, rl /.tl_lU I.)rllV le- Dr'l--I

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake;-.- -

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis- charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electric clutch pulley groove.

• Install one front link in top hole of the left hand front mower bracket and left

hand front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in right hand front suspension bracket only and retain

with single loop retainer spring as

shown.- ...........

• Slide right side of mower back and

install link in top hole of right hand front mower bracket. Retain with single loop

retainer spring as shown.

•Tum height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment lift control.

P'lace me suspension arms on inward pointing deck pins. If necessary, rock and raise front of mower to align deck

pins with the holes in suspension arms. Retain with double loop retainer spring

with loops down as shown.

• Connect anti-sway bar to chassis brack- et under left footrest and retain with

double loop retainer spring.

• Tum height adjustment knob clockwise

to remove slackfrom mower suspen- sion.

Raise deckto highestposition.

Adjustgauge wheels before operating

moweras shown in the Operation sec-

tionof thismanual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

Chassis Bracket

Gauge Wheel

Double Loop Retainer Spring

(Inwardpointing

deck pins)

Anti-Sway Bar

Suspension Arms

Bracket

Front

Suspension Brackets

Electric Clutch Pulley

Mower

Front

,Link

Single Loop

RetainerSprings

Idler Pulley

Discharge Guard

|_l_u/ | n_. I-- IQ-_IIIUiQ VVDl_J l|Uk k_; IGtk_ll

hook by inserting weld nut from the:top

with hook pointing down. Tighten hard- ware securely.

• Raise-and hold deflector shield in up- right position.

• Place front of mulcherplate over front of mower deck openingand slide into

place, as shown.

• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of mower deck.

_,CAUTION: Do not remove discharge guard from mower. Raise and hold guard

when attaching mulcher plate and allow it to rest on platewhile in operation.

TO CONVERT TO BAGGING OR DISCHARGING

Simplyreh;t-6V-_m-t_l_h-erplate and storein a safe place. Your mower is now readyfor dischargingor installationof optional

grass catcher accessory.

NOTE: Itis notnecessary to change blades. The mulcher blades are designed

for dischargingand bagging also,

Weld Nut from Hook Points

Lock Washer

Weld Hook

Nut

Mulcher "_----Screw

Plate

Latch

Lock

Washer

IF" _|-I[::: _,J'IILI--I_ •

Please review the following chec.ld_t ,/" All assembly instructions have been

completed.

/ No remaining loose parts in carton. 4" Battery is propedy prepared and

charged_. (Minimum I hourat 6 amps).

4' Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat- ed at the factory),

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be propedy inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Beforedriving tractor, be sure freewheel

control is in drive position.

While leaming how to use your tractor, pay extra attention to the following impor-

tant items: 4" Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

/ Become familiar with all controls- their

location and function. Operate them before you start the engine. _.

,/Be sure brake system is in safe operat-

ing condition. "...... _ _*

/ It is important to purge the transmission

before operating your tractor for the first time. Followproperstarting andtrans-

mission purging instructions (See "1"O START ENGINE" and •PURGE TRANS-

MISSION' in the Operation section of

this manual).

Deflector

Shield

Latch Hooks

These symbolsmay appearon your tractoror in literaturesupplied with the product.

• Le_m and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE CLUTCH LIGHTS ON OVER TEMP

CHOKE MOWER HEIGHT DIFFERENTIAL PARKING BRAKE UNLOCKED

LIGHT

L LOCK LOCKED

! R N H L

REVERSE NEUTRAL HIGH LOW PARKING BRAKE

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

DANGER, KEEP HANDS AND FEET AWAY

ATTACHMENT

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

IGNITION FREE WHEEL

/Aodrm_tlr IUIq_rlb_lQ _k;_

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE°OPERATING YOUR

TRACTOR

Compare theJllustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ught Switch

Ignition

Switch

ThrottleControl

Clutch/Brake

Pedal

Position

Attachment ClutchSwitch

LiftLever Plunger

Lift Lever

Choke Control

Height

Adjustment

Knob

Free Wheel

Approx. Speed:

3MPH

1MPH

Our tractors conform to the safety standards of the American

National Standards Institute.

