Craftsman 917273080 Owner’s Manual

Owner's Manual

£RI:IFTSMAN+

22.0 HP ELECTRIC START

46" MOWER

AUTOMATIC

GARDEN TRACTOR

Model No.

917.273080

EZ3

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

differently from previously built engines. Before you start the

This product has a low emission engine which operates engine, read and understand this Owner's Manual,

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, I160179

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mon- Sat

Warranty...............................................2

SafetyRules.........................................3

ProductSpecifications..........................5

Assembly..............................................8

Operation............................................13

MaintenanceSchedule......................20

Maintenance.......................................20

ServiceandAdjustments....................24

Storage...............................................32

Troubleshooting.................................33

RepairParts........................................38

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo(2)yearsfromthedateofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingtotheinstructionsintheowner's manual,Searswillrepairorreplace,freeofcharge,anypartsfoundtobedefectivein

materialorworkmanship.Warrantyserviceisavailablefreeofchargebytakingyour CraftsmanridingequipmenttoyournearestSearsServiceCenter.In-homewarranty serviceisavailablebutatripchargewillapply.Thiswarrantyappliesonlywhilethis

productisintheUnitedStates.

ThisWarrantydoesnotcover:

• Expendableitemswhichbecomewornduringnormaluse,suchasblades,spark plugs,aircleaners,beltsandoilfilters.

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchasnails,

thorns,stumps,orglass.

• Repairsnecessarybecauseofoperatorabuse,includingbutnotlimitedto,damage

causedbytowingobjectsbeyondthecapabilityoftheridingequipment,impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT; This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of dding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury,

SLOPE OPERATION

Slopes are a major factor related to loss-

of-control and tipover accidents, which

can result in severe injury or death. All slopes require extra caution. If you

cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide ob- stacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine,

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope, if tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Donotusegrasscatsheronsteep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children, Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously iniured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other

objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to ¢ool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices. Check their proper operation regulerl

• Keep machine free of grass, leaves, other debris build-up. Clean oil or fu_

spillage. Allow machine to cool befor storing.

• Stop and inspect the equipment if yo_ strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subje to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequent check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, an

use extra caution when serVicing

them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carr,j passengers or children

even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if chil- dren enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rooks, tre

limbs, at(:.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Taft grass can hide obstacles,

• Use slow speed. Choose a low gear so that yOUwill not have to stop or sl_

while on the slope.

• Avoid starting or stopping on a slope tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do notturn on slopes unless neceso sary, and then, turn slowly and gradL

ally downhill, if possible.

_l, Look for this symbol to point out impor-

tant safety precautions. It means CAU- TION!!! BECOME AWAREH! YOUR

SAFETY IS INVOLVED. _CAUTION: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs always dis- connect spark plug wire and place wire where it cannot contact spark plug.

_I, CAUTION= Do not coast down a hill in

neutral, you may lose control of the tractor.

_CAUTION: Tow only the attachments

that are recommendedby and comply with specifications of the manufacturer ofyour

tractor.Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, whil_

on a slope, is dangerous. Tires can lose traction with the ground and cause you to

lose controlof your tractor. ,_=WARNING: The enqine exhaust from

this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OJLCAPACITY: w/FILTER: 4.2PINTS

W/O FILTER: 3.7PINT,<

SPARK PLUG: CHAMPION

GAP: .030") RC12YC

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING f5AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. it has been

designed, engineered and manufactured to give you the best possible depend- ability and performance.

Should you experience any problem you cannot easily remedy, please contact

your nearest authorized service center. We have competent, well-trained

technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" end "Storage" sections of this

owner's manual.

A__WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless

the engine's exhaust system is equipped with a spark arrester meeting applicable

local or state laws (ifany). If a spark arrester is used, it should be maintained

in effective working order by the opera-

tor.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS

section of this manual).

