Craftsman 917273100 Owner’s Manual

Owner's Manual

ICRRFTSMRN°I

22.0 HP ELECTRIC START

50" MOWER AUTOMATIC

GARDEN TRACTOR

Model No

917.2731 O0

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

_ his product has a low emission engine which operates

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines, Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am o5 pro, Mon- Sat

Warranty...............................................2

SafetyRules.........................................2

ProductSpecifications..........................5

Assembly..............................................7

Operation............................................12

MaintenanceSchedule......................19

Maintenance.......................................19

ServiceandAdjustments....................23

Storage...............................................31

Troubleshooting.................................32

RepairParts........................................36

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo(2)yearsfromthedateofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingtotheinstructionsintheowner's manual,Searswillrepairorreplace,freeofcharge,anypadsfoundtobedefectivein materialorworkmanship.Warrantyserviceisavailablefreeofchargebytakingyour CraftsmanridingequipmenttoyournearestSearsServiceCenter.In-homewarranty

serviceisavailablebutatripchargewillapply.Thiswarrantyappliesonlywhilethis productisintheUnitedStates.

ThisWarrantydoesnotcover:

• Expendableitemswhichbecomewornduringnormaluse,suchasblades,spark plugs,aircleaners,beltsandoilfilters.

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails, thorns,stumps,orglass.

• Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto,damage causedbytowingobjectsbeyondthecapabilityoftheridingequipment,impacting objectsthatbendtheframeorcrankshaft,oroverspeedingtheengine.

• Repairsnecessarybecauseofoperatornegligence,includingbutnotlimitedto, electricalandmechanicaldamagecausedbyimproperstorage,failuretousethe propergradeandamountofengineoil,failuretokeepthedeckclearofflammable debris,orthefailureto maintaintheequipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only arlow responsible adults, who are familiar with the instructions, to

operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or

drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60 years and above, are involved in e large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate

the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution, If you cannot back up the slope or if you feel

uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If

tLres lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult,

• Be alert and turn machine off if chil-

dren enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• if machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do notturn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

ALookforthis symbol to point out

important safety precautions. It means

CAUTIONN! BECOMEAWARE!!! YOUR SAFETY IS INVOLVED.

_,CAUTION: In order to prevent acciden- tal starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug.

ACAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

ACAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with thc ground and cause you to lose control of your tractor.

AWARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OILCAPACITY: W/FILTER: 4.2PINTS

W/O FILTER: 3.7PINTS

3PARK PLUG: CHAMPION GAP: .030") RC12YC

GROUND FORWARD: 5.8 SPEED(MPH): REVERSE: 2.1

TIRE FRONT: !4 PSI

PRESSURE: REAR: 10 PSi

CHARGING 15AMPS @3600RPM SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE:U 1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible depend-

ability and performance.

Should you experience any problem you

cannot easily remedy, please contact your nearest Sears Authorized Service

Center. We have competent, welFtrained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assembre

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Maintenance Agreement is

available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules,

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a.spark arrester meeting applicable local or state laws (if any). If a spark

arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized

Service Center/Department (See

REPAIR PARTS section of this manual).

(1) Washer @

17/32 x 1-3/16 x 12 Gauge

(1) Knob

Steering Wheel

Steering Sleeve

Steering Wheel Insert

Steering Sleeve

Extension

Seat

(1) Shoulder

Bolt 5/16-18

Mower

(3) Retainer Springs (double loop)

Gauge Wheels

(2) Shoulder

Bolts 2) Wheels

(4) Retainer Springs (single loop)

(2) Washers 3/8 x 7/8 x 14 Gauge

Q(2) Center-

lock Nuts

Video Cassette

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve extension into bottom of steering

wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

• Secure steering wheel to steering

shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid,

--,.r-_ Steering

I "_ Wheel Insert

r-"exB°'t

_------Lock Washer

Steering o:_:_. Large Flat Wheel

Steering Sleeve _Tabs

Extension

Steering Shaft _ _!_ "

_Adapter

Washer

SteeringWheel

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"

in Maintenance section of this manual

for charging instructions).

Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and fiat washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is re&ched which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Shoulder Seat

_ _ FlatWasher

Adjustment

Knob

NOTE:Youmaynowrollordriveyour tractorofftheskid.Followtheappropriate

instructionbelowto removethetractor fromtheskid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location

and function of controls) _WARNING: Before starting read,

understand and follow all nstructions n the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is

clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel

tank with gasoline.

•Prace freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral

(N) position.

• Press liftlever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

• Slide mower under tractor with discharge guard to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves. Install belt into electric clutch pulley

groove.

• Install one front link in top hore of the L.H. front mower bracket and L.H. front

suspension bracket. Retain with two single loop retainer springs as shown.

• Install second front link in R.H. front suspension bracket only and retain

with single loop retainer spring as shown.

