Craftsman 917273101 Owner’s Manual

Owner's anuai

22.0

ELECTRIC START

50" MOWER

AUTOMATIC

GARDE TRACTO

Model No.

917.273101

Safety

Assembly

oOperation o Maintenance

o Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am _ 5 pro, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ..........................................................2

Safety Rules ................................................2

Product Specifications.............................5

Assembly ..................................................7

Operation................................................t 2

Maintenance Schedule ...........................19

Maintenance.......................................19

Service and Adjustments.......................23

Storage ....................................................31

Troubleshooting .................................32

Repair Parts.........................................36

Parts Ordering .....................Back Cover

LIMITEDTWO YEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo (2) years from the dateof purchase,ifthis CraftsmanRidingEquipmentis

maintained,lubricated and tuned upaccordingto the instructionsin the owner's manual,Sears wilt repair or replace,free of charge, any parts found to bedefective in

materialor workmanship.Warrantyserviceis availablefree of chargeby taking your Craftsman ridingequipment to your nearest Sears ServiceCenter. In-homewarranty service is available but a trip charge will apply.This warranty appliesonly while this

productis inthe UnitedStates.

This Warrantydoes not cover:

• Expendableitems which becomeworn during normal use, such as blades,spark plugs, air cleaners,belts and oil filters.

o Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

o Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine°

° Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable

debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual°

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale)_ In general, fuel should be used within thirty (30) days of its

purchase date.

° Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge° Warrant,/ service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply° This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co. D/817 VVA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death°

GENERAL OPERATION

o Read, understand, and follow all

instructions in the manual and on the machine before starting

o Only allow responsible adults, who are

familiar with the instructions, to

operate the machine°

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area_

o Never carry passengers. o Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing,

• Be aware of the mower discharge direction and do not point it at anyone°

Do not operate the mower without either the entire grass catcher or the guard in place.

° Slow down before turning.

• Never leave a running machine unattended, Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting

o Turn off blades when not mowing°

• Stop engine before removing grass catcher or unclogging chute.

= Mow only in daylight or good artificial

light°

• Do not operate the machine while under the influence of alcohol or

drugs.

• Watch for traffic when operating near or crossing roadways.

o Use extra care when loading or

unloading the machine into a trailer or

truck.

° Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower- related injuries° These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel

uneasy on it, do not mow it. DO:

° Mow up and down slopes, not across. o Remove obstacles such as rocks, tree

limbs, etc.

° Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob-

stacles,

o Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

° Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual_ Do not make sudden changes in speed or direction°

o Avoid starting or stopping on a slope° If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

o Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

° Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves ino

° Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground_

° Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

o Keep childrenout of the mowing area o Never runa machine inside a closed

and underthe watchfulcare of another responsible adulL o

Bealert andturn machineoff if

children enterthe area. Before and when backing, look behind o

and downfor small children°

Nevercarry children.They mayfall off o and be seriously injured or interfere with safe machine operation_ Never allow childrento operatethe

machine, o Use extra care when approaching

blind corners,shrubs,trees, or other objectsthat mayobscurevision. °

area.

Keep nutsand bolts, especially blade attachment bolts,tight and keep equipment in good condition.

Nevertamper with safety devices. Check their proper operation regularly.

Keepmachinefree of grass,leaves,or other debris build-upoClean oil or fuel spillage.Allow machine to cool before storing. Stopand inspectthe equipmentif you strikean objecL Repair,if necessary,

before restarting, Never makeadjustmentsor repairs

with the engine running. Grasscatcher components are subject

Use extra care in handling gasoline and otherfuels.They are flammable and vapors are explosive.

Use only an approved container..

- Never removegas cap or add fuel with the engine running.Allow

engineto cool beforerefueling Do not smoke.

Never refuelthe machine indoors. Neverstore the machine orfuel

container inside wherethere is an openflame,such as a water heaten

to wear, damage,and deterioration,

whichcould exposemoving parts or allow objectsto be thrown. Frequently check components and replacewith manufacturer'srecommended parts,

when necessary_

Mowerblades are sharp and can cut.

Wrapthe blade(s) or wear gloves, and

use extra caution when servicing

them. Check brake operation frequently.

Adjust and service as required.

- Be surethe areais clearof other people beforemowing. Stop machine

if anyoneentersthe are&

- Never carry passengers or children even with the blades off.

o Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

° Never carry' children_ They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adulL

° Be alert and turn machine off if chil-

dren enter the area.

• Before and when backing, look behind and down for small children.

° Mow up and down slopes (15 ° Max),

not across.

o Remove obstacles such as rocks, tree

limbs, etc.

o Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma- chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

- Avoid starting or stopping on a slope, If tires lose traction, disengage the blades and proceed slowly straight down the slope.

o If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

o Do nottum on slopes unless neces-

sary, and then, turn slowly and gradu-

ally downhill, if possible°

,_Look for this symbol to point out im- portant safety precautions, It means

CAUTION!!! BECOME AWARE!H YOUR

SAFETY IS INVOLVED, _CAUTION: In order to prevent acci-

dental starting when setting up, trans-

porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spark plug,

,_CAUTION: Do not coast down a hill in

neutral, you may lose control of the trac-

tor.

A_i_CAUTION: Tow only the attachments

that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope° Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor,,

_WARNING: The encline exhaust from this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE: OILTYPE

(API-SF/SG!SH):

OIL CAPACITY: W/FILTER: 4o2PINTS

SPARK PLUG: CHAMPION

(GAP: .030") RC12YC

GROUND FORWARD: 5,8 SPEED(MPH): REVERSE: 2.t

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSt

CHARGING 15AMPS @3600RPM

SYSTEM: BATTERY: AMP/HR: 35

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible depend- ability and performance. Should you experience any problem you cannot easily remedy, please contact your nearest Sears Authorized Service Centerr We have competent, well-trained

technicians and the proper tools to

service or repair this tractor_

&5 GALLONS

UNLEADED REGULAR

SAE 10W30

(ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

W/O FILTER: 3.7PINTS

MINoCCA: 280 CASE StZE:U1R

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly, Always observe the "SAFE'P( RULES".

REPAIR AGREEMENT A Sears Repair Agreement is available

on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

o Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

o Follow the instructions under "Mainte-

nance" and "Storage" sections of this

owner's manual.

WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor,.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code), Other states may have similar law&

Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center/Department (See REPAIR PARTS section of this manual),

Steering Wheel

Steering Sleeve

Steering Wheel Insert

Steering Sleeve

Extension

_IL[.IIJ._ ......................................... _WmJlJ ,_ L .... IIIII,III,_U JgIIII,U,[ JllI _ ................ .............................. [ ...... , ,Ill _11_1= ....................... :_::::

Seat

(1) Shoulder

Bolt 5/16-18

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Mower

(3) Retainer Springs (double loop)

Gauge Wheels

(4) Retainer Springs (single loop)

(_(2) Washers 3/8

(2) Shoulder

Bolts

I (2) Wheels Q (2)Center-

x 7/8 x 14 Gauge

lock Nuts

Video Cassette

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely° Use the correct tools as necessary to insure proper tightness_ Review the video cassette before you begin.

TOOLS REQUIRED FOR TO REMOVE TRACTOR FROM ASSEMBLY CARTON

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16"wrench (!) Pliers

(1) I/2" wrench (1) Utili_ knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton°

= Cut, from top to bottom, along lines on

all four corners of shipping carton, and lay panels flat.

o Remove mower and packing materi-

als.

o Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

o Remove hex bolt, lock washer and

large flat washer from steering shaft°

o Position front wheels of the tractor so

they are pointing straight forward_

o Slide the steering sleeve over the

steering shaft.

= Align tabs and press steering sleeve

extension into bottom of steering

wheel.

° Position steering wheel so cross bars

are horizontal (left to right) and slide onto steering wheel adapter.

o Secure steering wheel to steering

shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely,

• Snap steering wheel insert into center of steering wheel°

• Remove protective materials from tractor hood and grill

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

-------Steering Wheel Insert

_ HecXkB°wl:sher

Steering -.____

Sleeve --_-- Extension I

Steenng Shaft --.. f-- _ --.----.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

o Lift hood to raised position,, o If this battery is put into service after

month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amp& (See "BATTERY"

in Maintenance section of this manual

for charging instructions),

>" '" Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

o Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor_

° Pivot seat upward and remove from

the cardboard packing° Remove the cardboard packing and discard,

o Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely°

o Assemble adjustment knob and flat

washer loosely. Do not tighten.

o Lower seat into operating position and

sit on seat°

° Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down,

• Get off seat without moving its adjusted position.

o Raise seat and tighten adjustment

knob securely.

Shoulder Bolt

Flat Washer

Adjustment

Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate instruction below to remove the tractor

from the skid°

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls) o Press lift lever plunger and raise

attachment lift lever to its highest position_

o Release parking brake by depressing

clutch/brake pedal.

o Place freewheel control in freewheel-

ing position to disengage transmis- sion (See "TO TRANSPORT" in the

Operation section of this manual).

° Roll tractor forward off skid,

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

_WARNING: Before starting, read, understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects°

• Be sure all the above assembly steps have been completed.

o Check engine oil level and fill fuel

tank with gasoline.

° Place freewheel control in "transmis-

sion engaged" position,

° Sit on seat in operating position,

depress clutch/brake pedal and set

the parking brake.

° Place motion control lever in neutral

(N) position°

° Press lift lever plunger and raise

attachment lift lever to its highest position,

° Start the engine. After engine has

started, move throttle control to idle position,

o Release parking brake. o Slowly move the motion control lever

forward and slowly drive tractor off skid,

• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.

. Turn ignition key to "OFF" position° Continue with the instructions that follow,

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking

brake. ° Cut and remove ties securing anti-

sway bar and belts, Swing anti-sway bar to left side of mower deck,

° Slide mower under tractor with

discharge guard to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves. Install belt into electric clutch pulley

groove_ o Install one front link in top hole of the

L,H. front mower bracket and L.H. front

suspension bracket. Retain with two single loop retainer springs as shown.

° Install second front link in RH, front

suspension bracket only and retain with single loop retainer spring as

shown,

° Slide right side of mower back and

install link in top hole of R.Ho front

mower bracket. Retain with single loop retainer spring as shown.

° Turn height adjustment knob counter-

clockwise until it stops°

o Lower mower linkage with attachment

lift control.

° Place the suspension arms on inward

pointing deck pins. If necessary, rock and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs with loops down as shown.

- Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring°

° Turn height adjustment knob clockwise

to remove slack from mower suspen- sion.

o Raise deck to highest position.

o Assemblegauge wheels as shown

using long shoulder bolts,3/8 wash- ers, and 3/8-t6 center Iocknuts.

Tighten securely.

,, Adjust gauge wheelsbefore operating

moweras shown in the Operation sectionof this manual.

Front Suspention Brackets

Double Loop

Retainer Sprin( Shoulder Bolt

! L,H Gauge

Wheel

Gauge Wheel

3/8 Washer

Use Pliers for

Retainer Springs

Chassis Bracket

3/8-16 Center Locknut

Double Loop Retainer Spring(Inward pointing deck pins)

Anti-Sway Bar

Idler Pulley

Suspension Arm

Front

Links

Clutch

_ingel Loop

Retainer Springs

Mower

Bracket

Loop Down

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur-

poses° Correct tire pressure is important

for best cutting performance. o Reduce tire pressure to PS! shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled° See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

Guard

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctfy_ CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See 'q'O ADJUST BRAKE" in the Service and Adjustments

section of this manual.

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT. PLEASE REVIEW THE FOLLOWING

CHECKLIST:

,/" All assembly instructions have been

completed. ,/No remaining loose parts in carton_ v" Battery is properly prepared and

charged. (Minimum t hour at 6

amps). v" Seat is adjusted comfortably and

tightened securely. ,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory)_ v" Be sure mower deck is properly

leveled side-to-side/front-to-rear for

best cutting results° (Tires must be

properly inflated for leveling). ¢" Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers° v" Check wiring, See that all connections

are still secure and wires are properly

clamped, v" Before driving tractor, be sure free-

wheel control is in drive position, WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. ¢" Fuel tank is filled with fresh, clean,

regular unleaded gasoline. ,/Become familiar with all controls - their

location and function° Operate them

before you start the engine. ¢ Be sure brake system is in safe

operating condition. ,/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the

Operation section of this manuat)_

These symbols may appear on your tractor or in literature supplied with the product,

Learn and understand their meaning°

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL

ATTACHMENT

CLUTCH ENGAGED

REVERSE NEUTRAL

REVERSE SLOW

OIL PRESSURE i

CHOKE MOWER HEIGHT

FORWARD FAST

LIGHTS ON OVER TEMP

LIGHT

PARKING BRAKE UNLOCKED

LOCKED

HIGH

LOW PARKING BRAKE

MOWER LIFT

A-t-FACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

'12

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,

Throttle Control

Clutch/Brake Pedal

Choke Control

Height Adjustment

Knob

Ammeter

Ignition Switch

iht Switch

Attachment

Clutch Switch

_Ai LieffCer

Plunger

ttachment

ft Lever

,Motion Control

Lever

Approx, Speed:

Free Wheel

Con

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH - Turns the headlights on

and off. THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting

a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting

and stopping the engine.

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor_

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position, AMMETER - Indicates charging (+) or

discharging (-) of battery. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off,

Theoperation of any tractor can resultin foreignobjectsthrown into theeyes, whichcan resultin severeeye damage° Alwayswear safety

glassesor eye shields while operatingyour tractor or performingany adjustmentsor repairs. We recommenda widevision safetymask overspectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch, When engine

is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine. . Depress clutch/brake pedal into full

"BRAKE" position and hold,

• parkingPlace brake lever in "EN-

GAGED" position and release pres- sure from clutch/brake pedal° Pedal should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure.

Pushqn to Attachment Clutch

Choke .isengage" Switch Pull Out to Control "Engage"

Con1

Pedal

_/ '_,,He_ght J\ Parking Brake

"_[_---_Adjustment'---_."Engaged" Position

/ "_Knob ..... _,,-

Clutch/Brake Pedal Disengaged" Position

"Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

. Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch!brake pedal is de-

pressed. ENGINE -

° Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine

to "backfire". ° Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent

unauthorized use. 14

o Never use choke to stop engine. IMPORTANT: Leaving the ignition

switch in any position other than "OFF" will cause the battery to be discharged,

(dead)° NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when

opping tractor on grass areas,

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttler

o Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine°

o To engage choke control, pull knob

out. Slowly push knob in to disen- gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the motion control lever,

• Start tractor with motion control lever in neutral (N) position°

o Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position,

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

° Turn knob clockwise (f'_l) to raise

cutting height.

o Turn knob counterclockwise (_) to

lower cutting height.

The cutting height range is approxi- mately 1-1/2"to4". The heightsare

measuredfrom the ground to the blade tip withthe enginenot running. These heightsare approximateand may vary

depending upon soil conditions, height of grassandtypes of grassbeing

mowed. o Theaverage lawn should be cut to

approximately2q/2 inches during the coolseason and to over 3 inches

during hot months. For healthierand betterlooking lawns, mow often and

aftermoderate growth.

o Forbest cuttingperformance,grass

over 6 inches in heightshould be mowedtwice_ Make the first cut

relativelyhigh; the secondto desired height.

TO ADJUST GAUGE WHEELS

Gaugewheels are properly adjusted whenthey are slightlyoff the ground

when moweris at the desiredcutting

heightin operating position. Gauge

wheels then keepthe deck in proper

positionto helpprevent scalping in most

terrain conditions.

• Adjust gaugewheels with tractor on a flat levelsurface.

° Adjust mowerto desired cutting heighL o Lowermowerwith lift control, Remove

rear retainerspring and clevis pin

whichsecure each gauge wheel,

° Lower gaugewheels to ground° Raise

gaugewheels slightly to align holes in bracket and gauge wheel bar and

insertclevis pins_ Gaugewheels shouldbe slightlyoff the ground°

° Replaceretainer springs into clevis

pins.

Retainer S Clevis Pin

Gauge

Bar

Gau(

Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

, Select desired height of cut.

• Lower mower with attachment lift control.

• Start mower blades by engaging attachment clutch control.

. TO STOP MOWER BLADES - disen-

,_gage attachment clutch control°

CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector

shield in place.

Attachment Clutch

Switch Pull Out to

"Engage"

Push(In to "Disengage"

Attachemnt Lift

Lever High Position

°'_flector

TO OPERATE ON HILLS

,_CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope°

° Choose the slowest speed before

starting up or down hills.

. Avoid stopping or changing speed on

hills.

o If slowing is necessary, move throttle

control lever to slower position.

• if stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake,

• Move motion control lever to slowest setting,

IMPORTRANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de- pressed_ o To restart movement, slowly release

parking brake and clutch/brake pedal,

° Slowly move motin control lever to

slowest setting.

. Make all turns slowly.

'15

Shield

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheel- ing position. Free wheel control is

located at the rear drawbar of tractor°

o Raise attachment lift to highest

position with attachment lift control.

o Remove retainer spring from free-

wheel control rod.

o Push control rod in to disengage

transmission and reinsert retainer

spring into control rod hole now on back side of the bracket_

• Do not push or tow tractor at more than two (2) MPH.

o To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc_),

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL ° The engine in your tractor has been

shipped, from the factory, already filled with summer weight oilo

o Check engine oil with tractor on level

ground.

° Unthread and remove oil fill cap/

dipstick; wipe oil off° Reinsert the dipstick into the tube and rest oil fill

cap on the tube° Do not thread the cap

onto the tube° Remove and read oil level If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

° To change engine oil, see the Mainte-

nance section in this manual_

ADD GASOLINE

o Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline° Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting,

,_WARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage° Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system shoufd be

emptied before storage of 30 days or

Ionger_ Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

occur. _.CAUTION: Fill to bottom of gas tank

filler neck° Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine,

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

o Place motion control lever in neutral

(N) position.

° Move attachment clutch to "DISEN-

GAGED" position_ . Move throttle control to fast position o Pull choke control out for a cold

engine start attempL For a warm

engine start attempt the choke control

may not be neede&

NOTE: Before starting, read the warm and cold starting procedures below.

o Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 ° F and

above)

o When engine starts, slowly push

choke control in until the engine

begins to run smoothly, If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly o The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute

using the choke as described above°

COLD WEATHER STARTING (50 ° F and below)

o When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps

allowing the engine to accept small

changes in speed and load, until the

choke control is fully in_ If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP o Before driving the unit in cold weather,

the transmission should be warmed up as follows:

• Be sure the tractor is on level groun&

o Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

, The attachments can be used during

the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments

section of this manual

PURGE TRANSMISSION

ACAUTION: Never engage or disen- gage freewheel lever while the engine is

running°

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time, This procedure will remove any trapped air inside the transmission which may have developed

during shipping of your tractor_ IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

o Place tractor safely on level surface

with engine off and parking brake seL

• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine° After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch!

brake pedal°

o Move motion control lever to full

forward position and hold for five (5)

seconds_ Move lever to full reverse position and hold for five (5) seconds°

Repeat this procedure three (3) times°

NOTE: During this procedurethere will be no movementof drivewheels.The air

is being removedfrom hydraulicdrive system°

o Move motion control leverto neutral

(N)position.Shut- off engine and set

parking brake.

,, Engage transmission by placing

freewheel control in drivingposition (See "TOTRANSPORT"inthis section

of manual)°

= Sitting in the tractor seat, startengine.

After the engineis running,move throttlecontrolto half (!/2) speed.With motion control lever in neutral(N)

position, slowly disengageclutch/ brake pedal°

,, Slowly move motion control lever

forward, after thetractor moves approximatelyfive (5) feet, slowly

move motioncontrol leverto reverse position.After the tractor moves approximatelyfive (5) feet returnthe

motion control leverto the neutral(N) position°Repeat this procedure with

the motion control lever three (3) times.

o Your tractor is now purgedand now

ready for normal operation.

