Craftsman 917273111 Owner’s Manual

Owner's Manual

CRnFTsMnli

22.0 HP ELECTRIC START

46" MOWER

6 SPEED

GARDEN TRACiTOR

Model No.

917.273111

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation..:..: ........................................ 12

Maintenance Schedule ......................... 19

Maintenance ......................................... 19

Service and Adjustments .............. :_T,.,..23

Storage ......................................... . ....... 31

Troubleshooting .................................... 32

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-

tained, lubricatedand tuned up according tothe instructionsin the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:. _ _--.

• Expendable itemswhich become wom during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused bypuncturesfrom outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructionscontained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BAI-I'ERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat-

tery will not hold a charge, Sears willreplace the battery at no charge. In-home warranty service on your Craftsman riding equipment isavailable at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman ridingequip-

ment to your nearest Sears Service Center. (In-home warranty service will stillbe avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty givesyou specific legal rights, and you may also have other rights which may vary from state to

state. Seam, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and foflowall instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions,to operate

the machine.

• Clear the area of objectssuch as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area isclear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc- tion and do not point itat anyone. Do

not operate the mower withouteither the entire grass catcher or the guard in

place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always tum off blades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload*

ing the machine into a trailer or truck. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments, These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do nottum on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

* Do not mow near drop.offs, ditches, or

embankments. The mower could sud* denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machineJ_

putting your foot onthe ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult. - _ -

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and

vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine

to cool before refueling. Do not

smoke.

Never refuel the machine indoors. Never store the machine or fuel con-

tainer inside where there is an open

flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subject to wear, damage, and detedoration, which could expose moving partsor

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and_"_n cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be sedously injured or interfere with

safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

,ALook for this symbol to point out impor-

tant safety precautions. It means CAU- TION!I! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

_.CAUTION: In order to prevent acciden- tal starting when settingup, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where

itcannot contact spark plug.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Taft

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Donottum on slopes unless necessary,

and then, tum slowly and gradually downhill, if possible.

AWARNING: The engine exhaust from

this product contains chemicals known to the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOUNE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OlLTYPE SAE 10W-30

API-SF/SG/SH): (above 32°1=)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

We have competent, well-trained techni- cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always

observe the =SAFETY RULES".

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is avail- able onthis product. Contact your nearest

Sears store for details,

SPARK PLUG: Champion RC12YC

GAP: ,040")

GROUND SPEED

(MPH):

REVERSE: 0.9 2.1

TIRE PRESSURE: FRONT.' 14 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BA'I-rERY: AMP/HR: 35

BLADE BOLT 27-35 FT. LBS.

TORQUE:

HI: LO:

0.7 1.7

1.4 3,3

2.3 5.4

REAR: 10 PSI

MIN. CCA: 280 CASE SIZE: U1R

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability and performance, Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service Center.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, cadngfor and using your tractor.

• Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

_.WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator,

In the state of California the above is required by taw (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authodzed Service

Center (See REPAIR PARTS section of

this manual),

PARTS BAG CONTENTS SHOWN FULL SIZE

( (1) Shoulder Bolt

5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

#10 x 5/8 I

(2) Screws

(2) Weld Nuts _ (2) Lock

#1_ Washers

(2)Washers

3/16 x 3/4 x 16 Gauge _..,

i #1o

(3) Retainer Springs

(Double Loop)

(4) Retainer Springs

___ (Single Loop)

Partspacketseparatelyincarton PartsBagcontentsnotshownfull§ize

re.l==

Video

Cassette

Mulcher

Plate

Parts Bag

o o

" (4) Adjusting Bar

° ®

Seat

Steering Wheel

Manual

(4) Wheels

Steering

Wheel Insert

(2) Keys °n_

Slope Sheet

Steering

Sleeve

Steedng _;leeve

Extension

(2) Front Lin_

Assemblies

_(_)) nLatch H_k

Assemblies

(4) Retainer Springs

(4) Washers 3/8 x 3/4-14

(4)Locknut 3/8-16

(4) Clevis Pins

(4) Shoulder Bot

Your new tractor has been assembled at the factory with exception of those I_ts left

unassembled for shipping purposes. To ensure safe and proper operation of your trac all pads and hardware you assemble must be tightened securely. Use the correct tool

as necessary to insure proper tightness. Review the video cassette before you begin.