• Slide right side of mower back and

install link in top hole of R.H. front mower bracket. Retain with single

loop retainer spring as shown.

• Turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment lift control,

• Place the suspension arms on inward pointing deck pins. If necessary, rock

and raise front of mower to align deck pins with the holes in suspension arms. Retain with double loop retainer springs with loops down as shown.

• Connect anti-sway bar to chassis

bracket under left footrest and retain with double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspen-

sion.

• Raise deck to highest position.

• Assemble gauge wheels as shown using long shoulder bolts, 3/8 wash- ers, and 3/8-16 center Iocknuts.

Tighten securely.

• Adjust gauge wheels before operating mower as shown in the Operation

section of this manual

Front Suspention Brackets

Chassis

Bracket

Retainer S

Bolt Shoulder ge_

LH. Gau

Ga ;

Wheel

3/8 Washer

Use Pliers for

Retainer Springs

3!8-16 Center

Locknut

Anti-Sway Bar

"" Loop Down

Double Loop Retainer Spring(Inward pointing deck pins) Arm

Idler Pulley

Dischan

Guard

Suspension

Front Links

Retainer Springs

Bracket

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION

OF ALL BELTS See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual• Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is properly adjusted• See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

_CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

,/ All assembly instructions have been

completed. ,/No remaining loose parts in cation. #" Battery is properly prepared and

charged. (Minimum t hour at 6

amps). ,,/Seat is adjusted comfortably and

tightened securely. ,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). ,/" Be sure mower deck is properly

leveled side-lo-side/front-to-rear for

best cutting results. (Tires must be

properly inflated for leveling). ,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers. # Check wiring. See that aU connections

are still secure and wires are properly

clamped. ,/Before driving tractor, be sure free-

wheel control is in drive position. WHILE LEARNING HOW TO USE YOUR

TRACTOR, PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. V" Fuel tank is filled with fresh, clean,

regular unleaded gasoline. ,/Become familiar with all controls - their

location and function. Operate them

before you start the engine. ,/Be sure brake system is in safe

operating condition. ,/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the

Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP "_

WARNING

LIGHT

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

LOCKED

MOWER LIFT

_r_R N H L (®)_1

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKINGBRAKE

CLUTCH ENGAGED

IGNtTION CLUTCH DISENGAGED

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULSS SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments, Save this manual for future reference.

Ammeter

ThrottleControl\ ,," ,"

_%1 litI It

Ignition Switch

ht Switch

Attachment Clutch

Switch

Lever

Plunger

Clutch/Brake _" " , Pedal _ r ,

"Attachment

Lift Lever

Brake Lever

Adjustment 3ontrol

Knob Lever

Free Wheel

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH - Turns the headlights on and off. THROTTLE CONTROL - Used to control

engine speed.

CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

IGNITION SWITCH - Used for starting and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. AMMETER -tndicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly

towing the tractor with the engine off.

Theoperationofanytractorcanresultinforeignobjectsthrownintoth, eyes,whichcanresultinsevereeyedamage.Alwayswearsafety

glassesoreyeshieldswhileoperatingyourtractororperformingany adjustmentsorrepairs,Werecommenda wide vision safety mask ove_

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch, When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure.

Choke "Disengage" Switch Pull Out to

Throttle

Control_

Clutch/ Brake

Pedal _er _._

/ Adjustment \"Engaged" Position

/ Knob ,,\ ,,

Clutch/Brake Pedal Disengaged Position "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral

(N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

Push-In to Attachment Clutch

/ _" Parking Brake

• Never use choke to stop engine. IMPORTANT: Leaving the ignition

switch in any position other than "OF will cause the battery to be discharg_

(dead). NOTE: Under certain conditions whe

tractor is standing idle with the engim running, hot engine exhaust gases m

cause "browning" of grass, To elimin_ this possibility, always stop engine wl

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, befc

leaving the operator's position; to eml grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery chargin rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to ',

a warm engine.

• To engage choke control, pull knol out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movemeL,

controlled by the motion control lever

• Start tractor with motion control lew in neutral (N) position.

• Release parking brake and clutch/ brake pedal.

• Slowly move motion control lever tc desired position.

TO ADJUST MOWER cu'n'ING HEIGHT

The cutting height is controlled by turning the height adjustment knob ir

desired direction,

• Turn knob clockwise (F_) to raise cutting height.

• Turn knob counterclockwise (P-_ lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4". The heights are measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height,

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height.

• Lower mower with lift control. Remove

rear retainer spring and clevis pin which secure each gauge wheel.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pins. Gauge wheels should be slightly off the ground.

• Replace retainer springs into clevis pins.

Retainer

Sprin Clevis Pin

Gauge

Bar

Wheel Brackl

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine,

• Select desired height of out.

• Lower mower with attachment lift

control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place. Attachment Clutch Attachemnt Lift

Switch Purl Out to Lever High "Engage" Position

_, _, _r'- Position

I .

Push:In to _ _,_-- "Disengage" o ,

: Deflector

Shield

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move motion control lever to slowest setting.

IMPORTRANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motin control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheel-

ing position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment liftto highest position with attachment lift control.

• Remove retainer spring from free- wheel control rod.

• Push control rod in to disengage transmission and reinsert retainer

spring into control rod hole now on back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transpoding your tractor on a truck or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER

ATrACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. _WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use engine or carburetor cleaner products in

the fuel tank or permanent damage may

Occur.

i_IleCAUTION: Fillto bottom of gas tank

r neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• :stt on seat in operating pos_t_on,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle controt to fast position

• Pull choke control out for a cold

engine startattempt. For a warm engine start attempt the choke control

may not be needed. NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly, If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small

changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly. This may require an engine

warm.up period from several seconds to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WAR

• Before driving the unit in cold we_ the transmission should be warm

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking bre

and let the clutch/brake slowly return to operating positic

• Allow one minute for transmissio warm up. This can be done durir

the engine warm up period.

• The attachments can be used dur the engine warm-up period after tl

transmission has been warmed ul

and may require the choke contro

pulled out slightly. NOTE; If at a high altitude (above 3C feet) or in cold temperatures (below F) the carburetor fuel mixture may n, to be adjusted for best engine perfol

mance. See "TO ADJUST CARBURI TOR" in the Service and Adjustment

section of this manual.

PURGE TRANSMISSION

_I, CAUTION: Never engage or dis_ gage freewheel lever willie the engi

running.

To ensure proper operation and per

mance, it is recommended that the transmission be purged before ope=

tractor for the first time. This procedu will remove any trapped air inside tt transmission which may have devel during shipping of your tractor.

IMPORTANT: Should your transmis_ require removal for service or replac

ment, it should be purged after reins

tion before operating the tractor.

• Place tractor safely on level surfac with engine off and parking brake

• Disengage transmission by plecin freewheel control in freewheeling

position (See "TO TRANSPORT" i

this section of manual).

• Sitting in the tractor seat, start eng After the engine is running, move

throttle control to slow position, Wi

motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full forward position and hold for five

seconds. Move lever to full revers, position and hold for five (5) seco=

17 Repeat this procedure three (3) tir

NOTE:During this procedure there will

be no movement of drive wheels. The air is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position, Shut- off engine and set

parking brake.

• Engage transmission by placing freewheel control in driving position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

f_"

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE ERVICE DATE

Check {]rake Operation _1_ If Check Tire Pressure _ I_

Check Operator Presence and

T Interlock Systems R Check for LOOSe Fasteners _ _1_7 V'

A Sharpen/Replace Mower Blades : 11_4

T Lubrication Chart ! I_ I_

0 Check Battery Level I_

R Ctean Battery and Terminals !_ I_

Check Transaxle Cooling

Adiust BLade Belt(s) Tension V*5 Adjust Motion Ddve Belt(s) Tension V_s

Check Engine Oil Lever V _ Change Engine Oil II1_12_

E Clean Air Filter V'2

N Clean Air Screen 1_2

G Inspecl Muffler/Spark Arrester If

i_ Replace (ff equipped) V_ ;

E Clean Engine Cooling Fins V'2

1. Chang@ more often when operating under a heavy load or in high ambient temperatures 5. If equipped with adjustable system 2 Servlcemofeoffenwhenopetatmgi_dittyordustyconditions 6 Notr*Jqubredllequ_ppe_w_mal.tenancef_eebafte_

3-1_equippedwi_hoilfilter changAoilgveryS0ho_fs 7 Tighten ftont axle pivo_ bOlt to 35 n .lb_ maximum 4 Replace blades mote o_en whe_ mew_ng in r*andy soil Do not over tighten

GENERAL RECOMMENDATIONS The warranty on this tractor does not

Oil Filler

Replace Spark Plug _ ReplaCe Air Figer Paper Carlndge 1_2 Replace Fuel Filter V'

LUBRICATION CHART

_) Tie Rod BallJoints

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty,

Zerk Zerk

operator must maintain tractor as

instructed in this manual,

Some adjustments will need to be made periodically to properly maintain your

tractor.

_Front Wheel

Bearing

Zerk

Bearing Zerk

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

Gear

Teeth

• Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and

help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

OSpray Silicone Lubriant (Move Boots to

Lubricate)

®General Purpose Grease _Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

lubricant sparingly.

ngine

TRACTOR Always observe safety rules when

performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual). TIRES

• Maintain proper a=rpressure in all tires (See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as

shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated. MandrelAssembly Trailing Blade Center

Hole

Flat Washer,

Lock

3._--Hex Bolt (Grade)'

*AGrade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground. If blade is balanced, it should remain

in a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is balanced.

5/8" BO_e

Center Hole

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