Craftsman 917273042 Owner’s Manual

Owner's Manual

£RI:IFTSMI

20.0 HP

ELECTRIC STAi:_

46" MOWER AUTOMATIC

GARDEN TRAL 34:I

Model No.

917.273042

* Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Une 5 am - 5 pm, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........... ,............... 5

/_sembly,_: ........... _................................ 8

Oj:_ration.............................................. 12

M'a'lntenanceSchedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Maintanance ......................................... 19

Service and Adjustments...................... 23

Storage................................................. 31

Troubleshooting.................................... 32

Repair Parts ......................................... 36

Parts Ordedng ....................... Beck Cover

For two (2) years from the date of pumhase, ifthis Craftsman Riding Equipment is main- tained, lubdcatod and tuned up accordingto the instructionsinthe owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover.

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by puncturesfrom outside objects, such as nails, thoms, stumps, or glass.

• Repairs necessary because ofoperator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructionscontained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, ifany battery included with this riding equip-

ment proves defective in material or workmanship and ourtesting determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman ridingequipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of pumhase, warranty service isavailable by takingyour Craftsman ridingequip- ment to your nearest Sears Service Center. (In-home warranty sew'mewill still be avail-

able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is inthe United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsibleadults, who are familiar with the instructions,to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sine the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary.Always look down and behind before and while backing.

• Be aware ofthe mower discharge direc- tion and do not point it at anyone. Do

not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before tuming.

• Never leave a running machine unat- tended. Always turn offblades, set park-

ing brake, stop engine, and remove keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for trafficwhen operating near or crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do._t mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

puttingyour foot onthe ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert tO the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en- gine to cool before refueling. Do not

smoke. Never refuelthe machine indoors.

Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you stdke an object. Repair, if necessary, before restarting.

• Never make adjustmentsor repairs with the engine running.

• Grass catcher components are subject to wear, damage, and detedoraUon,

which could expose movingparts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

,ALook for this symbol to point out impor-

tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS iNVOLVED.

_CAUTION: In order to prevent acciden-

tal starting when setting up, transporting, adjusting or making repairs always discon-

nect spark plug wire and place wire where

it cannot contact spark plug.

• Mow up and down slopes (15 ° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slowspeed. Choose a low gear so that you willnot have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Do not turnon slopes unless necessary, and then, turn slowly and gradually

downhill,if possible.

_WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR

)ILTYPE SAE 3O _,PI-SF/SG/SH): (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 3.5 PINTS

W/O FILTER: 3.0 PINTS

SPARK PLUG: Champion RC12YC

GAP: .030")

ALVE CLEARANCE: INTAKE: .004-.006

EXHAUST: .004-.006

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 16 AMPS @ 3600 RPM BATTERY: AMP/HR: 30

MIN. CCA: 240

CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured

to give you the best possible dependability

and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center. We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest

Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under =Mainte-

nance" and =Storage" sections of this owner's manual.

_,WARNING: This tractor is equipped

with an intemal combustion engine and should not be used on or near any unim-

proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working

order by the operator.

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

• (1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

#10 x 5/8 i

(2) Screws

(2) Weld Nuts ,-. (2) Lock

#1_ Washersi . #1o

(2) Washers L_

3/16 x 3/4 x 16 Gauge _,..,

(3) Retainer Springs

(Double Loop)

(4) Retainer Springs

Parts packet separately in carton Parts Bag contentsnot shown fullsize

(_ (2) Washers 3/8

(2) Shoulder x 718 x 14 Ga.

Bolts

Seat

Video

Cassette

Mulcher

Plate

Parts Bag

Steering Wheel

--...__

Manual

(2) Centerlock

(2) Keys Nuts (2) Gauge

Wheels

r''1% ,,

F (_ "_ _ (2)Latch Hook

\ _ / Assemblies

t"'--_ z_(2) FrontLinkAseemblies

Steering

Wheel Insert Steering

Slope Sheet Sleeve

SteeringSleeve

Extension

Yournewtractorhasbeenassembledatthefactorywithexceptionof thosepartsleft unassembledfor shippingpurposes.Toensuresafeandproperoperationofyourtractor

allpartsandhardwareyouassemblemustbetightenedsecurely.Usethecorr,ecttools asnecessaryto insurepropertightness.Reviewthevieeocassetteoeloreyouoegin.

TOOLS REQUIRED FOR ASSEMBLY

- A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet

(1) Utility knife (1) Phillips Screw- (1)Pliers driver (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large fiat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steer-

Jn_ shaft.

• Align tabs and press steering sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars

are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and g_ill.