ASSEMBLY _ Wheel Insert

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listedbelow. (1) 9/16" wrench (1) 3/4" Socket w/

(1) 112"wrench ddve rachet (1) Utility knife (1) PhillipsScrew- (1)Pliers driver

(1) Tire pressure gauge When rightor left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating posi-

tion (seatedbehind the steering wheel). TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See

page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and lay panels flat.

o Remove mower and package materials.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large fiat washer from steering shaft.

• Positionfront wheels of the tractor so they are pointingstraightforward.

• Slide the steering sleeve over the steer-

in_ shaft.

extension into bottom of steedng wheel.

Positionsteering wheel so crossbars

are horizontal (left to right)and slide

Align tabs and press steering sleeve

onto steering wheel adapter. Secure steering wheel to steering shaft with hex bolt, lock washer and largeflat washer previously removed. Tighten

securely. of steedng wheel.

i Snap steering wheel insert into center

Remove protentive matedals from trac- tor heed and gdll.

Steering Wheel Wheel Adapter

Steering _ Tabs

Sleeve I Extension _ _ -__

Shaft

Steering

Sleeve

IMPORTANT: Check for and remove an

staples in skid that may puncture tires where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

ment lift lever to itshighest position. Release parking brake by depressing

i ress lift lever plunger and raise attac

clutch/brake pedal. Place gearshift lever in neutral (N) po=

tion.

• Roll tractor forward off skid.

HOW TO SET UP YOUR TRACTOR CHECK BA'I'rERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (lab

located between terminals) charge bat ten] for minimum of one hour at 6-10

amps. (See "BATTERY" in MAINTE- NANCE section of this manual for

charging instructions).

_.._ Hex Bolt

_p._._._ Lock Washe_

Large Flat Washer

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt, Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat Pan

Shoulder

Bolt

Seat

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS on page

5 of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate yourtrac- tor, check to see that the brake is propedy

adjusted. See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual.

ASSEMBLE GAUGE WHEELS TO MOWER DECK

The gauge wheels are designedto keep the mower deck in proper pesffidn When operating mower. Be sure they are proper- ly adjusted to ensure optimum mower per-

formance.

• Slide gauge wheel bar down into brackef

channel, Be sure that gauge wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder

bolts, 318 washers and 3/8-16 center Iocknuts and tighten securely.

• For ease of mower to tractor assembly,

raise gauge wheels to highest position and retain with clevis pins and spnng

retainers.

• Adjust gauge wheels before operating

mower. See "TO ADJUST GAUGE WHEELS" in the Operation section of

this manual.

Retainer Spring

L_°_._

AdjustmentKnob

Flat Washer

Shoulder Bar Bolt

Wheel

3/8 Washer

3/8-16 Center Locknut

INSTALLMOWERANDDRIVEBELT Besuretractorisonlevelsurfaceand

mowersuspensionarmsareraisedwith attachmentlift control.Engageparking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with dis- charge guard to right side of tractor.

IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install

belt into electric clutch pulley groove.

• Install one front link in top hole of the left hand front mower bracket and left

hand front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in right hand

front suspension bracket only and retain

with single loop retainer spring as

shown.

• Slide right side of mower back and install link in top hole of right hand front mower bracket. Retain with single loop retainer spring as shown.

• Turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place thesuspension arms on inward pointingdeck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension,at'ms.

Retain withdouble loopretainer spring with loops down as shown.

• Connect anti-sway barto chassis brack- et under leftfootrest and retain with

double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspen-

sion.

• Raise deck to highestposition.