Steering Wheel

Steering

Wheel Insert

17/32 x 1-3/16 x 12 Gauge (1) Shoulder

t_(1) Knob Bolt 5/16-18

(4) Retainer Springs (single loop)

" _? - Steering Sleeve

(1) Washer

Steering Sleeve

Extension

Seat

Mower

(3) Retainer Springs (double loop)

Video Cassette

Slope Sheet

Keys

(2)Keys

Your new tractor has been assembled at the factory with exception of those pads lefl unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette bef

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are _isted below. (1) 9/16"wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

Steering _ Washer

Wheel-._.._ _ -,

Steering Sleeve _--_._._Tab s

Extension

SteeringShaft !

._Steedng

" " . " Wheel Ins*

Hex Bolt

_-_-----Lock Washer

_'_--_ Large FI

.= SteeringWhe

_Adapter

i .= .

wheel).

TO REMOVE TRACTOR FROM

CARTON

Steering_ '

Sleeve _.4'_ % = ' ,_ ' 'i

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four comers of shipping carton, and

lay panels flat.

• Remove mower and packing materi- als.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATrACH STEERING WHEEL

• Remove hex bolt, lock washer and

large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the

steering shaft,

• Align tabs and press steering sleeve

• Snap steering wheel insert into cenl of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT; Check for and remove B staples in skid that may puncture tires

where tractor is to roll off skid,

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps, (See "BATTERY

in Maintenance section of this mar_ for charging instructions).

extension into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide

Label

onto steering wheel adapter.

• Secure steering wheel to steering

shaft with hex bolt, lock washer and large flat washer previously removed.

Tighten securely.

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan Bolt

Flat Washer

Adjustment Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheel-

ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID (See Operation section for location

and function of controls)

WARNING= Before starting, read,

understand and follow all instructions in the Operation section of this manual Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in neutral position,

• Turn ignition key to "OFF" position, Continue with the instructions that follow.

IMPORTANT: For shipping purposes, the

mulcher plate was preattached to your mower. The mulcher plate must only be

used with the mulching blades that came packed separately in the carton.

Your mower came factory equipped with high performance blades, which are the

best blades for bagging and discharging. To use your mower with the high

performance blades the mulcher plate must be removed from the mower.

TO SET UP YOUR MOWER FOR MULCHING

• Turn the mower over to allow access to blades.

• Remove hex bolt, lock washer and flat washer and remove high performance blades. Store in safe place.

• Install mulcher blades with trailing

edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown,

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

• Install mulcher plate if previously removed. Mandrel

Trailing Edge Up Center /

Blade Hole ,_i-,

Hex Bolt _,. _"? _

(Grade 8)* _._Leck:_ "-_ i, Star

, Washer •-

•AGRADE8 HEATTREATEDBOLTCANBE IDENTIFIEDBYSIX LINESON THE BOLT

HEAD.

TO INSTALL MULCHER PLATE NOTE: If you installed the mulching

blades you will need to install the

mulcher plate.

• Raise and hold deflector shield ir_

upright position.

Assembly

• Place front of mulcher plate over fret of mower deck opening and slide inl

place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of

mower deck.

& CAUTION: Do not remove dischargq guard from mower. Raise and hold gu_

when attaching mulcher plate and allc

it to rest on plate while in operation.

Deflector Shield _ Mulcher

TO CONVERT TO SAGGING OR

DISCHARGING

NOTE: The mulcher b_ades will discha,

and bag grass, but for best bagging an

discharging install the high performanc blades.

• Remove mulcher plate and mulcher blades and install high performance

blades, (see BLADE REMOVAL inth MAINTENANCE section of this mare

• Store mulcher blades and mulcher I: in a safe p_ace. Your mower is now

ready for discharging or installation, optional grass catcher accessory.

INSTALL MOWER AND DRIVE

BELT

Be sure tractor is on level surface a mower suspension arms are raised w

attachment lift control. Engage parki brake.

• Cut and remove ties securing al

IMPORTANT: Check belt for proper routing in atl mower pulley grooves.

Insta_l belt into electric clutch pulley groove.