I l *een0

Steering Wheel Wheel Adapter

Steering _ Tabs Sleeve I

Extension

Shaft

Steering Sleeve

IMPORTANT: Check for and remove any

staples in skid that maypuncture tires where tractor is to roll offskid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place freewheel control in freewheeling

position to disengage transmission (See

"TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

__._ Hex Bolt

_ Large Flat

Wheel Insert

Lock Washer

Washer

Steering

%\**

HOW TO SET UP YOUR TRACTOR CHECKBATTERY

• Lifthoodto raisedposition

• If this battery is put into service after

month and year indicated on label (label located between terminals) charge bat

tery for minimum of one hour at 6-10

amps. (See "BATTERY' in MAINTE- NANCE section of this manual for charg- ing instructions).

.o't.'I .. * ..

CHECK TIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure isimportant for best cuttingperformance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" on page 5 of this manual.

CHECK BRAKE SYSTEM After you leam how to operate your tractor,

check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this

manual.

Seat

Seat Pan

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

roached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob securelv.

Shoulder Bolt

Flat Washer

Adjustment Knob

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT:Checkbeltfor properrout- ingin allmowerpulleygrooves.Install beltintoelectricclutchpulleygroove.

• Install one front link in top hole of the right hand front mower bracket and d_ht

hand front suspension bracket. Retain

with two single loop retainer springa as shown.

-. Install second front link in left hand

front suspension bracket only and

retain with single loop retainer spring as

shown.

• Turn height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment lift control.

• Place the left hand suspension arm on

inward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install

the unattached front link in top hole of the left hand front mower bracket.

Retain with single loop retainer spring

as shown.

• Place the right hand suspension arm on

inward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Connect anti-sway bar to chassis brack,

et under left footrest and retain with double loop retainer spring.

• Tum height adjustment knob clockwise

to remove slack from mower suspen-

sion.

• Raise mower to highest position.

Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See =TO LEVEL MOWER HOUSING in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly. INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and weld nut as shown.

Suspension -'root Arms Suspension

Chassis

Shoulder Bracket

BoR

Gauge Wheel

3/8 Washer 3/8-16

Center Locknut

Use Pliers for

Retainer Springs

Double Loop Retainer Spdng

(Inward pointing

_eckpins)

Double Loop Retainer Sp_ng

FrontMower

Loop

Retainer Springs

Idler

Pulley Discharge Guard

NOTE:Pre-assembleweldnutto latch

hookby insertingweldnutfromthetop withhookpointingdown.

• Tighten hardware securely.

• Raise and hold deflector shield in up- right position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

.• Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

_.CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut

Hook Points

Lock

Washer

Weld Hook Nut

Latch

Mulcher _=-----Screw Plate

Latch

Nut

Lock

Washer

CHECKLIST

Please review the following checklist: ,/ All assembly instructions have been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight-

ened securely.

/ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat- ed at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are propedy clamped.

4' Before driving tractor, be sure freewheel

control is in drive position.

While learning how to use your tractor, pay extra attention to the following impor-

tant items:

•/ Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO

START ENGINE" and =PURGE TRANS- MISSION" in the Operation section of

this manual).

Deflector

Shield

Latch

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

WARNING

LOCKED

N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNmON CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

FREE WHEEL

DANGER, KEEP HANDS AND FEET AWAY

(AutomaticModelsone/)

KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR TRACTOR

Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsof variouscontrolsandadjustments.Savethismanualfor future reference.

Ught Switch

Ignition Switch

Throttle Control

Clutch/Brake

Choke Control

- Parking Brake

Position

Attachment Clutch Switch,

Lift Lever Plunger

Lift Lever

Height

Adjustment

Knob

Free Wheel

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-

tachments mounted to your tractor. LIGHT SWITCH: Tums the headlights on

and off.

THROTTLE CONTROL: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting a

cold engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

IGNIT4ON SWITCH: Used for starting and stopping the engine.

Control

Lever

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off,

The operation of any tractor can result in foreign objectsthrown into the eyes, which can resultin severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs.We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine is

running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

NOTE: Failure to move throttle controlto slowposition and allowing engine to idle

before stoppingmay cause engine to

"backfire'.

• Tum ignitionkey to =OFF" position and

remove key. Always remove key when leavingtractor to prevent unauthorized

TO SET PARKING BRAKE

• Depress clutch/brake pedal intofull =BRAKE"positionand hold.

• Place parking brake lever in =EN- GAGED" position and release pressure

from clutch/brake pedal. Pedal should remain in=BRAKE" position. Make sure

parking brake will hold tractorsecure.

Throttle Push-lnto AttachmentClutch

Control "Disengaged" SwitchPull Out To

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignitionswitch in any positionother than =OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditionswhen

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause "browning"of grass. To eliminate this possibility,always stop engine when

stoppingtractor on grass areas.

