Craftsman 917273041 Owner’s Manual

Owner's Manual
[RRFTSMRNo
20.0 HP ELECTRIC STAR:T.-
46" MOWER
AUTOMATIC
GARDEN TRA
Model No.
Safety
Assembly ° Operation
_= Maintenance
7
O
= ° Repair Parts
-v
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
For answers to yourquestions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation.............................................. 12
Maintenance Schedule ......................... 19
Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage ................................................. 31
Troubleshooting .................................... 32
Repair Parts ......................... ............... 36
Parts Ordering ....................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructionsin the owner's manual,
Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not cover:
Expendable items which become wom during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thoms, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructionscontained in
the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat-
tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
GENERAL OPERATION
Read, understand, and follow all instruc- tions in the manual and on the machine
before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people befo_ mowing. Stop mP_'_ine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always tum off blades, set park-
ing brake, stop engine, and remove keys before dismounting.
2
Turnoffbladeswhennot mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do riot mow on wet grass. Reduced traction could cause sliding.
Do nottry to stabilize the machine by
puttingyour foot on the ground.
Do not use grass catcher on steep slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted tOthe
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep childrenout ofthe mowing area
and under the watchful care of another
responsibleadult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children.They may fall off and be esdously injuredor intedere with
safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind
comers, shrubs, trees, orother objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine running.Allow en-
gine to cool before refueling. Do not smoke.
Never refuel the machine indoors. Never store the machine orfuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary, before restarting.
3
Nevermakeadjustmentsorrepairswith theenginerunning.
Grasscatchercomponentsaresubject towear,damage,anddeterioration,
whichcouldexposemoving parts or
allow objects to be thrown. Frequently
. check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
Check brake operation frequently. Adjustand service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry peesengem.
Do net mow in reverse unless absolute- ly necessary. Always look down and
behind before and while backing.
Never carry children. They may fall off and be sedously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
ALook for this symbol to point out impor-
tant safety precautions. It means CAU- TIONH! BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED.
_,CAUTION: In order :toprevent acciden- tai starting when setting up, transporting,
adjusting or making repairs always discon- nect spark plug wire and place wire where
it cannot contact spark plug.
Mow up and down slopes (15 ° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. H
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
Do nottum on slopes unless necessary,
and then, tum slowly and gradually
downhill, if possible.
_WARNING: The engine exhaust from
this product contains chemicals known to
the State of Califomia to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED
AND TYPE: REGULAR OIL TYPE SAE 30
API-SF/SG/SH): (above 32°F)
SAE 5W-30 (below 32°F)
OiL CAPACITY" W/FILTER: 4,0 PINTS
W/O FILTER: 3.8 PINTS
SPARK PLUG: Champion RC12YC
(GAP: .040") VALVE CLEARANCE: INTAKE: .004-.006
EXHAUST: .004-.006
SROUND SPEED FORWARD: 5.8
MPH): REVERSE: 2.1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
:HANGING YSTEM: 16 AMPS@ 3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability and performance. Should you expedence any problem you cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions wilt enable you to assemble and maintain your tractor properly. Always
observe the "SAFETY RULES".
27-35 FT. LBS.
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contactyour nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, cadng for and using your tractor.
Follow the instructions under =Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim-
proved forast-coverad, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark
an'ester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of Califomia the above is
required by law (Section 4442 of the
Califomia Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark
arraster for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
PARTS BAG CONTENTS SHOWN FULL SIZE
(1) Shoulder Bolt
,__.J 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(1) Knob
_t [2) Weld Nuts _, (2) Lock
#1_ Washers
(2) Washers
3/16 x 3/4 x 16 Gauge _=.,
i #1o
(3) Retainer Springs
(Double Loop)
(4) Retainer Springs
6
I I
Parts packet separately in carton Parts Bag contents not shown futlsize
(2) Washers 3/8
x7/8 x 14 Ga.
Wheels
£D
V_deo
Casse_e
4
Seat
(2) Shoulder
Bolts
@
<_ (2) Centedock_
(2) Keys Nuts (2) Gauge
Mulcher
11
Parts Bag
Plate
Steering Wheel
Manual
(2) Latch Hook
' \ "--J ( Assemblies
_ 1_(2} FrontLinkAssemblies
Steering
I
Wheel Insert
Slope Sheet
I
i
Steedng Sleeve
Extension
Steedng
Sleeve
7
Yournewtractorhasbeenassembledat the factory with exception of those parts left
unaseembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightenee, securely:.use the corr ,ect tools
as necessary to insure proper tightness. Heview the vieeo casset'[e before you eegm.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive rachet
(1) Utilityknife (1) Phillips Screw- (1)Pliers driver : (1) _re pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose pads and parts boxes from shipping carton (See
page 6).
Cut, from top to bottom, along lines on all four comers of shipping carton, and lay panels flat.
Remove mower and package materials. Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
A'n'ACH STEERING WHEEL
Remove hex bolt, lock washer and large flat washer from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slide the steering sleeve over the steer-
ing shaft.
Align tabs and press steering sleeve
extension into bottom of steering wheel.
Position steering wheel so cross bars are horizontal (left to right) and slide
onto steering wheel adapter.
Secure steering wheel to steering shaft
with he)( bolt, lock washer and large flat
washer previously removed. Tighten
securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from trac- tor hood and grill.
I l Sn
Steering Wheel
Wheel Adapter
Steering _ Tabs Sleeve I
Extension
Shaft
Steering Sleeve
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll offskid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise attach- ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place freewheel control in freewheeling position to disengage transmission (See
"TO TRANSPORT" in the Operation section of this manual).
Roll tractor forward off skid.
_.. Hex Bolt
_..._ L_k Washer
Wheel Insert
Large Flat Washer
Steering
8
HOW TO SET UP YOUR TRACTOR CHECKBATTERY
Lift hood to raised position.
If this battery is put into service after month and year indicated on label (label located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in MAINTE- NANCE section of this manual for charg-
ing instructions).
.: "" el
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt
securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob
securely.
CHECK TIRE PRESSURE The tires onyour tractor were ovednflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" on page
5 of this manual.
CHECK BRAKE SYSTEM After you leam how to operate your tractor,
check to see that the brake is properly adjusted. See =TOADJUST BRAKE" in the
Service and Adjustments section of this
manual.
Seat
Seat Pan
Shoulder
Bolt
Adjustment Knob
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking brake.
Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to left side of mower deck.
Slide mower under tractor with dis-
charge guard to right side of tractor.
9
IMPORTANT:Checkbeltforpropermut-
ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
Install one front link in top hole of the
right hand front mower bracket and right hand front suspension bracket. Retain
with two single loop retainer springs as shown.
Install second front link in left hand front suspension bracket only and
retain with single loop retainer spring as shown.
Tum height adjustment knob counter-
clockwise until it stops.
Lower mower linkage with attachment
lift control.
Place the left hand suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.
Slide left side of mower back and install the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring as shown.
Place the right hand suspension arm on
inward pointing deck pin. If necessary, rock and raise front of mower to align deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
Connect anti-sway bar to chassis brack-
et under left footrest and retain with double loop retainer spring.
Turn height adjustment knob clockwise
to remove slack from mower suspen-
sion.
Raise mower to highest position.
Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS in the Operation section of this manual).
CHECK MOWER LEVELNESS For best cutting results, mower should be
properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and
Adjustments section of this manual. CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for replac-
ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the
belts are routed correctly.
INSTALL MULCHER PLATE
Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
Chassis
Shoulder Bracket
Bolt
Gauge
Wheel
3/8 Washer 3/8-16
Center
Locknut
Use Pliersfor
Retainer Springs
Double Loop Retainer Spring
(Inward pointing deck
Double Loop Retainer Sp.ring
Anti-Sway
Bar
Suspension
Arms Suspension
Front Mower
Loop
Retainer Springs
Idler Pulley Discharge Guard
10
NOTE:Pra-assemble weld nut to latch
hook by inserting weld nut from the top with hook pointing down.Tighten hard- ware securely.
Raise and hold deflector shield in up- right position.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
.- Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
_CAUTION: Do not remove discharge guard from mower. Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation. TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut
Hook Points
Lock Washer
Weld
Nut
Latch
Mulcher '_,------Screw
Plate
Latch
Lock Washer
I/CHECKLIST
Please review the following checklist: ,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
/ Battery is propedy prepared and
charged. (Minimum I hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overinflat- ed at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. ('lires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
/ Before driving tractor, be sure freewheel control is in ddve position.
While learning how to use your tractor,
pay extra attention to the following impor- tant items:
,./Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,f Become familiar with all controls - their
location and function. Operate them before you start the engine.
,f Be sure brake system is in safe operat-
ing condition.
/ It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO
START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of
this manual).
Deflector ._ Shield - ( ,_
_Latch
Hooks
11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
8A'I-rERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON
LOCKED
N H L
A'I-I'ACHMENT REVERSE NEUTRAL HIGH LOW PARKIN _
CLUTCH ENGAGED
BRAKE
_(_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
V
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(Autcmatic Models only)
KNOW YOUR TRACTOR READ TH_ OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
LightSwitch
Ignition Position
Switch
Ammeter I Attachment
Throttle Control
Clutch/Brake
Choke Control
Clutch Switch
LiftLever Plunger
Lift Lever
- Parking Brake
Height Adjustment
Knob
Free Wheel
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THRO'I'rLE CONTROL: Used to control
engine speed. CLUTCWBRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjus_ the mower cutting height.
IGNmON SWITCH: Used for starting and stopping the engine.
Motion
Control
Lever
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
AMMETER: Indicates battery charging (+)
or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position. MOTION CONTROL LEVER - Selects the
speed and direction of the tractor.
FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
13
Theoperationofanytractorcanresultinforeignobjectsthrownintothe
eyes,whichcanresultinsevereeyedamage.Alwayswearsafetyglasses oreye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.
HOW TO USE YOUR TRACTOR Yourtractor isequipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without first settingthe parkingbrake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
=BRAKE' position and hold.
Place parking brake lever in =EN- GAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in =BRAKE" position. Make sure
parking brake will hold tractor secure.
Throttle Push-In to Attachment Clutch Control =Disengaged" Switch Pull Out To
Pedal =Ddve Position ="Yog_u Position Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/brake pedal into full "BRAKE"
position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not retum to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move-t[_rottle control to slow position.
NOTE: Failure to move throttlecontrolto
slow positionand allowing engine to idle before stoppingmay cause engine to
=backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine run-
ning, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
,_ CAUTION." Always stop tractor com-
pletely, as described above, before leaving the operator's position; to empty grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
Start tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUT'rING HEIGHT
The cuttingheight is controlled by tum- ing the height adjustment knob in
desired direction. -_"
•Tum knob clockwise ((:,) to raise cutting
height... ....
/urn KnOb counterclockwise (,.-4))to
14 lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain condi-
tions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po- sition, gauge wheels should be assem-
bled so they are slightly off the ground. Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
AUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place. TO OPERATE ON HILLS
_,CAUTION: Do not ddve up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Cheese the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
clutch/brake pedal quickly to brake posi-
i f stopping is absolutely necessary, push
tion and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
parking brake and clutch/brake pedal.
i o restart movement, slowly release
Slowly move motion control lever to slowest setting.
Make all turns slowly. Attachment Clutch
Switch PullOut To "Engage"
Attachment Uft Lever
High Position
,,._'('tP°siti°n
tj' ,!? LOW
.._:++Discharge
_\ Guard
Gau
Mounting Bracket
3/8-16
Locknut Shoulder Bolt
3/8 Washer 'Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Sele-c} desired height of cut.
Lower mower with attachment lift con- trol.
Push InTo _, _'_" "Disengage" P))))_"
g
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling posi-
tion. Freewheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position
with attachment lift control.
Remove retainer spring from freewheel
control rod.
Push control rod in to disengage trans-
mission and reinsert retainer spring into control rod hole now on back side of the
bracket.
Do not push or tow tractor at more than
15 two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage
when transportingyour tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications ofthe manufacturer of your tractor. Use
common sense when towing. Too heavy of a load, while on a slope, isdangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
Unthread and remove oil fill cap/dip
stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until =FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHAR'I _' in the Customer
Responsibilities section of this manual).
To change engine oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not mix,oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good ,_d weather starting.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See
Storage Instructions for additional information. Never use engine or
carburetor cleaner products in the fuel _k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place motion control lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
Insert key into ignition and turn key clockwise to =START" position and
release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. If the
engine does not start after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start, pull the choke control out and retry.
16
WARM WEATHER STARTING (50 ° F
AND ABOVE)
When engine starts, slowly push choke
control in until the engine begins to run smoothly. If the engine starts to run
roughly, pull the choke control out slight- ly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as descdbed above.
COLD WEATHER STARTING (50 ° F AND BELOW)
When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slight-
ly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from
several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM-UP
Before driving the unit in cold weather, the transmission should be warmed up
as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neu-
tral Release the parking brake and let the clutch/brake slowly return to
operating position.
Allow one minute for transmission to
warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
PURGE TRANSMISSION _,CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans- mission be purged before operating tractor
for the first time. This procedure will remove any trapped air inside the trans-
mission which may have developed during shippingof your tractor.
IMPORTANT: Should our transmission require removeal for service or replace-
ment, it should be purged after reinstalla- tion before operating the tractor.
Place tractor safely on level surface with engine off and parking brake set.
Disengage transmission by placing free- wheel control in freewheehng position
(See =TO TRANSPORT" in this section of manual).
After the engine is running, move throt- tle control to slow position. With motion control lever in neutral (N) position,
i itting in the tractor seat, start engine.
slowly disengage clutch/brake pedal. Move motion control lever to full forward
position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is
being removed from hydraulic drive sys- tem.
Move motion control lever to neutral (N) position. Shut off engine and set parking
brake.
Engage transmission by placing free- wheel control in driving position (See
=TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throt-
tle control to half (1/2) speed. With motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake pedal.
Slowly move motion control lever for- ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion control lever to reverse position. After the tractor moves approximately five (5)
feet return the motion control lever to the neutral (N) position. Repeat this pro-
cedure with the motion control lever three (3) times.
Your tractor is now purged and now
ready for normal operation.
17
MOWING TIPS
Tirechainscannotbeusedwhenthe mowerhousingisattachedtotractor.
Mower should be properly leveledfor best mowing pedormance. See =TO
LEVEL MOWER HOUSING" in the Service andAdjustrnents section of this
manual,
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the fight of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut- ting.
When mowing large areas, start by turn- ing to the right so that clippings will dis-
charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished.
If grass is extremely tall, if should be mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave unde- sirable clumps. Allow grass to d_/
before mowing.
, Always operate engine at full throttle
when mowing to assurebetter mowing performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired.
, When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of 10uilt-up grass and
trash. Clean after each use.
The special mulching blade will recur
the grass clippint_s many times and reduce them znsize so that as they fall
onto the lawn theywil! disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best recut- ring action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action. The
best time to mow your lawn is the early
aftemoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut- ting height so that the mower cuts off
only the top one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass condi-
tions may require that an area be mulched a second time to completely
hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
f 4=,
18
CUSTOMER RESPONSIBILITIES
.EOU .SE.VCE RV,C O, S
Check Tire Pressure
T InterlockSystems
JCheck Operator Preaecee and
R ChecklorLooseFasteners 1_7 I_
cA! Sharpen/Replace Mower Blades _4
T Lubrication Chart i _
0 Check Battery Level
R Clean Battery andTerminals/Recharge I##
Check Transaxle Cooing AdjustBlade Belt(s) Tension I_s
AdjustMotion Drive Belt(s) Tension I_s
Check Engine Oil Level 1_ V'
ChangeEngine_U IK,=,_ V'
E Clean Air Filter 1##2 N clean AirScreen ll&/=
Inspect Muffler/Spark An'ester t_
Replace Oil Filter(ff equipped) V_I,e
Clean Engine Cooling Fins li_=
Replace Spark Plug _2 (1_
Replace Air Finer Paper Cartridge Replace Fuel Filter I1_
1 - Change mo_ on_ v_en operaling undm" a heavy k_d or Whhigh ambieht tm_oeratur_$. 5 - H equipped with ad_dable =ysten_
2 - Selvlce mo_ oil eft when operat_ In ditty or dusty conditions. 6. Nol _?Jirld if equil_ld with _lte bNte_t.
3 - IfKlUif_oedwi_ oitiner, changeoil avery50 houm. 7 - T_hton tronlrodepivotboltto aS n,-IM, maximum, 4 - Replacebladesmo_eonenwh=nmowing_ I_ndy soil Do nol ove_
GENERAL RECOMMENDATIONS LUBRICATION CHART
The warranty on this tractor does not cover =)Tie Rod BallJoints items that have been subjected to operator eSpindls Zerk-----ij_ _eSpindle Zerk
abuse or negligence. To receive full value from the warranty, operator must maintain @Front-_.---_j_l._.III_ _ eFront tractor as instructed in this manual. Some Wheel _ r!,__J-"Wheel
adjustments will need to be made periodi- Bearing Bearing caily to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
: Check tire pressure. IMPORTANT: Do not oil or grease the pivot points
Check operator presence and interlock which have special nylon beadngs. Viscous lubd- systems for proper operation, life of the salf-lubdcating bearings. If you feel they
Check for loose fasteners, must be lubricated, use only a dry, powdered
eSteedng'1 "_rk Sector _ @Engine
Gear Teeth \
Zerk l__j_._ _
OSpray Silicone lubdant (Move Boots to Lubricate) @General Purpose Grease
eRefer to Customer Responsibilities "ENGINE" Section
cants will attract dust and dirt that will shorten the
graphite type lubricant sparingly.
19
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS"
on page 3 of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter- lock systems are working propedy. If your
tractor does not function as described below, repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed and attachment clutch control is in the
disengaged position.
When the engine is running, any attempt by the operator to leave the seat without first setting the parking
brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to allow
access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star on mandrel assembly.
Reassemble hex belt, lockwasher and
flatwasher in exact order as shown.
Tighten belt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade belt is Grade 8 heat
treated.
TrailingE_ge Up Mandrel Assembly
_de Center_ _H?le ,___J
_Hex Bolt (Grade 8)"
*A Grade 8 heat treated boltcan be
identifiedby six lines on the bolt head.....
TO SHARPEN BLADE NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
The blade canbe sharpened with a file
or on a gdnding wheel. Do not attempt to sharpen while it is on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).
Slide blade onto an unthreaded portion of the steel bolt or pin and hold the belt or pin parallel with the ground. If blade
is balanced, it should remain in a hod- zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may appear to be centered, but are not.
Center Hole
Blade
5/8" Bolt or Pin
BATTERY
Your tractor has a battery charging system which is sufficient for normal use.
However, pedodic charging of the battery with an automotive charger will extend its
life.
Keep battery and terminals clean.
Keep battery belts tighL
Keep small vent holes open.
Recharge at 6-10 amperes for I hour.
2O
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