Craftsman 917273061 Owner’s Manual

Owner's Manual

£RI:IFTZMAN

20.0HP ELECTRIC START

50" MOWER

AUTOMATIC

GARDEN TRACTOR

Model No.

917.273061

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty...............................................2

SafetyRules..........................................2

ProductSpecifications..........................5

Assembly...............................................8

Operation............................................12

MaintenanceSchedule......................19

Maintenance.......................................19

ServiceandAdjustments....................23

Storage...............................................31

Troubleshooting.................................32

RepairParts........................................36

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo (2)yearsfromthedateofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto the instructionsinthe owner's manual,Searswillrepairor replace,free of charge,anypartsfoundto be defectivein

materialor workmanship.

ThisWarrantydoesnotcover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate the machine. ,

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade. 2

Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area. Never carry passengers.

Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the

guard in place. Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while un- der the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un- loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if

children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching

blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

storing.

Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

Never make adjustments or repairs

with the engine running. Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children enter the area.

Look for this symbol to point out impor-

tant safety precautions. It means

CAUTION!!! BECOME AWARErlf YOUR SAFETY IS INVOLVED.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Do not turn on slopes unless neces- sary, and then, turn slowly and

gradually downhill, if possible.

WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer, birth defects, or other reproductive harm.

At_CAUTION: In order to prevent acciden- tal starting when setting up, transporting,

adjusting or making repairs always dis- connect spark plug wire and place wire

where it cannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED ANDTYPE: REGULAR

OIL-I-YPE SAE 10W-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30

(below 32°F)

OILCAPACITY: W/FILTER: 4.2PINTS

W/O FILTER:3.TPINTS

SPARK PLUG: Champion RC12YC

GAP: .030")

VALVE NON-ADJUSTABLE

CLEARANCE:

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSi

REAR: t0PSI

CHARGING 15 AMPS@ 3600RPM = _YSTEM:

BA'I-FERY: AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

BLADE BOLT 27--35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabil-

ity and performance. Should you experience any problem you cannot easily remedy, please contact

your nearest Sears Authorized Service Center. We have competent, well-trained

technicians and the proper tools to

service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is

available on thisproduct. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_0_WARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester

is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears Authorized

Service Center/Department (See REPAIR PARTS section of this manual).

Parts Bag contents shown full size

(1)ShoulderBolt 5/16-18

_ Washer

17/32 x 1-3/16 x 12 Gauge

(1)Knob

(4) Retainer Springs (single loop)

(3) Retainer Springs (double loop)

Parts packed separately in carton Parts Bag contents not shown full size

(2) Washers L._

2) Shoulder 3/8 x 7/8 x 14 Gauge

Bolts (2) Center-

lock Nuts

Seat

_ Steering

%- Video

Insert

I--4 'Cassette

Manual

Steering

Wheel

I J I

I I

Parts Bag

( Wheel

(2) Front Link Assemblies

Steering Sleeve

Slope Sheet

(2) Keys

Steering Sleeve

Extension

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

_1 .J"'_ Steering

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) -13re pressure gauge (1) Phillips screwdriver

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM

Steering _ w_rg.eFlat

Wheel_j_ asner

Steering -_ ,

Sleeve _=:==,--Tabs

Extension I

Steering Shaft _ ....

Sleeve

_.-_" Wheel Insert

_---- Hex Bolt _Lock Washer

_jSteering Wheel

_Adapter

CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton,

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or boxes and remove.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

BEFORE ROLLING TRACTOR OFF

SKID

A'I'FACH STEERING WHEEL

• Remove hex bolt, lock washer and large fiat washer from steering shaft.

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve extension into bottom of steering

wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

HOWTOSET UPYOURTRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"

in Maintenance section of this manual

for charging instructions).