_ "Engage_

_, CAUTION.'- Always stop tractor com-

pletely,as described above, before leaving

the operator's position;to empty grass

catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than fullthrot-

tle reducesthe battery charging rate.

• Full throttle offers the best bagging and mower performance.

CHOKE CONTROL

Clutc_e =ni_,=._=n,=rr"'Parking Brake

Pedal=Drive. p_(_,_._i'o__''" "Engaged" Posilion Position

Use choke controlwhenever you are start- ing a coldengine. Do not use to start a

warm engine.

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

merit clutchswitch "DISENGAGED" po- sition.

GROUND DRIVE - :

• To stop ground drive, depress clutch/brake pedal intofull =BRAKE"

position.

• Move motioncontrol lever to neutral (N)

position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal is depressed.

ENGINE -

• Mov-th_hrottle control to slow Position. •Tum lamb clockwise (C,) to raise cutting

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The directionand speed of movement is

controlledby the motion control lever.

• Start tractor withmotion control lever in

neutral (N) position.

• Release parkingbrake and clutch/brake

padS.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tum-

ing the height adjustment knob in desired direction.

height.

• lum knob counterclockwise (0) to

14 lower cuffing heighL

Thecuttingheightrangeisapproximately

1-1/2" to 4-1/2". The heights are mea-

sured from the ground to the blade tip with the engine not running. These heights are

approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to approximately 2.112 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are property adjusted

when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height (See _'TO ADJUST MOWER CUTTING

HEIGHT _ in the Operation section of this manual).

• With mower in desired height of cut po- sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder belt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

• Start mower blades by engaging attach-

ment clutch control.

• TO STOP MOWER BLADES - disen-

,_gA e attachment clutch control.

UTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS ,_CAUTION:. Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle

control lever to slower position.

clutch/brake pedal quicldy to brake posi-

i f stoppingis absolutely necessary, push

tion and engage parking brake.

Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal is depressed.

parking brake and clutch/brake pedal.

i o restart movement, slowly release

Slowly move motion control lever to slowest setting.

• Make all tums slowly.

Attachment Clutch

Switch Pull OutTo

=Engage"

Attachment Lift Lever High Position

/ Low

,..._Positlon

/:/Discharge

3'\ Guard

Mounting ,_ Bracket

3/8-16 Lockout Shoulder Bolt

3/8 Washer Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged-_vill shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift con-

trol.

Push In To_ _'_

=Disengage" "-_;)=

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing

freewheel control in freewheeling posi- tion. Freewheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest position with attachment lift control.

• Remove retainer spring from freewheel control rod.

• Push control rod in to disengage trans- mission and reinsert retainer spring into

control rod hole now on back side of the bracket.

Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hoodfrom damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACHMENTS

Tow only the attachments that are recom- mendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory,already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fillcap/dip-

stick; wipe oil off. Reinsert the dipstick

intothe tube and rest oilfill cap on the

tube. Do not thread the cap onto the tube. Be_moveand read oil level. If nec-

essary, add oil until =FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operationyou should change oil for easier starting (See "OIL

VISCOSITY CHART* in the Customer

Responsibilities section of this manual).

• Tochange engine oil, see the Maintenance section inthis manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will increase carbofl and lead oxide

de_ and reduce valve life). Do not mix oil with ge_oline. Purchase fuel in

quantiti_._ that can be used within 30 days to _sure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

,_dNAweather starting.

RNING: Expedence indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids dudng storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp-

tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See Storage Instructions for additional

information. Never use engine or carburetor cleaner products in the fuel

_k or permanent damage may occur.

CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N) position.

• Move attachment clutch to =DISEN- GAGED" position.

° Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insertkey intoignitionand tum key

clockwiseto =STAR'F positionand

release key as soon as engine starts. Do not run starter continuouslyfor more

than fifteen seconds per minute. Ifthe engine does notstart after several attempts, push choke control in, walt a

few minutesand try again. If engine still does not start, pull the choke control out

and retry.

WARM WEATHER STARTING (50 ° F

AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slight-

ly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° FAND BELOW)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke

control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue

to push the control in slowly. This may require an engine warm-up period from

several seconds to several minutes, depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu- tral. Release the parking brake and

let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION ACAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor- mance, it is recommended that the trans-

mission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the trans- mission which may have developed during shippingof your tractor.

IMPORTANT: Should our transmission

require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with

engine off and parking brake set.

• Disengage transmission by placing free-

wheel control in freewheeling position

(See "TO TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt- tle control to slow position. With motion

control lever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motion control lever to full forward

position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking brake.