Latch

i Hooks

sway bar and belts. Swir_ antl-s_ bar to left side of mower deck.

Slide mower under tractor with ( charge guard to right side of tract(

• Install one front link in top hole of the R.H. front mower bracket and R.H.

front suspension bracket. Retain with two single loop retainer springs as

shown•

• Install second front link in L.H. front

suspension bracket only and retain with single loop retainer spring as

shown•

• Turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment lift control•

• Place the L.H. suspension arm on inward pointing deck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension

arm. Retain with double loop retainer spring with loops down as shown•

• Slide left side of mower back and

install the unattached front link in top

hole of the L.H. front mower bracket.

Retain with single loop retainer spring

as shown.

• PJace the R.H. suspension arm on

inward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring•

• Turn height adjustment knob clock- wise to remove slack from mower

suspension•

• Raise mower to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the

Operation section of this manual)•

CHECK TIRE PRESSURE

The tires on your tractor were overin- flated at the factory for shipping pur- poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled• See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual•

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual

Verify that the belts are routed correctly•

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

Shoulder Bolt

Gauge j.

Wheelf '

3/8

3/8-16 Center Locknut

Use Pliersfor

Retainer Spdngs

.if

Down

Chassis

Bracket

Double Loop Retaier

Spring (Inward pointing deck pins)

Bar

Pulley

Suspension _, Arms /': • _

Front Mower Electric Bracket ,, _Clutch !li

•inks

= _' ,/ ;

Discharge Guard

, 61

v"CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURE THATYOU RECEIVETHE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING CHECKLIST:

,/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. ./Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

,/' All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: J" Engine oil is at proper level.

,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,I Be sure brake system is in safe

operating condition.

,/" It is important to purge the transmis-

sion before operating your tractor for

the first time, Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product,

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP 1_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

r_'l R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED

WARNING

ATTACHMENT

LIGHT

LOCKED

®3[

PARKING BRAKE

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ammeter IgnitionSwitch

ThrottleControl\ ," ,'"

S ist

Clutch/ I _'_. r:,*

BrakeP-e.dal '! I X_L ,

Height Adjustment

Knob

Free Wheel

Attachment Clutch Switch

Lever Plunger

, , 'Attachment

• t

• , LiftLever

Brake Lever

Our tractors conformto the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH - Turns the headlights on and off.

THROTTLE CONTROL - U_ed to control engine speed.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine. CHOKE CONTROL - Used when starling

a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starling

and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position. AMMETER - Indicates charging (+) or discharging (-) of battery.

PARKING BRAKE LEVER - Locks clutch/brake pedal into the brake

position. MOTION CONTROL LEVER - Selects the

speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

Theoperation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch, When engine

is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine,

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN-

GAGED" position and release pres- sure from clutch/brake pedal, Pedal

should remain in "BRAKE" position.

Make sure parking brake will hold tractor secure.

Choke "Disengage" SwitchPull Outto

Control

Throttle

Clutch/

Brake Pedal Motion

// "_" Parking Brake

/ Adjustment \' Engaged"Position / Knob ,,\ ,

Clutch/Brake Pedal Disengaged' Position "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch switch to "DtSENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion controt lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to

idle before stopping may cause engine

to "backfire".

•Tum ignition key to "OFF" position and remove key. Always remove key

when leaving tractor to prevent

unauthodzed use.

Push-In to Attachment Clutch

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

wilt cause the battery to be discharged, (dead).

NOTE: Under cedain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/ brake pedal,

• Slowly move motion control lever to

desired position,

TO ADJUST MOWER CU'I-rlNG

HEIGHT The cutting height is controlled by

turning the height adjustment knob in desired direction.

• Turn knob clockwise (F_() to raise

cutting height.

• Turn knob counterclockwise ( i_ ) to

lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8 16 _ '%_ _' _. Locknut, _"_'=_" ,'; :

Gauge _ '* _

'1 i;iil, :!_ -

Wheel ._ ,>. i - Mounting \_ji' '"

Bracket _i "_--_ ,' Shoulder

3/8 WasherjJ _ _;71 Bolt

Gauge Wheel"I_'_- • •//

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine,

• Select desired height of CUt.

