Craftsman 917273050 Owner’s Manual

Owner's Manual _'_ dr
LIBRARY;
CRAFTSMAN°
20.0 HP ELECTRIC START
50" MOWER
6 SPEED
GARDEN TRACTOR
Model No
917.273050
LiSRcceived (NR!_9_Sf --
Receivedcopied Entered
Scan,_cd
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Une 5 am- 5 pm, Mon- Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsman website:www.sears.com/craftsman
Warranty ...............................................2
Safety Rules ................................. ......... 2
Product Specifications .......................... 5
Assembly ............................................... 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or accident or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BAI-IERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery wil! not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30
days from the date of purchase, warranty service is available by taking your Craftsman riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ....................................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
IMPORTANT: This cutting machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
2
Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or
drugs.
Watch for traffic when operating near or crossing ro_idways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower- related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious injury.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel
uneasy on it, do not mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide ob-
stacles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do notturn on slopes unless neces- sary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do nottry to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if
children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other
objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
3
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting. Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if
children enter the area.
Look for this symbol to point out
important safety precautions. It means CAUTION!!! BECOMEAWARE!!! YOUR
SAFETY IS INVOLVED.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obsta-
cles.
Use slow speed. Choose a low gear
so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope. Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
LWARNING: The engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
_CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs always disconnect spark plug wire and
place wire where it cannot contact spark plug.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
)ILTYPE SAE 10W30
&PI-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
)ILCAPACITY: W/FILTER: 4.2PINTS
W/O FILTER: 3.7PINTS
_PARK PLUG: CHAMPION GAP: .030") RC12YC
GROUND SPEED LO: HI:
MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM
SY ST EM:
3AI-I-E RY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U 1R
3LADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible depend-
ability and performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest Sears Authorized Service
Center. We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless
the engine's exhaust system is equipped with a spark arrester meeting applicable
local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the opera-
tor.
In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest Sears Authorized
Service Center/Department (See
REPAIR PARTS section of this manual).
Parts Bag contents shown full size
(1) Shoulder Bolt 5/16-18
17/32 x 1-3/16 x 12 Gauge
(1) Knob
(4) Retainer Springs (single loop)
(3) Retainer Springs (double loop)
Parts packed separately in carton Parts Bag contents not shown full size
(2) Washers
(2) Shoulder 3/8 x 7/8 x 14 Gauge _)
Bolts (2) Center-
Seat
Video
Cassette
_ lock Nuts
(2) Gauge t v / Wheel
Wheels __ J Insert
Steering
Steering
Wheel
I I
I I
I
I
I
Manual Parts Bag
(2) Front Link Assemblies
Steering Sleeve
I
I
I
Slope Sheet
(2) Keys
Steering Sleeve
Extension
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
(1) 9/16"wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Remove mower and packing materi- als.
Check for any additional loose parts or boxes and remove.
_ ,..F"'_:_ Stee ring
Steering _ Large Flat
Wheel_t(eep_i:_el
Steering _ .
Sleeve __::_'-Tabs Extension I
Steering Shaft _ .-_\.
Steerin Sleeve
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
_..-J" Wheel Insert
_- Hex Bolt
o_ Lock Washer
BEFORE ROLUNG TRACTOR OFF SKID
AI'I'ACH STEERING WHEEL
Remove hex bolt, lock washer and large flat washer from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve
extension into bottom of steering
wheel.
Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering
shaft with hex bolt, lock washer and large flat washer previously removed.
Tighten securely.
HOW TO SET UPYOUR TRACTOR
CHECK BA'n'ERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label
(label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual
for charging instructions).
"" "' ' Label
'I
.<.
-..%
8
INSTALL SEAT
Adjust seat before tightening adjustment knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
Seat
Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest
position.
Start the engine. After engine has started, move throttle control to idle
position.
Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive tractor off skid.
Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
Shoulder Seat Pan Bolt
Flat Washer
Adjustment
Knob
TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
,, Press lift lever plunger and raise
attachment lift lever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID
WARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is
clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel
tank with gasoline.
CHECK TIRE PRESSURE
The tires on your tractor were overin- flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"
section of this manual.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
9
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control (see Know Your Tractor in the Operation section). Engage
parking brake.
Cut and remove ties securing anti- sway bar and be_ts. Swing anti-sway
bar to left side of mower deck.
Slide mower under tractor with discharge guard to right side of tractor.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves.
Install belt into electric clutch pulley groove.
Install one front link in top hole of the left hand front mower bracket and left
hand front suspension bracket. Retain with two single loop retainer springs
as shown.
Install second front link in right hand front suspension bracket only and
retain with single loop retainer spring as shown.
