Craftsman 917273030 Owner’s Manual
Owner's Manual
hi"
20.0 P
ELECTRIC START
46" MOWER
6 SPEED
GARDEN TRACTOR
Model No.
917.273030
= Safety
, Assembly
, Operation
o Maintenance
Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800=659=5917
Sears Craftsman Help Line
5 am- 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates,°lL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ..;........................ 5
Assembly .............. .;...................... ........... 8
Operation .............................................. 12
Maintenance Schedule ............... ;........ 19
LIMITED TWO _'EAR WARRANTy ON CRAFTSMAN RIDING EQUIPMENT
For two (2) yea_ from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual,
Sears will _epair'or replace, free of charge, any parts found to be defective in matedat or
workmanship.
This Warranty does not cover:.
o Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
o Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
o Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment accordirtg to the instructions contained in
the owner's manual.
o Riding equipment used for commercial or rental purpbses.
LIMITED _0 DAY WARRANTY ON BATTERY
For ninety i90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in matedat or workmanship and bur testing determines the bat-
tery will not hold a Charge, Sears will replace the batter_ at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty service is available by takin_ your Craftsman riding equip-
ment to your nearest Sears Service Center. (in-home warranty service will still be avail-
able after 30 days from the date of purchase but a stanciard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you
specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck an_l Co., D/_17 WA, Hoffman Estates, IL 60179
Maintenance .................................. :......19
Service and Adjustments ...................... 23
Storage..., ............................................. 31
Troublesh°oting .................................... 32
Repair Parts ......................................... 36
Parts Ordering ....................... Back Cover
GENERAL OPERATa0N
= Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
° Only allow responsible adults, who are
familiar with the itlstructions, to operate
the machine.
o Clear the area of,objects such as rocks,
'/toys, wire, etc., which could be picked
up and thrown by the blade.
o Be sure the area is clear of other people
before mowing. Sto p rnachine if anyone
enters the area.
o Never carrypassengers.
° Do not mow in reverse unlessabsolute-
ly necessary.Always lookdown and
behindbefore and while backing.
° Be aware of the mowerdischarge direc-
tionand do notpointit at anyone. Do
notoperate the mower withouteither
the entire grasscatcher orthe guard in
place.
o Slow down beforeturning.
o Never leave a runningmachine unat-
tended.Always turnoff blades, set park-
ingbraise,stop engine, and remove
keysbefore dismounting.
2
• "rum off blades when not mowing.
, Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
, Do not operate the machine while under
the influence of alcohol or drugs.
° Watch for traffic when operating near or
crossing roadways.
o Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution, if you cannot
back up the slope or if you feel uneasy on
it, do not mow it.
DO:
° Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
= Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
° Use slow speed. Choose a low gear so
that you will not have to stop o[ shift
while on the slope.
o Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
° Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
= Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope° If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
DONOT:
= Do not turn on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or ifan edge
caves in,
o Do not mow on wet grass. Reduced
traction could cause sliding.
o Do nottry to stabilize the machine by
putting your foot on the ground.
o Do not use gra_s catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
o Keep children out of:the mowing area
and under the watchful care of another
responsible adult.
° Be alert and turn machine off if children
enter the area.
° Before and 'when backing, look behind
and down for small children.
• Never carry children, They may fall off
and be seriously injured or interfere with
safe machine operation.
• Never allow children_to operate the
machine°
° Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may Obscure vision.
SERVICE
° Use extra care in handling gasoline and
other fuels. They are flammable and
vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow en-
gine,to cool before refueling. Do not
smoke. . _
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
° Never run a machine inside a closed
area.
° Keep huts and bolts', especially blade
attachment bolts, tight and keep equip-
ment in good condition.
° Never tamper with safety devices.
Checktheir proper operation regularly.
° Keep machine !re.e Ofgrass, leaves, or
other debris bu=ld-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
° Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting. •
o
Never make adjustments or repairs with
the engine running.
a
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving_paffs or
allow objects_to be thrown. Frequently
check compa_ents and replace with
manufacturer's re'commended parts,
w_hen necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
= Checkbrake operation frequently.