MOWING TIPS

o Tire chains cannot be used when the

mower housing is attached to tractor_

o Mower should be properly leveled for

best mowing performance, See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual

° The left hand side of mower should be

used for trimming.

,, Drive so that clippings are discharged

onto the area that has been cut_ Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting,

° When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

o If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clippings_ Make first cut relatively

high; the second to the desired height.

,, Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of

material. Regulate ground speed by selecting a tow enough gear to give the mower cutting performance as well

as the quality of cut desired°

° When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

MAINTENANCE SCHEDULE ............ '.......... '........

SE ,OE .................. DATES

€,,ck rakeoporat,oo..... V'V' " i I' '.......... ' .....CheckT,,ePressure,/ ,/......... iiiiiiii

Check Operator Presence and

m Interlock Systems

R Ch;ck f0rLoose Fasteners .... _ 6/'_, _ ....

C Sharpe'n'iReplace'MoWer Biades 6##'4 ...................

0 :Check Battery Level ........... _ ...........

R Clean Battery and Terminals _ 6_

Check Transaxle Cooling

Adjust Btade.Bett(s ) Tension ............................. _#'s

Adjust Motion Drive Belt(s) Tension I_s

•,',,',,4'

Check Engine Oil Levet _

.....c.hange Engine'0!! I........ '""' .............. " ' '_21i" i '.'"_'1"i" ...... 6#'#

E Clean Air Filter _=

N Clean Air Screen _2

insPec'i'Muffler/spark Arrester .... . .......... f

Reptace6ilkilter(if_quiPpe,_) " _._ .............

Ciean EngKne..C.ooling Fins " _4_= ..........

Replace Spark Plug _ 6#4

Replace Air"_iier Paper cartridge ..... 6#42

Replace Fuel Filler 6##

1 -Chaage more o{{en when operating under a heavy load or in high ambient lemperatures 2 - Service more often when operaling in dirty or dusty conditions 3 - If equipped wilh oil filler, change oil every 50 hours

4 -,Replace blades more ellen wher_ mowing in _,andy soil

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence, To

receive full value from the warranty, operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your

tracton All adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season. o Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and

help your engine run better and last longer°

BEFORE EACH USE

• Check engine oil level. ° Check brake operation.

° Check tire pressure_ o Check operator presence and

interlock systems for proper oDerationo

o Check for loose fasteners.

....... u .......... [ .........

5,- I! equipped with adjustable system 6 _ Not required if equipped with ma}ntenance*free batte_

7 - Tighlen front axle pivot bolt to 35 ft -Ibs maximum

Do net ovedighten

LUBRICATION CHART

O Tie Rod Ball Joints

@SF @ Spindle

Zerk Zerk

@Front Wheel Wheel

Bearing Bearing Zerk

Zerk

@Steerin(

Sector Gear

Teeth

OSpray Silicone Lubriant (Move Boots to

Lubricate)

@General Purpose Grease ®Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt

that wilt shorten the life of the self-lubricating bearings If you feel they must be lubricated, use onty a dry, powdered graphite type

19 lubricant sparingly.

; .............= , ........

®Engine

TRACTOR Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in

highest gear, then brake must be adjusted. (See 'qO ADJUST BRAKE" in the Service and Adjustments section of this manual)°

TIRES o Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICAT!ONS" section of this manual).

o Keep tires free of gasoline, oil, or

insect control chemicals which can harm rubber.

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage_ NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion_

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly° If your tractor does not function as described,

repair the problem immediately°

o The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position_

o When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine_

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

o The attachment clutch should never

operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

° Remove hex bolt, lock washer and flat

washer securing blade.

° Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly°

o Reassemble hex bolt, lock washer

and flat washer in exact order as shown°

= Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. Mandrel Assembly

Trailing Blade Center

Edge Hole

Fiat Washer,

Lock Washer

_---Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced.

Care should be taken to keep the blade

balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

° The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

o To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancero (When using a cone

balancer, follow the instructions supplied with balancero)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not. ° Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground_

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8" Bolt or Pir

Center Hole

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