Slide right side of mower back and install link in top hole of right hand
front mower bracket. Retain with
single loop retainer spring as shown.
Turn height adjustment knob counter- clockwise until it stops.
Lower mower linkage with attachment
lift control.
Place the suspension arms on inward
pointing deck pins. If necessary, rock and raise front of mower to align deck
pins with the holes in suspension arms. Retain with double loop retainer
springs with loops down as shown.
Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
Turn height adjustment knob clock- wise to remove slack from mower
suspension.
Raise deck to highest position.
Assemble gauge wheels as shown
using long shoulder bolts, 3/8 wash- ers, and 3/8-1 6 center Iocknuts.
Tighten securely.
Adjust gauge wheels before operating
mower as shown in the Operation section of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See 'q-O LEVEL
MOWER PIOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for
replacing motion, mower drive, and mower blade drive belts in the Service
and Adjustments section of this manual. Verify that the belts are routed correctly.
Double Loop
Retainer 5
Left Hand Gauge
Wheel Bar
Shoulder 3olt
Use Pliers For
Retainer Springs
3/8-16 Center Locknut
Anti-Sway
Bar
Double Loop Retainer Spring (Inward
pins)
Suspension
Arm_
Idler Pulley
10
Front
Fror_ Suspension Links
Single Loop Retainer
Springs
Front Mower
Bracket
Discharge
v" CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive the best performance and satisfaction
from this quality product.
Please review the following checklist:
,/ All assembly instructions have been
completed.
/ No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,I Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
While learning how to use your tractor, pay extra attention to the following
important items: ,/ Engine oil is at proper level.
,/" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/" Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BAI-FERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
_I_ENG'NEONI_!_IENG'NEOFFO"PRESSURE_L'G"TSON_OV_,_Mp_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED
i:i::iiJ::i:i_iii_....................._iii:.:.::iiiiii_iiii
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition Switch Position
Ammeter
Throttle Control
Clutch/Brake
Choke Control Brake
Height _ Shift Lever
Adjustment
Knob
Gear Shift Lever \
Clutch Switch
Lift Lever Plunger
Attachment
Lift Lever
\
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine. CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed and direction of the tractor.
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and
reverse gears. ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its
position. IGNITION SWITCH: Used for starting and
stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-)_
PARKING BRAKE: Locks clutch/brake into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN- GAGED" position and release
pressure from clutch/brake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake will hold tractor secure.
Push-In to Attachment Clutch
Choke "Disengaged" Switch Pull Out To
Position
Gear
-Sh_ Lever
Pedal "Drive" "Disengaged" Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach- ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to
idle before stopping may cause engine
to "backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best mower performance.
CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disen-
gage.
TO MOVE FORWARD AND BACK- WARD
The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N) position.
Move gearshift and range shift levers
to desired position.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER cu'n'ING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired
direction,
14
Turn knob clockwise (f-_) to raise cutting height.
Turn knob counterclockwise (v_)to
lower cutting height.
The cutting height range is approxi-
mately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being
mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly oft the ground when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most terrain conditions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height.
Lower mower with lift control. Remove
rear retainer spring and clevis pin
which secure each gauge wheel.
Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in
bracket and gauge wheel bar and insert clevis pins. Gauge wheels
should be slightly off the ground.
Replace retainer springs into clevis
pins.
Retrainer
Clevis Pin
the operator to leave the seat with the engine running and the attachment
clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen-
A__gage attachment clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge guard in place. TO OPERATE ON HILLS
_IbCAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope
guide provided at the back of this
manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be
sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
Attachment Clutch Attachment Lift Lever Switch P,ul_Out 3"o High Posit_on Low
Enga_ _/ ..:!.;_,"Position
( _'f_J ___.!_ Discharge
'_/ _ _[,:_" Guard
Wheels
Gauge Spring......_ _
Bar _=_
Gauge J_. _-!/_£x"
Wheel" "_ra/cke_
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch, Any attempt by
Push In TO ,, _'_d _-_,T_'._,/_.
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
15 five (5) MPH.
NOTE:Toprotecthoodfromdamage
whentransportingyourtractoron a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).
TOWING CARTS AND OTHER AT- TACHMENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap
onto the tube. Remove and read oil level. If necessary, add oil until
"FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART' in the Mainte- nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase
fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to
help insure good cold weather starting. _WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may
_ICcur"
AUTION" Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N) position.
Move attachment clutch to "DISEN- GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm
and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START' position and release key as soon as engine starts. Do not run starter continuously for
more than fifteen seconds per minute. If the engine does not start after
several attempts, push choke control in, wait a few minutes and try again. If
engine still does not start, pull the choke control out and retry.