Adjust and service as required.
° Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
° Never carry passengers.
• Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
° Never carry children. They may fall off
and be seriously injured or interfere with
safe machine operation.
° Keep children out of the mowing area
and under the watchful care of another
responsible adult}
° Be alert and tum_achine off if children
enter the area.
• Before and whenbacking, look behind
and down for sm&ll childrep.
_kLook for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWARE!l! YOUR SAFE-
TY IS INVOLVED.
o Mow up and down slopes (15° Max), not
across.
° Remove obstacles such as rocks, tree
limbs, _tc.
o Watch for holes, ruts, or bumps. Uneven
terrain;could overturn the machine. Taft
grass Can hide obstacles.
° Use sl0w speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
° Avoid starting or stopping on a slope'. If
tires lose traction, disengage the blades
and proceed slowly straight down the
slope.
• Do not'tum on slopes unless necessary,
and then, turn slowly and gradually
downhill, if possible.
,_WARNING: Tile engine exhaust from
this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
,_CAUTION: in order to prevent acciden-
tal startingwhen setting up, transporting,
adjustingormaking repairsalways discon-
nect sparkplugwire andplace wire where
it cannot contactspark plug'.
PRODUCT SPECIFICATIONS
=lll,,lll =H= ,,== tll
GASOLINE &5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
O/L TYPE SAE 30
'API-SF/SGJSH): (above 32°F)
SAE 5W-30
(below 32°F)
)IL CAPACITY:
SPARK PLUG:
(GAP: ,040")
VALVE
CLEARENCE:
GROUND SPEED
(MPH):
REVERSE: 0.9 2.1
TIRE PRESSURE: FRONT: 14 PSI
CHARGING
SYSTEM: 16AMPS@ 3600 RPM
BATTERY: AMP/HR: 30
BLADE BOLT 27-35 FT.LBS.
TORQUE:
W/FILTER: 4°2 PINTS
W/O FILTER: 3.7 PINTS
Champion RC12YC
INTAKE: .004"-.006"
EXHAUST: .004"-.006"
HI: LO:
0.7 1.7
1.4 &3
2.3 5.4
REAR: 10 PSI
MIN. CCA: 240
CASE SIZE: UIR
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest
Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
o Follow a regular schedule in maintain-
ing, caring for and using your tractor°
• Follow the instructions under"Mainte-
nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arrester meeting applicable local or state
taws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator°
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code). Other
states may have similar laws. Federal
taws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center_
We have competent, well-trained techni-
cians and the proper tools to service or
repair this tractor_
Please read and retain this manual° The
instructions will enable you to assemble
and maintain your tractor properly. Always
observe the "SAFETY RULES".
(1) Knob
Parts Bagcontents shown fdll size
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_,,,,,,,,,J,J,,_,,,,,,J . ,J JJl,,_,,,_,, 1 ,,, r
O
_4) Hetainer Springs (single loop)
3/16 x 3/4 x 16 Gauge
(2) Washers
]___ (2) Weld
Nuts #10
@
(2) Lock
Washers #10
(3) Retainer Springs (double loop)
6
.................................. JJ ;
Seat
Manual
1
Parts packed separately in carton
Video
Cassette
I •
I I
I I
I I
I I
I I
I I
I !
_ -_ , |
Parts Bag
Mulcher
Plate
Steering
Wheel
(2) Shoulder
Bolts
_(2) Latch Hook (2) Keys
Assemblies
Slope Sheet
Lk
(2) Gauge Wheels
Parts Bag contentsnot shown full size
Steering
Wheel
Insert
©
(2) Washers 3/8x 7/8 x 14 Gauge
Q'(2) Center lock Nuts
(2) Front Link Assemblies
Steering Sleeve
Steering Sleeve
Extension
7
Your new tractor has been assembled at the factory with exception of those parts'left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools
as necessary tQ insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR
ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below_
(1) 9/16" wrench
(1) 1/2" wrench
(1) 3/4." Socket wl
drive rachet
(1) Pliers : (1) Phi!lips, Screw-
"_----" Wheel Insert
.._ Hex Bolt
LockWasher
Large Flat
Washer
(1) Utility knife driver
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
Steering Wheel
Wheel Adapter
Steering
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
Steering _ Tabs
Sleeve t
Extension
UNPACK CARTOI_ i
o Remove all accessible loose parts and
parts boxes fromshipping carton (See
Shaft ,_,1
page 6).
o Cut, from top to bottom, along lines on
all four corners of shipping carton, and
lay panels flat. i
Steedng
Sleeve
° Remove mower and package materials°
° Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKiD
ATTACH STEERING WHEEL
° Remove hex bolt, lock washer and large
flat washer from steering shaft.
° Position front wheels of the tractor so
they are pointing straight forward.
° Slide the steerin_t sleeve over the steer-
ing shaft.
I
° Align tabs and press steering sleeve
extension into bdttom of steering wheel.
° Position steering wheel so cross bars
_MPORTANT- Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKiD (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise attach-
ment lift lever to its highest position.
= Release parking brake by depressing
clutch/brake pedal.
o Place gearshift lever in neutral (N) posi-
tion.
° Roll tractor forward off skid.
are horizontal (left to right) and slide
onto steering wheel adapter.
= Secure Steering wheel to steering shaft
with hex bolt, lock washer and large flat
washer previously removed. Tighten
securely.
° Snap steering wheel insert into center
of steenng wheel.
o Remove protective materials from trac-
tor hood and gnll_;
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
o Lift hood to raised position.
o If this battery is put into service a_er
month and year indicated on label (label
located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
t F _ • s,
-'" .-" .: Label
7" • *
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
o Remove cardboard packing on seat
pan.
• Place seat on seat pan and as'semble
shoulder bolt. "i3ghtenshoulder bolt
securely.
° Assemble adjustment knob and flat
washer loosely. Do not tightenl
° Lower seat into operating position and
sit on seat.
° Slide seat until a comfortable position is
reached which allows you to press
clutch/brake pedal all the way down.
° Get off seat without moving its adjusted
position.
° Raise seat and tighten adjustment knob
securely.
Seat
Seat Pan
Shoulder
Bolt
Flat Washer
Adjustment Knob
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for Shipping purposes.
Correct tire pressure is..important for best
cutting pefformarice.
• Reduce tire pressure to-.PSt shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted, See "TO AD3UST BRAKE" in
the Service and Adjustments section of
this manual.
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arras are raised with
attachment liftcontrol. Engage parking
brake.
° Cut and remove ties securing anti=sway
bar and bplts. Swing anti-sway bar to
left side of mower deck_
° Slide mower under tiact0r with dis-
charge guard to right side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley;grooves. Install
belt into electric clutch pulley groove_
• Install one front link in top hole of the
right hand front mower bracket and right
hand front suspension bracket. Retain
with two single loop retainer springs as
shown.
° Install second front link in left hand
front suspension bracket only and
retain with single loop retainer spring as
shown.
° Turn height adjustment knob counter-
clockwise until it stops,
° Lower mower linkage with attachment
lift control. _
• Place the left hand suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole ir_suspension
arm. Retain with double loop retainer
s.pring with loops down as shown.
° Shde left side of mower back and install
the unattached front link_iintop hole of
the left hand front mower bracket.
Retain, with single loop retainer spring
as shown.
° Place the right hand'suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
9
Connect anti-sway bar to chassis brack-
et under left footrest and retain with
double loop retainer spring.
o Turn height adjustment knob clockwise
to remove slack from mower suspen-
sion°
- Raise mower to highest position.
o Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting resultsLrnower should be
properly leveled. See %0 LEVEL
MOWER HOUSING" inthe Service and
Adjustments section of_!hismanual.