• Engage transmission by placing free-

whee/control in driving position (See "TO TRANSPORT" in this section of

manual).

• Sitting in the tractor seat, start engine. After the engine is running, move throt-

tle control to half (1/2) speed. With

motion control lever in neutral (N) posi-

tion, slowly disengage clutch/brake pedal.

• Slowly move motion control lever for- ward; after the tractor moves approxi- mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)

feet return the motion control lever to the neutral (N) position. Repeat this pro-

cedure with the motion control lever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

,; Drive so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cut-

ting.

• When mowing large areas, start by turn-

ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left

hand turnS until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance as well as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachm_LnLbeing used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has

dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and

graining of the lawn.

CUSTOMER RESPONSIBILITIES

REGULARSERVICE .,_",_-',t_"_-"._'_'_'/_4_'_t"_"_"",_"S ERV ICE DATES

Check Brake Operation

CheckTire Prassura _k_' _

Check Operator Presence and

T =ntedockSystems V f

R Checkfor LooseF_oners V r I/, l/

T LubdcaUonChart

0 CheckBatteryLevel

R ckJon Battery and Terminals I_

Check Traneaxle Cooling I_ AdjustBlade Belt(s)Tension Q_s

Adjust Motion Drive Belt(s) Tension I_s

Check Engine Oil Level li_ il_ Change Engine Oil I_,a 91_

E CleanAirRlter _

N c_aonAir Screen

Inspect Muffler/SparkArrester V'

Replace Oil Filter (ff equipped) ._

N clean Engine Cooling Rns

Replace Spark Plug _ Replace Air Filter Paper Cartridge 1_2

Replace Fuel Filter ll_

1- Qlange motoofllft whenoperatingrinds"a he_ loadof in hlghan.kierdlen_erldgres. 5 -If oqtltppodwnh ad_ustablllyil_.

2 - Servicemorooftenwhenoperafi_ i_ dleyor duslyco_<:=loes. 6 -N_ raqu_,d R =quipp_ withmalntmonce-lreeI_tory. 3 - If equlpFodwllhoafilter,¢ha,_e oil eve*y50 hours. 7 - T_ht_ from=xle ift_otbel Io 34;It-be. maodmum.

4 - Replacebiedesmorne4t_ ,,_m mowingInsandy soil Donol ovodighten.

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover eTie Rod Ball Joints abuse or negligence. To receive full value pindle Zerk

items that have been subjected to operator eSpindle _N_ _ _--_,S

from the warranty, operator must maintain eFmnt_ _ _ eFront tractor as instructed in this manual. Some Wheel -=U_JI"t r-W Wheel

adjustments will need to be made pedodi- Bearing -A _ _ L-- Bearing cally to properly maintain your tractor. Zerk ._ _ _1,,,_ Zerk

All adjustn_ents in the Service and eSteedng_l _ J _1 _-- . Adjustments section of this manual should Sector - _ I _ I _ _P_ngme

be checked at least once each season. Gear Teeth _ _

• Once a year you should replace the check blades and belts for wear. A new

spark plug and clean air filter assure

spark plug, clean or replace air filter, and [_t _ _i _ pro.per air-fuel mixture and help your

engine run better and last longer. OSpray Silicone lubriant(Move Boots to Lubdcate)

BEFORE EACH USE eGeneral Purpose Grease

• Check engine oil level. @Refer to Customer Responsibilities"ENGINE"

• Check brake operation. Section

Check operator presence and intedock which have special nylon beadngs. Viscous lubd-

i Check tire pressure. IMPORTANT: Do not oil or grease the pivot points

sysjg_!_s for proper operation, cants will attract dust and dirt that will shorten the Check for loose fasteners, life of the self-lubricating bearings. If you feel they

must be lubdcated, use only a dry, powdered

graphite type lubdcantsparingly.

TRACTOR

Alwaysobservesafetyruleswhenper- forminganymaintenance.

BRAKEOPERATION Iftractorrequiresmorethansix (6)feet

stoppingdistanceathighspeedin highest

gear,thenbrakemustbeadjusted.(See

=TO ADJUST BRAKE" in the Service and

Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

on page 5 of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working properly. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment dutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or rasharpened blade with

trailirlt_'edge up towards deck as shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star

on mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Ec_gsUp Mandrel Assembly

(_Bl_de Center_

_Hgle /_J/

•

_"-.Hex Bolt(Grade 8)*

•AGrade 8 heat treated bolt can be identifiedby six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage

to mower and engine.

• The blade canbe sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bal- ancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end until the blade is balanced.

Center Hole

Blade

5/8" Bolt

or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. However, periodic charging of the battery

with an automotive charger will extend its

life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

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