16
WARM WEATHER STARTING (50 ° F AND ABOVE)
When engine starts, Slowly push choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds and then continue to push the control
in slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50 ° F AND BELOW)
When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the
choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out
slightly. NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of
this manual.
Use the runner on the right side of the
mower as a guide. The blade cuts
approximately an inch outside the
runner.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used,
17
MAINTENANCE SCHEDULE ./___/_o_/,_o_ _o_o_y_
FILL IN DATES
REGULAR
Che_k Brake Operation _
Check Tire Pressure
Cheek Operator Presence and
T Interlock Systems
R Check for Loose Fasteners _ _7
T LubriCation Chart
0 Che_k Battery Level
cA Sharpen/Replace Mower Blades _4
R Clean Battery and Tetmlnals
Check Transaxle Cooling Adjust Blade Belt(s) Tension _s
Adjust Motk_n Drive Be_t(s) Tension
Check Engine Oil Level t_
Change Engine Oil _=,_
ECleanAi'Fil'e' _f#:
a Clean Air Screen
Inspect Muffler/Spark Arrester ll_ Replace Oil FB_er (li equipped) _1,2 I
N Clean Engine Cooling Fins _2
Replace Spark Plug _ _1_
Replace Air Fi_terP_per Cartridge t##2 I
Replace Fuel Filter
1 - Change mote often when operating under a heaVy load or in high F=mbient temperatures. 5 - If equipped with adfut_table system 2 - Service mote often when operating in dirty or dusty conditions, 3 - If equipped with oil fi_er, change oil every 50 hours, 4 - Replace blades mote often when mowing in sandy soil
GENERAL RECOMMENDATIONS The warranty on this tractor does not cover
items that have been subjected to operator
(_ Spindle _ _"_--'_ _) Spindle
6 - Not required if equipped With malntenance-free Caile _/ 7 - _ighten front _le pivot bo_t to 35 ft -Ibs maximum
Do not overtighten.
LUBRICATION CHART
® -_e Rod BallJoints
abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your trac-
tor. All adjustments in the Service and Adjust-
ments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and
interlock systems for proper operation.
. Check for loose fasteners.
IMPORTANT: Do not oil or grease the pivot points which have special nylon
18
Zerk _[_ i =_erk
_)FrontWheel , -I _ \ J-_Fron_Wheel
Bearing _'t \-_---=-----_ _ Bearing Zerk
Zerk _j " I _L
_)Steedng_ _ J_
Sector/ \ ) -! _ ._._
Gear _ _ _-_
Teeth II :!: I II \
( Check/IL I I 'Engine
Add--ty7 j,.L."J I I
, Transaxlel " I " J
Fluid _--" v
SAE 30 or 10w30 motor oil
(_ General Purpose Grease (_ Refer to Maintenance "ENGINE" Section
® Spray silicone lubriant (Move Boots to
Lubricate)
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
_, ,v
TRACTOR
Always observe safety rules when
performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be
adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can
harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
Raise mower to highest position to
allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpehed blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assem- bly, center hole in blade must align with
star on mandrel assembly.
Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated. Trailing Edge Up Mandrel Assembly
\ Blade Center _
Flat Washer_.__
_P----Hex Bolt (Grade)*L--.J
A Grade 8 heat treated bolt can be identified by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a
file or on a grinding wheel. Do not attempt to sharpen while on the
mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone balancer, follow the instructions
supplied with balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
518" e
Center Hole
19
BATTERY
Your tractor has a battery charging system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend
its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS Corrosion and did on the battery and
terminals can cause the battery to "leak" power.
Remove terminal guard.
Disconnect BLACK battery cable first
then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable
ends with wire brush until bright.
Coat terminals with grease or petro-
leum jelly.
Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this
manual).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear. TRANSAXLECOOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
Block up rear axle securely.
Remove left rear wheel by removing
hub bolts.
Remove filler plug from transaxle. Oil level must be even with plug threads.
If necessary, fill with SAE 30 motor oil,
API SF, SG or SH. Replace filler plug.
Reassemble wheel to hub.
_Transaxle Filler
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade according to your expected operating
temperature.
SAE VISCOSITY GRADES
"c .30-
TEMPERA_JRE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one year.
Check the crankcase oil level before starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check
the oil level. TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API
service classification SF, SG, or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug and tighten
securely.
Refill engine with oil through oil fill
dipstick tube. Pour slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for
checking level. Insert dipstick into the tube and rest the oil fill cap on the
tube. Do not thread the cap onto the tube when taking reading. Keep oil
at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
Air Screen
\
.1o- o* io- 20-
Oil Drain Plug
'_, _ Plug
2O
Dipstick
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