&TTACI-]MENT CLUTCHSWITCH: Used to engage the mower blades, or other at- tachments mounted to yOLKtractor.

LIGHT SWITCH: Tums the headlights on and off.

THROI"rLE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine. CHOKE CONTROL: Used when starting a

cold engine. HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height. IGNITI(_Ndswrr._H: Used for starting and

stopping the engine.

ParkingBrake

Motion

Control

Lever

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

eyes, which can result in severe eye damage. Always wear safety glasses The operation of any tractor can result in foreign objects thrown into the :

or eye shields while operating your tractor or performing any adjustments or

;--- -repairs. We recommend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by_the operator to leave the seat without first setting the parking brake Willshutoff the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in =BRAKE" position. Make sure parkir_j-bfake wilt hold tractor secure.

Throttle Push,In to Attachment Clutch

Control Switch Pull Out To

"Engage"

=Brake"

Lever

g Brake

Clutch/B "Disengaged" "Engaged" Pedal =Ddve" Position

Position Position

STOPPING

MOWER BLADES-

• To stopmower blades, move attach- ment clutchswitchto =DISENGAGED"

-'- position. -'

GROUND DRIVE-

• To stop ground drive,depress clutch/brakepedal intofull =BRAKE"

position.

• Move motioncontrollever to neutral (N) position.

IMPORTANT: The motioncontrollever

does not retum to neutral(N) position when the clutch/brakepedal is depressed.

ENGINE -

• Movethrottle controlto slowposition.

NOTE: Failureto move throttlecontrolto slow positionand allowing engine to idle

before stoppingmay cause engine to

=backfire".

•Tum ignition key to =OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause =browning" of grass. To eliminate

this possibility, always stop engine when st.opping tractor on grass areas.

,A CAUTION: Always stop tractor com- pletely, as described above, before leaving

the operator's position; to empty grass catcher, etc.

THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throt-

tie reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the.motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT

The cuttingheight iscontrolledby turn-

ing the height adjustment knob in

desired direction.

• Tum knob clockwise (G) to raise cutting

height. _ (0)

• Tum knob counterclockwise to _-

lower cuffing height.

1-112"to 4_1/2". The I_eights are mea-

sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon s0tl conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and better

looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high;the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then

keep the deck-in-proper position to help prevent scalping tn most terrain condi-

tions.

• Be sure tractor is on a flat level surface.

• Lower mower and adjust mower to

desired cutting height.

• Remove retainer spring and clevis pin which secure each gauge wheel bar.

• Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in

bracket and gauge wheel bar and insert

clevis pin. Gauge wheels should be

slightly off the ground.

• Replace retainer spring into clevis pin.

Retainer spring

ment clutch control.

• TO STOP MOWER BLADES' disen-

ge attachment clutch control.

AUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge

guard in place. TO OPERATE ON HILLS

,ACAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hifls.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake posi-

tion and engage parkingbrake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all tums slowly.

Attachment Clutch Attachment Uft Lever

SwitchPullOutTo High Position

=Engage"

Low

_Discharge

Clevis Pin

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height of

the mower deck. TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment dutch

engaged will shut off the engine. * Select desired height of cut.

° Lower mower with attachment [dtcon-

troL

=Disengage'

Push InTo _---_

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling posi-

tion. Freewheel control is located at the

rear drawbar of tractor.

• Raise attachment liftto :highest position with attachment lift control: :

• Remove retainer spring from freewheel

control rod.. _ " " "

• Push control rod in to disengage _

misston and -re,insert retainer spring into control rod hole nowon bad< side ofthe

bracket. ....

•_ Do not. push or tow tractor at morethan two (2)MPI-L

aboveprocedure.

NOTE: Toprotecthood from damage whentransportingyour tractoron a truck

or_trailer, besure hood is closedand securedto tractor. Usean appropriate means of tying hoodto tractor(rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mendedby and comply with specifications

of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and

cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shiPlSe_,f_rfi-t'Se factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip

stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-

essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See =OIL

VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good c01d weather starting.

AkWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

•using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas can damage, the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp- tied _ Stooge of 30 days or longer.

LJI_LIIi LIIU _ lanK, s[ar[ me engine and let

it run until the fuel lines and carburetor are empty; Use fresh fuel next season. See

Storage Instructions for additional information. Never use engine or carburetor cleaner products in the fuel

k or permanent damage may occur. CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any .......

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N)

position.

• Move attachment clutch to =DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the engine does not start after several attempts, push chokecontrol in, wait a few minutes and try again. If engine still

does not start, pull the choke control out and retry. ._.

WARM WEATHER STARTING (50 ° F AND ABOVE) "

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control inslowly. :

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up,for one minute using

the choke as described above.

k,.F'kJl_L/ VVF./"_I I"11-1"1 _ I/',,_M I il_lk.1 _,_}U" t-'/'_!_11,,./

BELOW) "-

• When engine starts, slowly push choke control in until the engine begins to run

smoot-hly. Continue to push the choke

control in small steps allowing the

engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue to push the control in slowly. This may

require an engine warm-up period from

several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the iJnitin cold weather, the transmission should be warmed up

as follows:

• Be sure t-het-ract-oris on level ground.

• Place the motion control lever in neu-

tral. Release the parking brake and let the clutch/brake slowly retum to operating position.

• Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and

may require the choke control be pulled

out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION _CAUT!ON: Never engage or disen-

gage freewheel lever while the engine is

running. :

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during

shipping of your tractor.

=Mr'UM =_ =: onouJo your transm_ss=on require removeal for service or replace-

ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing free- wheel control in freewheeling position

(See "TO TRANSPORT in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt-

tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward

position and hold for f'we (5) seconds. Move lever to full reverse position and

hold for five (5) seconds. Repeat this

procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking brake.

• Engage transmission by placing free-

wheel control in driving position (See

"TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt- tle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake

pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi-

mately five'(5) feet, slowly move motion control lever to reverse position. After

the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

cedure with the motion control lever three (3) times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be propedy leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have

the_ut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut-

ting.

• When mowing large areas, start by tum-

ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not_mow_ra_ss_when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

- _vu,u cu[ung your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn isthe early

aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely hide the clippings. When doing a sec-

ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

Max 1/3

MULCHING MOWING T.IPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in svze so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speeda__a_.sthis will provide the best recut- ting-a01R_ of tf_ blades.

_USTOMER RESPONSIBILITIES

AS YOU COMPLETE

REGULARSERVICE . f_.,,,,"/_._"_"_._"/_,_"SERVICE DATES

CheckTire_ V' V'

CheckOperatorPresence and

T InterlockSystems

CheckforLooseFastenem

v', v'

_ Sharpen/ReplaceMowerBladesLubdcatk_Chart I_ 4

T Check Battenj Level

W Clean BatteryandTerminals/Recharge

v' v'

CheckTra,_ Coo_ I/

AdjustBladeBelt(s)Tension _s

AdjustMotionDriveBelt(s)Tension I/Is

Check _OiI-Level - _

Change EngineOil I_t2,3 V'

Clean AirFilter I/= CleanAirScreen ll/= InspectMuffler/S_ Arrester

ReplaceOil Filter(If equipped) Clean EngineCoolingFine

ReplaceSpark Rug. ReplaceAirFdterPaperCartddge

ReplaceFuel Filter

1 - Change more o4tenwhen operatk_ undera heavy load or inhigh ambkmt temperalu_. S- Hequipped wilh m:FFslablesystem.

2 - Selvice moire ollen when opemSng In didy or dusty condi_of_. 6 - Not mqlUk_ed if equipped with malntenance4ree betlerY.

3- m_Wlppedwlthol met, dwngeoh_,y SObourn. 7- 110hlenfrontaxleidvotboltSo3Sl.-t4, m=dnaJm. 4- Replacebladesmo_ oaenwh_ mowlngrn_ndy soa. DonotoverUghten.

GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover o'ne RodBall Joints

items-that have been subjected to operator abuse or negligence.To receive.full value eSpindle Zerk )indleZerk

from the warramy, operator must maintain tractor as instructed in this manual. Some

ustments will need to be made periodi-

ly to properly maintain your tractor.

All adiustments in the Service and Adjustments section of this manual should

be checked at least once each season. o-Once a year you should replace the

spark .plug, clean or replace air filter, and cneck bla_les and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

, Check engine oil level.

• Checkbra-ke operation. Check operator presence and interlock

i Check tire pressure.

systems for proi__eroperation. Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot ings. If you feel they must be lubdcated, use: points which have special nylon beanngs, only a dry, powdered graphite type lubricant

Viscous 1010111L_mts_tllattract dustand dirt that sparingly.

,Nillshorten the life of the self-lubricating bear-

;it,

_v' i/

v',

• Front . eFront Wheel Wheel

Bearing Bearing

Zerk Zerk

eSteedng @Engine Sector

Gear Teeth

OSpray Silicone lubdant (Move Boots to Lubricate) eGeneral Purpose Grease eRefer to Customer Responsibilities "ENGINE"

Section

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

=TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

bet.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires_due to_slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly. If your

tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unlessthe operator is in the seat.

.=BLADE CARE

For best results mower blades must be kept sharp. Replace bentor damaged

blades. BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble h_x bolt, lock washer and

flatw_s_r in exact order as shown.

torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Trailing Up Star

Blade

Flat Mandrel

Assembly

Hex Bolt----'_' ''_ (Grade 8)* Washer Center Hole

Lock

*A Grade 8 heat treatedboltcan be

identifiedbysix lineson the bolthead.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening blade, but if you do, be sure the blade is

balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone balancer, follow the instructions supplied with bal-

ancer).

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt

or pin parallel with the ground. If blade is balanced, it should remain in a hori-

zontal position. If either end of the blade moves downward, sharpen the heavy

end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

Cer

5/8, Bolt or Pin

Blade

BATTERY Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tighL

• Keep small vent holes open.

• Recharge at 6-10 amperes for I hour.

I U LsLr-/-_l_l D/_I I El"tT /-_l_lU I F-I-tMII_I/AL,_

Corrosion and dirt on the battery and ter- minals can cause the battery to =leak"

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum

jelly.

• Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu-

al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary_-Thebelts-are not adjustable. Replace belts ifthey begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the

transmission Is hot.

• Inspect cooling fan to be sure f._n blades are intact and clean.

• Inspect cooling fins for dirt, grass clip- pings and other materials. To prevent

damage to seals, do not use com- pressed air or high pressure sprayer to

clean cooling fins.

TR._NSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

center/department.

ENGINE ....

LUBRICATION

Only use high quality dete?gent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating tem- perature.

_nange me Oll alter every bo hours ol operation or at least once a year ifthe

tractor is not used for 50 hours in one year.

Check the crankcase oil level before start-

ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip stick securely each time you check the oil

level. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freelywhen warm.

• Catch oiHn a suitable container.

• Remove oil f,I cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly. Do not overfill.

For approximate capacity see =PROD- UCT SPECIFICATIONS" on page 5 of

this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading, Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished.

CLEAN AIR SCREEN Air screen mustbe kept free of dirtand

chaffto prevent engine damage from over- heating. Clean witha wire brushor com- pressed air to remove dirt and stubbom driedgum fibers.

Oil Drain Plug

< I ),

mira

_I= _ V _ _ _ _Ir IO° 1_

•rem,e_'r_e RANGe_rncPA_o.a=o_ ._xro..ow_e

Oil Fill

Nr Screen Cap/Dipstick

+ 47 hidden pages