• Adjustgauge wheels before operating mower as shown in the Operation sec-

tionof this manual.

CHECK MOWER LEVELNESS - -- - For best cutting results, mower should be

properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are routed correctly.

V_leel

Chassis

Bracket

Double Loop Retainer Spring

(Inward pointing

deck FrontMower

Bracket,

Double Loop Retainer Sp.dng

Anti-Sway Bar

Pulley

Suspension

Front

Brackets

Retainer Springs

Discharge Guard

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down. Tighten hard- ware securely.

• Raise and hold deflector shield in up- right position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

_,CAUTION: Do not remove discharge guard from mower. Raise and hold guard

when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.

Weld Nut

Hook Points

Lock Washer

Latch

_ CHECKLIST

Please review the following checklist:

,/ All assembly instructions havA h,=_n

completed.

/ No remaining loose pads in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight-

ened securely.

,/All tires are properly inflated. (For ship-

ping purposes, the tires were ovednflat- ed at the factory),

/ Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated for leveling).

,/Check mower and drive belts. -B_ sure

they are routed propedy around pulleys and inside all belt keepers.

/ Check widng. See that all connections

are still secure and wires are propedy clamped.

While leaming how to use your tractor, pay

extra attention to the following important items:

,/" Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

Mulcher Plate

Deflector

Lock Washer

Latch Hooks

Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththepr_"duct.

Learnandunderstandtheirmeaning,

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

REVERSE FORWARD FAST SLOW

OIL PRESSURE

LIGHTS ON

LIGHT

OVER TEMP IAlm

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

N H

A'CrACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

LOCKED

LOW PARKING BRAKE

IGNITION CLUTCH DISENGAGED

A3-1"ACHMENT

DANGER,KEEPHANDSAND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(AutomaticModelsonly)

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the Iocations_f various controls and adjustments. Save this manual for future reference.

Ught Switch

Ignition Switch

Ammeter

Throttle Control

Clutch/Brake

Pedal

Choke Brake

Control

Position

Attachment Clutch Switch

Uft Lever Plun=ger .

Attachment Lift Lever

Height Adjustment Lever

Knob

Our tractors conformto the safety standards of the American

National Standards Institute.

ATFACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-

tachments mounted to your tractor. LIGHT SWITCH: Tums the headlights on

and off. THROTTLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and

starting the engine. CHOKE CONTROL: Used when starting a

cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed

and direction of the tractor.

Gear Shift

Lever

RANGESHIFT LEVER: Allows high (H)

and low (L) speed for allforward and

reverse gears.

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck orother

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment liftlever when changing its position. IGNmON SWITCH: Used for starting and stoppingthe engine.

AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake

intothe brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustmedt_-or repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine. TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

=BRAKE* position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure

parking brake will hold tractor secure.

Throttle Push-In to Attachment Clutch

Control Switch PullOut To

\ "Engage"

=Brake" Position

Brake

"Engaged_Pos_on

=Disengaged'

Pedal =Ddve" Position

Position

STOPPING MOWER BLADES -

• To stop mower blades, move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress

clutch/brake pedal into full =BRAKE* po- sition.

• Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may caus_ _ngine to

"backfire".

• Turn ignition key to "OFF' position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engirm run-

ning, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

_. CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROI-rLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL

Use choke control whenever you are start- ing a cold engine. Do not use to start a

warm engine.

• To engage choke control,pull knob out.

Slowly push knobin to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

•

Start tractorwith clutch/brake pedal depressed and gearshift lever in neutral

(N)position.

• Move gearshift and range shiftlevers to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bringtractor to a complete stopbefore shiftingor changing gears.

Failure to do so will shortenthe useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-

ing the height adjustment knob in desired direction.

•Tum knob clockwise(G) to raise cutting

height.

The cutting height range is approximately

1-112" to 4-1/2". The heights are meao sured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting pedormance, grass over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted

when they are slightly oft the ground when mower is at the desired cutting height in

operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain condi-

tions.

• Be sure tractor is on a flat level surface.

• Lower mower and adjust mower to

desired cutting height.

• Remove retainer spring and clevis pin which secure each gauge wheel bar,

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert

clevis pin. Gauge wheels should be slightly off the ground.

• Replace retainer spring into clevis pin,

IMPORTANT: Be sure to readjust gauge

wheels if you change the cutting height of the mower deck.

Retainer spring

Clevis Pin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lilt con-

trol.

• Start mower blades by engaging attach- ment clutch control.

• TO STOP MOWER BLADES - disen- zage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

Attachment Clutch High Position Switch Pull Out T_ / ,_LoW

Attachment Uft Lever

..':/ Position

- _:."._Discharge

Pus.l To

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-,

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

clutch/brake pedal quiddy to brake posi-

i f stopping is absolutely necessary, pusl-

tion and engage parking brake. . Move gearshift lever to 1st gear anCl

range shift lever to low (L) position. Be

sure you have allowed room for tractor to rol/slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with attachment liftcontrol.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage .

when transporting your tractor on a trUCK

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Towonlytheattachmentsthat are recom-

mended by and comply with specifications

of the manufacturer of your tractor.Use common sense when towing. Too heavy of

a load, while on a slope, is dengemus.

1ires can lose tractionwith the ground and cause you to lose controlof your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the tube. Do not thread the cap onto the

tube. Remove and read oil level. If nec- essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean/regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating intempera-

turas below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

,_dAweather starting.

RNING: Expedence indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids dudng storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and le it run until the fuel lines and carburetor ar_

empty. Use fresh fuel next season. See Storage Instructions for additioea4- information. Never use engine or carburetor cleaner products in the fuel

_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use

gasoline near an open flame. TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to =DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm ant coldstarting procedures below.

• Insert key into ignitionand tum key clockwiseto =START" positionand release key as soonas engine starts. Do not run starter continuouslyfor more

thanfifteen seconds per minute. Ifthe engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still

does notstart, pullthe choke controlout and retry.

WARM WEATHER STARTING (50° F

AND ABOVE)

• When engine starts,slowly push choke

controlin untilthe engine begins to run smoothly.Ifthe engine startsto run

roughly,pull the choke control out slight- lyfor a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restartthe engine and

allow itto warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° FAND BELOW)

• When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing the

engine to accept small changes in speed and load, until the choke control

is fully in. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue

to push the control in slowly. This may

require an engine warm-up peried from

several seconds to several minutes, depending on the temperature.

• The attachments can be used during

the engine warm-up period and may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

• When mowing large areas, start by turn- ing to the right so that clippings will dis- charge away from shrubs, fences, drive-

ways, etc. After one or two rounds_,mow

in the opposite direction making=Teft hand tums until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower shouldbe used fortrimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the rightofthe tractor. This will result ina more even distribu-

tion of clippingsand more uniformcut- ting.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-upgrass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and reduce them in size so that asthey fall

onto the lawn they will disperse intothe grass and not be noticed.Also, the mulched grass will biodegrade quickly

to providenutrients for the lawn. Always mulch with your highestengine (blade)

speed as this willprovide the best recut- ring action of the blades.

• Avoid cutting your lawn when itiswet. Wet grass tends to form clumps and

interferes with the mulchingaction. The best time to mow your lawn isthe early

afternoon. At this time the grass has

dried and the newly cut area will notbe

exposed to the direct sun.

• For best results, adjust the mower cut- ting heightso that the mower cuts off

onlythe top one-third ofthe grass blades. For extremely heavy mulching,

reduce your widthof cut on each pass

and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be

mulched a second time to completely hide the clippings. When doing a see- ond cut, mow across or perpendicular to the first cut path.

• Change your cuffing pattem from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and

graining of the lawn.