• Lower mower with attachment tift control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

_,CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge _uard in place.

ttachment Clutch

Switch Pu! Out to i AttachernntLift

En,-,a,-,e,_ , _ _ Lever H gh

u u "___ ,_1 _i Position

_' "i" \_Low

, , '?_=_, Position

Push-In to

"Disengaged" , :, _" _"r'JDischarge-Guard

TO OPERATE ON HILI-S

CAUTION: Do notdriveup ordown

hillswithslopesgreaterthan 15° and do notdriveacrossany slope,

• Choose the slowestspeed before

startingup or down hills.

• Avoid stoppingorchangingspeed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to slowest

setting.

IMPORTRANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motin control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheel-

ing position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Remove retainer spring from free-

wheel control rod.

• Push control rod in to disengage

transmission and reinsert retainer spring into control rod hole now on

16 back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage

when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropdate means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER ATrACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

ofyour tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do notthread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• FiJIfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do

not mix oil with gasoline. Purchase fuel in quantities that can be used

within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. _WARNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use

engine or carburetor cleaner products in

the fuel tank or permanent damage may

occur.

_I,CA_'FION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. [3o not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50" F and above)

• When engine starts, slowly push

choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. if the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50° F and

below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground,

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running,

To ensure proper operation and perfor- mance, it is recommended that the

transmission be purged before operating tractor for the first time, This procedure will remove any trapped air inside the

transmission which may have developed during shipping of your tractor, IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively

high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired,

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used,

[

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest

engine (blade) speed as this will

provide the best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the early afternoon. At this time the grass

has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting

and graining of the lawn.

Max 1/3"

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Check Brake Operation Check Tire Pressure

Check Operator Presence and

T Interlock Systems

Check for Loose Fasteners

A Sharpen/Replace Mower Blades

T Lubrication Cha_l 0 Check Battery Level

a Clean Battery and Terminals

Check Transaxle COOling Adjust Blade Belt(s) Tension

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level Change Engine Oi_

E Clean Air Fi_ter a Clean Air Screen

G Inspect Muffler/Spark Arrester

Replace eli Filter (If equipped)

N Clean Engine Cooling Fins

Replace Spark Plug Replace Air Filter Paper Cartridge

Replace Fuel Filter

1. Chinge more often when opor_bng und,=t a heavy load or in high ambient temperatures 5. if equipped with ad}ustable system 2 Ser,'ice more ohen when operating in dirt/or dust/conditions 6 - Net _equlfed i_ equipl=ed wbbl maintenance.free batlep /

3 ff equ,pped with oil f_ter, change o_1every 50 hours. 7 - Tighten front a.xle pivot bo_ to 35 ff .Ibs. maximum

4. Replace blades more o;_en when mowing in sandy soil Do not overt_ghten

GENERAL RECOMMENDATIONS The warranty on this tractor does not

v' v', v"

v', v' v' v', i/ v" vs

v',

v' v'

v" v'

LUBRICATION CHART

Tie RodBallJoints

SERVICE DATES

cover items that have been subjected to operator abuse or negligence. To

receive full value from the warranty,

Zerk Zerk

operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to propedy maintain your

tractor.

Bearing

Zerk

Beanng Ze_

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each

season.

Sector

Gear

Teeth

_Engine

• Once a year you should replace the spark plug, clean or replace air filter,

and check btades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level,

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation,

• Check for loose fasteners,

(DSpray Silicone Lubdant (Move Boots to

Lubricate)

(_General Purpose Grease _Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubdcants will attract dust and dirt that will shorten the life of the self-lubdcating

bearings. If you feel they must be lubdcated, use only a dry, powdered graphite type

20 lubricant spadnglv.

+ 44 hidden pages

Craftsman 917273080 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual