Craftsman 917273031 Owner’s Manual

Owner's Manual
CRAFTSMAN
20.0 HP ELECTRIC START
46" MOWER 6 SPEED
GARDEN TRAC
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions before operating this equip-
ment.
Seam, Roebuck and Co., Hoffman Estates, IL 60179
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Une
5 am. 5pm,Mort- Sat
Warranty ,,,,,..,,.,,,,,o,.,,,,,.o, ........... ._oo.,oo....2
Safety Rules ........................................... 2
M_ntanance.........................................19
ServiceandAdjustments......................23
Storage.................................................31
- _embly .............................. 8
OpereUon, .._-_...:.:::.:.._............................. 12
Maintenance Schedule ......................... lg
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship.
This Warranty does not cover:.
Expendable items which become wom during normal usa, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in
the owner's manual.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BA]-I'ERY For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment isavailable at no charge for 30 days from the date of pumhasa. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by taking your Craftsman riding equip-
ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Troubleshooting....................................32
Repair Parts.........................................36
PartsOrdering.......................BackCover
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked up and thrown by the b/ade.
Be sure the area is clear of other people befef_ mowing. Stop machine it anyone
enters the area.
Nevercarrypassengers.
Do notmowinreverseunlessabsolute-
lynecessary.Alwayslookdownand
behindbeforeandwhilebacking.
Be aware ofthemowerdischargedirec- tionanddonotpointitat anyone.Do
notoperatethe mowerwithouteither
theentiregrasscatcherortheguardin
place.
Slowdownbefore turning.
Neverleave a runningmachineunat-
tended.Alwaysturnoff blades,setpark- ingbroke,stopengine,andremove keysbeforedismounting.
2
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
o-Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or track.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall gross can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
datioos for wheel weights or counter-
we_hts to improve stability.
Use extra care with grass catchers or
other attachments, These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avo'KLstartingor stopping on a slope, if
flms lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
Do nottum on slopes unless necessary,
and then, turn slowly and gradually
downhill, it possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could sud- denly tum over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do g_ mow on wet grass. Reduced traction could cause sliding.
Do nottrytostabilizethe machine by pottingyourfootc_ntheground.
Do notusegrasscatcheronsteep
slopes.
CHILDREN Tragicaccidentscan occurif theoperator
isnotalertto'thepresenceofchildren. Childrenareoftenattreotedtothe
machineandthe mowingactivity.Never
assumethat childrenwillremainwhere you lest sewthem.
Keepchildrenoutofthe mowingarea and underthewatchfulcare of another
responsibleadult.
Be alertandturnmachine offif children enterthearea.
Beforeandwhenbacking,lookbehind and downforsmallchiktren.
Nevercarrychildren.They mayfalloff and be seriouslyinjuredorinterferewith safe machineoperation.
Neverallowchildrentooperatethe
machine.
Useextracarewhenapproachingblind
comers,shrubs,trees, orotherobjects thatmayobscurevision.
SERVICE
Useextracarein handlinggasolineand otherfuels.They are flammableand vaporsare explosive.
Useonlyan approvedcontainer.
Never removegas cap or addfuel
with the enginerunning.Allowen-
gineto coolbeforerefueling.Donot smoke.
Never refuelthemachineindoors. Neverstorethe machineorfuel container insidewherethereisan
openflame,suchas a waterheater.
Nevermn a machineinsideaclosed
area. attachmentbolts,tightand keepequip
mentin goodcondition.
Never tamperwithsafetydevices.
i sep nutsand bolts,especiallyblade
Checktheirproperoperationreguledy. Keepmachinefreeof grass, leaves,or
otherdebdsbuild-up.Cleanoilor fuel spillage.Allowmachinetocoolbefore
storing.
Stop andinspectthe equipmentifyou strike an object.Repair,if necessary,
beforerestarting.
Nevermakea<_ustmentsorrepairswith theenginerunning.
Grasscatchercomponentsaresubject towear,damage,anddeterioration, whichcould exposemoving portsor
allowobjectstobe thrown.Frequently checkcomponentsandreplacewith
" manu|acturer'srecommendedpods,
whennecessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves,and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear ol other people
before mowing, Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary, Always look down and behind before and while backing.
Never camj children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be aied and turn machine offif chgdren enter the area.
Before and when backing, look behind and down for small children.
_Look for this symbol to point out impor-
tant safety precautions. It means CAU- TIONfl!'BECOME AWARE!I! YOUR SAFE-
TY IS INVOLVED.
•,CAUTION: In order to prevent acciden- tal starting when setting up, tranepo_ng,
adjusting or making repairs always discon- nect spark plug wire and place wire where
if cannot contact spark plug.
Mow up and down slopes (15° Max), not
acrosS.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoidstarting orstepping on a slope; If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
Do nottum on slopes unless necessary, and then, turn slowly and gradually
downhill, if posslbla.
_WARNING: The engineexhaustfrom
this productcontainschemicalsknownto
theStateofCaliforniatocausecancer, birthdefects,orotherreproductiveharm.
4
PRODUCT SPECIRGATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED _ID TYPE: REGULAR
OILTYPE SAE 30
_.PI-SFiSG/SH): (above 32°F)
SAE 5W-30
(below32°F)
OIL CAPACITY: W/FILTER: 3.5 PINTS
W/O FILTER: 3,0 PINTS
SPARK PLUG: Champion RC12YC
GAP: .030")
VALVE INTAKE:.004"-.006"
;LEARENCE: EXHAUST..004"-.006"
GROUND SPEED LO: HI: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1 TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
CHARGING SYSTEM: 16AMPS @36(30 RPM
SATrERY: AMP/FIR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT 27-35 FT.LBS.
TORQUE:
MAINTENANCE AGREEMENT
ASearsMaintenanceAgreementisavail- able onthis product.Contactyournearest
Sears storefordetails.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under =Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator. In the state of California the above is
required bylaw (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands.A spark
arrester for the muffler is available through your nearest Sears Authorized Service
Center (See REPAIR PARTS section of this manual).
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability and performance.
Sbeu.ld_y_ouexperience any problem you cannot-easily remedy, please contact your
nearest Sears Authodzed Service Center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly. Always ol06erve the =SAFETY RULES".
PartsBagcontentsshownfullsize
(I) Knob
m
m
17/32 x 1-3/15 x 12 Gauge
/
(2)washers
3/16 x 3/4 x 16 Gauge
©
(1) Shoulder
Bolt 5/16-18
(1) Washer
(2)_re_ #10 x 5/8
(2) Weld
Nuts #10
(4) Retelner Spdngs (single loop)
@
6
(2) Lock Washers #10
(3) Retainer Spdngs (double loop)
Manual
(2) Shoulder
Bolts
Seat
Partspackedseparatelyincarton
Video
Cassette
I I I
I
I I
I I
I i
I i
I
Pads Bag
©
(2) Washers 3/8x 7/8 x 14 Gauge
I Plata
Mulcher
Steering
Wheel
(2) Gauge Wheels
Parts Bag contentsnotshown fullsize
_==_ (2) LatchHook (2) Keys
"-J Slage Sheet
Assemblies
Q(2) Canter lock Nuts
(2) FrontLink Assemblies
SteeringSleeve
Steering _''
Wheel
Insert _rlt_ Sleeve
7
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft unassembledforshippingpurposes.Toensuresafeandproperoperationofyourtractor allportsandhardwareyouassemblemustbetightenedsecurely.Usethecorrecttools asnecessarytoinsurepropertightness.Reviewthevideocassettebefore you begin.
TOOLS REQUIRED FOR ASSEMBLY
"Asocketwrenchset willmake assembly
easier.Standardwrenchsizesyouneed are listedbelow.
(1) 9/16"wrench (1) 3/4"Socketw/ (1) 1/2"wrench ddve ratchet (1) Pliers (1) PhillipsScrew- (1) Utilityknife driver
(1) Tire pressuregauge When dghtor lefthand is mentionedin thismanual, itmeans,fmmyourpointof view,when youare inthe operatingposi- tion (seatedbehindthesteedngwheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See page 6).
Cut, from top to bottom, along lines on
all four comers of shipping carton, and lay panels flat.
Remove mower and package matedals.
Check for any additional loose parts or boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID A'I-rACH STEERING WHEEL
Remove hex bolt, lock washer and large fiat washer from steedng shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slid'e-_hesteedng sleeve over the steer- ing shaft.
Align tabs and press steedhg sleeve extension into bottom of steedeg wheel.
Position steedng wheel so cross bars are horizontal (left to right) and slide onto steedng wheel adapter.
Secure steering wheel to steedng shaft
with hex bolt, lock washer and large fiat washer previously removed. Tighten
securely, o
Snap steedng wheel insert into canter of steedng wheel.
Remove protective materials from trac- tor hood and gdlL
Steedng Wheel Wheel Adapter
Extension ,_.___-_-__..
Shaft -'r-_,,,..._' _ ,. ,
Stssdng ,' I,' ] dl
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll offskid. TO ROLL TRACTOR OFF SKID (See
Operation section for location end function of controls)
Press lift lever plunger and raise attach- ment liftlever to its highest position.
Release parking brake by depressing clutch/brake pedal.
Place gearshift lever in neutral (N) posi- tion.
Rolltractor forward off skid.
8
_--_ tssdng
Wheel Insert
_[.._ Hex Bolt
_._ LockWasher
LargeRat Washer
Steedng
,I IL_. I /
I
HOWTOSETUPYOURTRACTOR CHECKBATTERY
Lifthoodto raised po6ition.
If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instrucUons).
...-=-., .__.
..- ,- Label
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat
pan.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
Lower seat into operating position and sit on seat.
Slide seat until a comfodable position is reached which allows you to press clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
" -_ - Seat
Seat Pan
Shoulder
Bolt
Adjustment Knob
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes. Correct tire pressure is important for best cuffing performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on page 5 of this manual.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of
this manual. INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment liftcontrol. Engage parking brake.
Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to
left side of mower deck.
Slide mower under tractor with dis- charge guard to rightside of tractor.
IMPORTANT: Check belt for proper rout- ing in all mower pulley grooves. Install belt into electric clutch pulley groove.
install one front link in top hole of the right hand front mower bracket and right
hand front suspension bracket. Retain with two single loop retainer spdngs as
shown.
Install second front link in left hand front suspension bracket only and
retain with single loop retainer spdng as shown.
Turn height adjustment knob counter- clockwise until it stops.
Lower mower linkage with attachment liftcontrol.
Place the left hand suspension arm on inward pointing deck pin. If necessary,
rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer
spdng with loops down as shown.
Slide left side of mower back and install the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spdng as shown.
Place the dght hand suspension arm on
inward pointing deck pin. If necessary, rock and raise front otmower to align
deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.
9
Connectanti-swaybartochassisbrack- etunder left footrest and retain with
doubleloop _r spring.
Turn height adjustment knob clockwise
to remove slack from mower suspen- sion.
Raise mower to highest position. Assemble gauge wheels (See..."TO
ADJUST GAUGE WHEELS in the Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutti_j results, mower should be
properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
DoubleLoop RetainerSpring (Inward po_r,.g
deck
Chassis
ShouMer
Ba_
Bracket
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion, mower drive, and mower blade
drive belts in the Service and Adjustments section of this manual. Vedfythatthe
belts are muted correctly.
Suspension Arms
Front
Brackets
Gauge
Wheel
3/8 Washer 3/8-16
Center Locknut
I Use Pliersfor
Retainer Springs
DoubleLoop RetainerSpdng
Idler Pulley Discharge Guard
10
INSTALL MULCHER PLATE
Install two latch hooks to mulr.her plate using ecmw, washer, lock washer, and
wold nut as shown.
NOTE: Pre-sssambie weld nut to latch hook by inserting wold nut from the top with hook pointingdown.
Tighten hardware securely.
Raise and hold deflector shield in up- right position.
Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
_.CAUTION: Do not remove discharge
guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut
fromtheTo_ _ Hook Points
*I CHECKLIST
Please review the following
,/ All assembly instructions have been
completed. / No remaining loose parts in carton. ,/Battery isproperly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
,/All tires am properly inflated. (For ship-
ping purposes, the tires were ovednfiat- ed at the factory).
,/Be sure mower deck is propedy leveled
side-to-side/front-to-rear for best cuffing results. (/ires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are propedy clamped.
While learning how to use your tractor, pay extra attention to the following impor-
tant items:
,/" Engine oil is at proper level. / Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
Weld Ic
Latch
H°ok_:_i / / /It _Lcck
Mulcher _,-_-Screw Plate
Deflector __
Shle,d
11
Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththe product.
Learnand understandtheirmeaning.
A, =
BA1TERY CAUTION OR
ENGINE ON ENGINE OFF
FUEL CHOKE
WARNING
OIL PRESSURE LIGHTS ON OVER TEMP "11_
MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
r_'= R N
AI'rACHMENT REVERSE NEUTRAL
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
ATTACHMENT
REVERSE FORWARD FAST SLOW
UGHT
t
LOCKED
H L (®>_(
HIGH LOW PARffiNG BRAKE
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(.'_,tom_ Mod_ or.y)
12
KNOW YOUR TRACTOR READTHIS OWNER'S MANUALAND SAFETY RULES BEFORE OPERATINGYOUR
TRACTOR
Comparethe illustrationswithyourtractortofamiliarizeyourseffwiththe locationsof vadouscontrolsand adjustments.Save thismanualforfuturereference.
Ammeter Switch Position
ThrottleControl
Clutch/Brake Pedal
Choke Control
Height
Knob
Our tractors conform to the safety standards ofthe Amedcan
National Standards Institute.
A'I-rACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on and off. THROTTLE CONTROL: Used to control
engine speed.
CLUTCWBRAKE PEDAL: Used for doclutching and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEAR SHIFT LEVER: Selects the speed
and .d.d._octionof the tractor.
Ignition
Attachment
Lift Lever Plunger
Attachment LiftLever
Brake
Gear Shift Lever
Range Shift
ever
RANGE SHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
A'n'ACHMENT LIFT LEVER: Used to
raise and lower the mower dock or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment liftlever when changing its
position. IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE: Locks clutclVbrake intothe brake position.
13
eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments or I
I[_ Theoperationofanytractorcanresultinforeignobjectsthrownintothe I
repairs. We recommend a wide vision safety mask over spectacles, or stan- I
dard safety glasses. I
HOW TO USE YOUR TRACTOR IMPORTANT: Leaving the ignition switch
Your tractor is _luipped with an operator
.presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting.the parking brake will shut off the engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Choke Control SwitchPullOutTo
Ped_ "Ddve" Podton
Push-Into
=Disengaged' AttachmentClutch
Brake
Lever
STOPPING
MOWER BLADES
To stop mower blades, move attach-
ment clutch switch to "DISENGAGED" pcaition.
GROUND DRIVE
To stopground ddve, depress clutch/brake pedal into full "BRAKE"
position.
Move gearshift lever to neutral (N) position.
ENGINE
Move throttle control to slow position.
NOTE: Failure to move throttle control to _eoiwpo6ition and allowing engine to idle
re stopping may cause engine to
-bacldire'.
•Tum ign_on key to "OFF" position and remo.ve key. Always remove key when leav_ tractor to prevent unauthodzed
use.
Never use choke to stop engine.
in any position other than =OFF' will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning"of grass. To eliminate this possibility,always stop engine when
stopping tractor on grass areas.
_. CAUTION: Always stop tractor com-
pletely, as descn'bed above, before leaving the operator's position; to empty grass
catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to stad a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral (N)position.
Move gearshift and range shift levers to
desired position.
Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bdng tractor to a complete stop before shifting or changing gears.
Failure to de so will shorten the useful life
of your transaxle. TO ADJUST MOWER cu'rrlNG HEIGHT
The cuffing height is controlled by turning the height adjustment knob in desired direction.
"rum knob clockwise (C,) to raise cutting neight.
Turn knob counterclockwise (0) to lower cuffing height.
The cutting height range is approximately
1-1/2" to 4-I/2". The heights are mea-
sured from the ground to the blade tip with the engine cot running. These heights are
approximate and may vary depending upon soil conditions, height of grass and
14 types of grass being mowed.
Theaveragelawnshouldbecutto approximately2-1/2inchesdudngthe
coolseasonandtoover3inchesduring hotmonths.Forhealthierandbetter
lookinglawns,mowoftenandafter
moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
" TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly oft the ground when
mower is at the desired cutting height in operating position. Gauge wheels then
keep the deck in proper position to help prevent scalping in most terrain condi-
tions.
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height (See "TO ADJUST MOWER CU'I-I'ING
HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po- sition, gauge wheels should be assem-
bled so they are slightly off the ground. Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8- 16 Iocknut and tighten securely.
Repeat for opposite side installing gauge wheel in same adjustment hole.
Bracket
3/8-16 Locknut Shoulder Bolt
3/8 Washer Gauge Wheel
TOO -E; ATEMOWE.
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift con-
treL
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
_,CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the discharge guard in place.
AttachmentClutch AttachmentUft Lever SwitchPullOut To HighPosl_on
, . . / Low
I _°_li_,,Y,._-t II II f Dischargs _'_,_ ")"W-_ 7 _-JrTi\ Guard
TO OPERATE ON HILLS _,CAUTION: Do notdrive up or down
hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back ofthis manual.
-• Choose the slowest speed before start-
ing up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi- tion and engage parking brake.
Move gearshift lever to I st gear and range shift laver to low (L) position, Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all tums slowly.
TO TRANSPORT
Raise attachment liftto highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transpoding your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
15
TOWINGCARTSANDOTHER ATTACHMENTS
Towonlytheattachments that are recom-
mandedbyand complywithspecifications ofthe manufacturerof yourtractor.Use commonsense whentowing.Tooheavy of a load,whileon a slope,isdangerous.
"13roscanlosetractionwiththe groundand causeyouto losecontrolof yourtractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
shipped, from the factory, already filled The engine in your tractor has been
with summer weight oil. Check engine oil with tractor on level
ground.
Unthreed and remove oil fill cap/dip
suck;,wipe oil off. Reinsed thedipstick
intothe tube and rest oil fill cap on the
tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oilfor easier starting (See "OIL
VISCOSITY CHART" in the Customer Responsibilities section of this manual).
To cnange engine oil,see the Customer Responsibilities section in this manual.
ADO GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good ;old weather starting.
A WARNING: Experience indicates that zlcoholblended fuels (called gasohol or
Jsing ethanol or methanol) can attract noisture which leads to separation and
ormation of acids during storage. Acidic ]as can damage the fuel system of an =.nginewhile in storage. To avoid engine )roblems, the fuel system should be emp- ied before storage of 30 days or longer. )rein the gas tank, start the engine and let
i run untilthe fuel lines and carburetor are _mpty. Use freshJuel next season. See
;torege Instructions for additional
fformati_o, Never use engine or
arburetor cleaner products in the fuel
_nk or permanent damage may occur.
,_CAtrrlON: nil to bottom of gas tank
filler neck. Do not overfill. W'c)e off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or ifthe engine has run out of fuel, itwill take extra cranldng time to move fuel from the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set paddng brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutchto "DISEN-
GAGED" position.
Move throttlecontrol to fast position Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key
clockwise to =START" position and release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does notstart after several attempts, push choke control in wait a
few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F
AND ABOVE)
When engine starts, slowly push choke
control in untilthe engine begins to run smoothly. If the engine starts to mn
roughly,pull the choke control out slight-
ly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
16
COLD WEATHER STARTING (50° FAND BELOW)
When engine starts, slowly push choke
control in un_l the engine begins to run smoothly. Continue to push the choke
control in smell steps allowing the
engine to accept small changes in
speed and load, until the choke control is fully in. If the engine starts to run
roughly, pull the choke control out slight- lyfor a few seconds and then continue
to push the control in slowly.This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for beat engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
Do notmowgrasswhenitiswet. Wet grasswillplugmowerandleave unde- elrable clumps,Allowgrassto dry beforemowing.
Always operate engineat full throttle when mowingto assurebettermowing
performance andproperdischargeof materiel. Regulategroundspeedbyse-
lectinga lowenoughgearto givethe mowerthe bestcuttingperformanceas
well asthe qualityofcut desired.
Whenoperatingattachments,selecta
groundspeedthatwillsuitthe terrain andgivebestperformanceof the at- tachmentbeingused.
MOWING TIPS
Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the out area to the right of the tractor. This will result in a more even distribu-
ti0_of clippings and more uniform cut- ting.
When mowing large areas, start by turn- ing to the right so that clippings will dis-
charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left
hand turns until finished.
It grass is extremely tall, it should be mowed twice to reduce load and possi-
ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and reduce them in size so that as they fall
onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly
to provide nutrients forthe lawn. Always
mulchwith your highest engine (blade)
speed as this will provide the best recut- ting action of the blades.
Avoid cuttingyour lawn when itis wet.
Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early aftemoon. At this time the grass has
dried and theJlewly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off only the tpp one-third of the grass blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
17
Certaintypeeofgrassandgreescond'P tionsmayrequirethatanareabe
mulchedasecondtimetocompletely hidethec{ipping_Whendoingasec- ondcut,mowacrossorperpendicularto thefirstcutpath.
Change your cutting pattem from week
to week. Mow north to south one week then change to east to west the next week. This will help prevent matting and
graining of the lawn.
18
FILL IN DATES AS YOU COMPLETE
MAINTENANCE SCHEDULE Z__f___S E_VIC E D
REGULAR SERVICE ATES
Check Brake Operation V'
Check Tim Pressure 1_ If
Check Operator Presence and
T Interlock Systems (l_ R CheckforLooseFastenara t/ I/,
A Shaq>ecVReplsce Mower Blades Id#'4
T Lubrication Chart V' I_ /
0 Check Battery Level l_i
R C_anBatteryandTerminals ll/ IV_
Check Transaxla Cooi'_g I_/
Adjust Elsde Belt(s) Te ns'_n 11_$
AdJust Motion Drive Beh($) Tension (_s
Check Engine Oil Level I_ I_ Change Engine Oi_ I_1,=,: V p
E Clean Air Fk*ter I_a N Clean Air Screen ik_z
G Inspect MuffierlEpark An'ester
HE Replace Oil Filter (If equipped) I_1,;
Clean Engine Cooling Fins I_2
Repklce Spark Plug _2 V' Replace Air Filter Paper Cartr_ge
Replace Fuel Fitter ,
1 - Change r_te _qm whe*l opemL_ngunder s beery Io_ 0t In hl_ ambienl_turl4. S. ffeq_pp_ _11h_mmbll tr/llem.
2. Sm',_e moreon=n wh_,eoperating in dlrlyor dm_/¢:o_ltk)n_
3. If equlppedwithog flier. ©hangeolle.4er/50 howe. 4 - Repll¢o bia4ee mote often when mowing in m_dy sda.
6 - Not r=_e_ # _ wi_ _ b_tq_
7. T_ _ L,de plvolbolt to _ ft._. m_,_'num.
Do n¢4e_wl_ht_.
GENERAL RECOMMENDATIONS
LUBRICATION CHART
The warranty on this tractor does not cover items that have been subjected to operator
Zerk Zerk
abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual. Some adjustments will need to be made periodi-
cally to propedy maintain your tractor.
Beadn
Wheel Beadng
Zerk
All adjustments in the Service and Adjustments section of this manual should
be c'hecl_edat least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A new
spark plug and clean air filter assure proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
O SAE 30 or10w30 MotorOIL O GeneralPurposeGrease
Referto Maintenance"Engine"Section
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
Chec k operator presence and interlock that will shorten the life of the serf-lubricating
sy..stemsfor proper operation, bearings. If you feel they must be lubricated,
CT_eckfor loose fasteners, use only a dry, powdered graphite type lubri-
cant sparingly.
19
TRACTOR Alwaysobee_vesafetyruleswhenper-
forming any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then broke must be adjusted. (See
"1"OADJUST BRAKE" in the Service and Adjustments section ofthis manual). TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" on page 5 of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
Avoid stump6, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be_urchased from your local parts
dealer. Tire sealant also prevents tire dry
rotand corrosion. OPERATOR PRESENCE SYSTEM Be sure that operator presence and inter-
lock systems are working properly. Ifyour
tractor does not function as described
below, repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
3LADE CAR-E "or best results mower blades must be
:eptsharp. Replace bent or damaged
)lades.
}LADE REMOVAL
Raise mower to highest position to allow access to blades.
Remove hex bolt, lock washer and fiat washer Securing blade.
Install new or re,sharpened blade with trailing edge up towards deck as shown.
_PORTANT: To ensure proper assembly,
enter hole in blade must align with star n mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exes_ order as shown.
Tighten bolt securely (27-35 Ft. Lho.
to[orque-ue).
IMPORT/ANT: Blade belt is Grade 8 heat treated.
TrailingEdge MandrelAssembly
Blade Center
Hole
._. Star
_.._--H ex Bolt
°AGrade8 heat treatedboltcanbe
identifiedbysixline_onthebolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened witha file or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer, follow the instructionssupplied with bal-
ancer).
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may appear to be centered, but are not.
Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin'parallal with the ground. If blade
isbalanced, itshould remain in a hori-
zontal positlan. If either end of the blade moves downward, sharpen the heavy
end until the blade is balanced.
""_._ Blade
5/8"Boif _ ._
BATTERY
Your tractor has a battery charging system which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep bettery boltstight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
2O
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