J .. Label

INSTALL SEAT

Adjust seat before tightening adjustment knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Bolt

Flat Washer

Adjustment

Knob

TO DRIVE TRACTOR OFF SKID

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has

started, move throttle control to idle position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

CHECKTIREPRESSURE

The tires on your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control (see Know Your Tractor in Operation section). Engage

parking brake.

• Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with

discharge guard to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

Install belt into electric clutch pulley groove.

• Install one front link in top hole of the

left hand front mower bracket and left hand front suspension bracket. Retain

with two single loop retainer springs as shown.

• Install second front link in right hand front suspension bracket and retain

with single loop retainer spring as shown.

• Slide right side of mower back and install link in top hole of right hand front mower bracket. Retain with

single loop retainer spring as shown.

• Turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the suspension arms on outward pointing deck pins. If neces-

sary, rock and raise front of mower to align deck pins with the holes in suspension arms, Retain with double

loop retainer springs with loops down

as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clock-

wise to remove slack from mower

suspension.

• Raise deck to highest position.

• Assemble gauge wheels as shown using long shoulder bolts, 3/8 wash-

ers, and 3/8-16 center Iocknuts. Tighten securely.

• Adjust gauge wheels before operating

mower as shown in the Operation section of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See 'q'O LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

Double Loop Bracket Arms Retainer S "

Left Hand Gauge

Wheel Bar,

Shoulder Bolt

Gauge

Wheel

3/8 Washer

Use Pliers For

Retainer Springs

Double Loop

Retainer Spring (Inward Front

pointing deck pins) Links

Chassis Suspension

3/8-16

Center

Locknut

Anti-Sway

Bar

Idler Pulley

Suspension Brackets

Single Loop Retainer Springs

Discharge

_CHECKUST

Before you operate and enjoy your new

tractor, we wish to assure that you re-

ceive the best performance and satisfac-

tion from this quality product.

Please review the following checklist:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 arnps).

,/Seat is adjusted comfortably and

tightened securely.

/" All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following

important items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,! Be sure brake system is in safe

operating condition.

,/It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG,NEONENG,NEOFFO,'PRESSURE",GHTSONO%_MP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCHENGAGED

A'I-rACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Modelsonly)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference,

Ammeter

Throttle Control,

Clutch/Brake Pedal

Choke Control

Height

Adjustment Motion Control

Knob Lever

Ignition Switch

Attachment Clutch

Switch

Plunger

Attachment Lift Lever

Ig Brake Lever

Free Wheel

Our tractors conform to the safety standards of the American National Standards

Institute.

AI-rACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or other attachments mounted to your

tractor.

LIGHT SWITCH - Turns the headlights on

and off. THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine,

CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height, IGNITION SWITCH - Used for starting

and stopping the engine,

ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to

release attachment lift lever when changing its position.

AMMETER - Indicates charging (+) or

discharging (-) of battery. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake

position, MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

Theoperation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOWTO USEYOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator

presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres- sure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure.

Choke Switch Pull Out to

Throttle

Clutc/h/Brake Pedal "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full BRAKE" position.

• Move motin control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to

idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

Push-In to Attachment Clutch

"Engage"

Brake

aged" Position

"Disengaged" Position

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when _kopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle,

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction,

• Turn knob clockwise (FN) to raise

14 cutting height.

• Turn knob counterclockwise (_) to

lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4". The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height.

• Lower mower with lift control. Remove

rear retainer spring and clevis pin which secure each gauge wheel.

• Lower gauge wheels to ground. Raise

gauge wheels slightly to align holes in bracket and gauge wheel bar and

insert clevis pins. Gauge wheels should be slightly off the ground.

• Replace retainer springs into clevis pins.

Retrainer Clevis Pin Spring_ _ L_

Gauge _._/_._

Wh?els _

Gauge / _ Wheel Bracket

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

_IbCAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move motion control lever to slowest

setting.

IMPORTRANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motin control lever to slowest setting.

• Make all turns slowly.

Attachment Clutch

Switch Pull Out to Lift

Push-_n to

"Disengaged" Guard

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by

placing freewheel control in freewheeF ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Remove retainer spring from free- wheel control rod.

• Push control rod in to disengage transmission and reinsert retainer

spring into control rod hole now on

back side of the bracket.

Lever High

Position

• Do not push or tow tractor at more

than two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATrACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENIGNE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART' in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regul_ unleaded gasoline with a minimum ol

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

Bess.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to

help insure good cold weather starting. /I, WARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

occur.

_I_AUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure fl'eewheel control is in the transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed. NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push

choke control in until the engine begins to run smoothly. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds

and then continue to push the control

in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE- TOR" in the Service and Adjustments

section of this manual.

PURGE TRANSMISSION _CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure

will remove any trapped air inside the transmission which may have developed

during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing

freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive

system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever

forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, it should mowed twice to reduce load and

possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired heir

• Do not mow grass when it is wet. W grass will plug mower and leave

undesirable clumps. Allow grass to

dry before mowing.

• Always operate engine at full throttl

when mowing to assure better mowin

performance and proper discharge of

material. Regulate ground speed by selecting a low enough gear to give the mowe, cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the

attachment being used.

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake Operation _

Check Tire Pressure _ _'

Check Operator Presence and

T Interlock Systems I1_

R Check for Loose Fasteners _ 11_7 I_

A Sharpen/Replace M°wer Blades _'

T Lubrication Chart I_

0 Check Batte_j Level

g Clean Battery and Terminals _1_ I_'

Check Trans_xfe Cooling Adjust Blade Belt(s) Tension I_s

Adjust Motion Drive Belt(s) Tension I##'s

Check Engine Oil Level I# # II_ Change Engine Oil i_1.2r3 I1_

E Clean Air Filter I_z

N Clean Air Screen Idlz

Inspect Muffler/Spark Arrester I_

Replace Oil Filter (If equipped) _,=

Replace Spark Plug

N Clean Engine Cooling Fins _11_2

Repiace Air Filter Paper Cartridge Replace Fuel Filter

1 - Ch_ge more often when operating ur)der e heavy load or in high ambient temperatures. 5 - ff equipped with adjustable system. •

2 - Service mo(e often when ope_atir)g in dirty or dusty conditions. 6 - Not requited if equipped with rneinter)au_c_free bat_er_,

3 - If equipped with 0_l fire*', c_ange oil every 50 bourn. 4 - Rel;Jace blad_ more often when mowing in Sandy soil.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

_) Spindle--.-----]

receive full value from the warranty, operator must maintain tractor as

instructed in this manual.

Some adjustments will need to be made

Zer_ ............

(_Front Wheel.

Bearing _ __-_h_ -.N_N

periodically to properly maintain your

7 - Tighten ffo_t axle pivot her to 35 lt.-Ibe, ma_rnum

Do not overtighten.

LUBRICATION CHART

(DTie Rod BallJoints

-- _) Spindle

Irk._,_=tt=-i "t=-=_t=-=

"=_r oni_kheel

Bearing Zerk

tractor. All adjustments in the Service and

Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

_)Steering" /

Sector ,_

Zer

Gear

Teeth [ _ 'k

_; ,,,,;-,;

_, "--J" j

I @Engine

and check blades and belts for wear.

A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

_)SAE 30 or 10w30 motor oil

_)General purpose grease

(_Refer to Maintenance "ENGINE" section IMPORTANT: Do not oil or grease the

pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant

19 sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance.

BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your local parts dealer. Tire sealant also

prevents tire dry rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem-

bly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat treated.

Edge Up Mandrel Assembly

Blade Center

Hole

Flal

Lock Washer

• _----I-lex Bolt (Grade)

•A Grade 8 heat treated bolt can be identified

by so<lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone

balancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain

in a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is balanced.

5/8" BORne

Center Hole

+ 44 hidden pages