CUSTOMER RESPONSIBILITIES

Check Tim Pressure

Check Op_ator Presence and ii_

T fnmdoc_systems

R Ched(forLooseFasteners _ 1_7

T Lubrication Chart : ll_

0 Check Battery Level

R aean Sstteryand'l'errrCr_s_echarge II,/'

Check Transaxle Cooling

Adjust Bade Belt(s) Tensk)n _s -

Adjust Motion Drive Belt(s) Tension II_,

cr,ck E_,,, (_lL_,,= V' V'

i E c_eanAirRlter

N clean_r Screen

I G 0nspectMuffler/SparkArrester I_

I Replace Oil Rner (if equipped) I_tz

! N Clean Engine C°°llng Fin_ _=

Replace Spark Plug Replace Air Filter Paper Cartridge _2

Replace Fuel Rner

1 .Chlmgemofllohetlwhenoperattngunderit14Nr_fo_lorinhighambtenttemper=_. 5-ffequlpc_d_hIK_ustablesystem.

2 - Sew_cl more often v/_en opersting m dL.ty or dusty cx)ndt_or4, 3 - if equipped w;_ o_ fdter. _ oil eve.y 50 hours. 4 - Replace bte,des m.o_ ohen "_*_m m_vlng bt ta=_dy =oq.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to operator

abuse or negligence. To receive full value from the warranty, operator must maintain

tractor as instructed in this manual. Some adjustments will need to be made pedodi- _ Front Wheel

callyto propedy maintain your tractor. Beadng Ze_ All adjustments in the Service and _,_

Adjustments section of this manual should be checked at least once each season.

• Once a year you should replace the Sector spark plug, clean or replace air filter, and Gear

check blades and belts for wear. A new Teeth

spark plug and clean air filter assure

proper air-fuel mixture and help your

engine run better and last longer. OSAE 30 Motor Oil API SF/SG/SH

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and intedock

systems for proper operation.

• Check for loose fasteners.

OSteedr

• General Purj09seGrease eRefer to Maintenance "ENGINE" Section

OSprey silicone lubdant (Move Bootsto Lubdcate)

IMPORTANT: Do not oil or grease the pivot point

which have special nylonbearings. Viscous lubr cants willattract dust and dirt that will shorten th

life of the self-lubricatingbearings. Ifyou feel the

must be lubricated, use only a dry, powdere

graphite type lubdcant sparingly.

6 - Not required=equ_ped ',4_ .'_n_ b=tten 7 -T_ fro_trod=f4"_tbolt to 35It.4b_ maxl_m_.

Do not o_,_e_.

I i !

"-: j

_ Engine

._Che<:k/Add

Transexle Rui

TRACTOR Alwaysobservesafetyruleswhenper-

forminganymaintenance. BRAKEOPERATION

Iftractorrequiresmorethansix(6)feet stoppingdistanceat highspeedm highest

gear, then brake must be adjusted. (See "TO ADJUST BRAKE in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter-

lock systems are working propedy. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer secudng blade.

• Install new or re,sharpened blade with trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem- bly, center hole iR blade must align with

star on mandrel assembly.

• Reassemble hex belt, lock washer and flat washer in exact order as shown.

• Tighten belt securely (27-35 FL Lbs. torque).

IMPORTANT: Blade belt is Grade 8 heat treated.

Trailing Edge Up Mandrel_embly

Center Hole

Flat Washer

Lock Washer_ Star

_-_-H ex Bolt

*A Grade 8 heat treated bolt can be identified by six lines on the bolthead.

TO SHARPEN BLADE

NOTE: We do not recommend_harpening blade, but if you do, be sure the blade is

balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone baiancer,

follow the instructions supplied with bal- ancer).

• Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

Center Hole

Blade

5/8" Bolt

or Pin

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However, pedodic charging of the battery

with an automotive charger willextend its life.

Keep battery bolts tighL Keep battery and terminals clean.

Keep small vent holes open.

Recharge at 6-10 amperes for I hour.

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