CHECK FOR PROPER POSITSON OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower blade
drive belts inthe Service and Adjustments
section Ofthis manual. Verify that the
belts are routed correctly.
Suspension
Arms
Front
Chassis
Shoulder Bracket
Bolt '
Gauge
Wheel
3/8 Washer 3/8-16
Center
Lockrlu_.
Use Pliers for
:letainer Springs
Double Loop
Retainer Spring
(Inward pointing
deck pins)
!
DoubleLoop
Retainer Sp.ring
Anti-Sway
Bar
Brackets
FrontMower
Bracket
Idler
Pulley Discharge Guard
Electric
Clutch
Front
Single Loop
Retainer Springs
10
iNSTALL MULCHER PLATE:
o Install two latch hooks to mulcher plate
using screw, washer, lock washer, and
weld nut as shown.
NOTE: Pre-assemble weld nut to latch
hook by inserting weld nut from the top
with hook pointing down. Tighten hard-
ware securely.
o Raise and hold deflector shield in up-
right position.
o Place front of mulcher plate over front of
mower deck opening and slide into
place, as shown_
= Hook front latch into hole on front of ;
mower deck. _,
° Hook rear latch into hole on back bf
mower deck.
,_CAUTION: Do not remove discharge
guard from mower° Raise and hold guard
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in
a safe place. Your mower is now'ready for
discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are designed
for discharging and bagging also.
Weld Nut
from Hook Points
Lock
Washer
Weld Hook
Nut
Latch
CHECKLIST
Please review the follQWingchecklist:
#' All assembly instruc_ior_s have been
completed.
,,! No remaining loose parts In carton.
,/Battery is properly p_epared and
charged. (Minimum 1 hour at 6 amps).
_" Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For ship-
ping purposes, the tires were overinflat-
ed at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,I Check wiring. See that all connections
are still secure and Wires are properly
clamped.
While learning how to use your tractor,
pay extra attention to tl_e following impor-
tant items:
,I Engine oii is at proper level.
,# Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/" Become familiar with all controls - their
location and function _. Operate them
before you start the engine.
#" Be sure brake system is in safe operat-
ing condition.
Latch
Mulch'_r
Plate
Lock
Washer
Deflector
Shield
'_Latch
_Hooks
11
These symbolsmayappearon yourtractoror in literature supplied with the product.
Learn and understand their meaning.
÷
T
BATTERY CAUTION OR SLOW
WARNING
ENGINE ON ENGINE OFF t
FUEL CHOKE MOWER LIFT
,,
ATTACHMENT
CLUTCH ENGAGED
REVERSE NEUTRAL
REVERSE FORWARD
OIL PRESSURE LIGHTS ON
MOWER HEIGHT PARKING BI_KE
LOCKEI_
HIGH
LOW PARKING BRAKE
FAST
OVER TEMP
LIGHT
UNLOCKED
ATTACHMENT
iGNITION
DANGER, KEEP HANDS AND FEET AWAY
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(AutomaticModels only)
12
KNOW YOUR TRACTOR
READ.THISOWNER'SMANUAL AND SAFETYRULES BEFOREOPERATINGYOUR
TRACTOR
Comparethe illustrationswith your tractorto familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Ignition l_tSwitch
Ammeter Switch PosiUon
Attachment
Switch
Throttle Control
Lift'Lever
Plunger
Clutch/Brake
Pedal
Choke g Brake
Control
Attachment
Lift Lever
Height Gear Shift
Adj
Knob
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTrLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used'for
declutchmg and braking the tractor and
starting the engine.
CHOKE CONTROL: Used when :startinga
cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
Range Shift
Freewheel
-le ve r
GEAR SHIFT LEVER: Selects the speed
and direction of the tractor.
RANGE SHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears. EV
ATTACHMENT LIFT L ER: Used to
raise and lower tlie mower deck or other
attachments mounted fo your tractor.
LIFT LEVER PLUNGE, R: Used to release
attachment lift lever wl_en changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
eyes, which can result in severe eye damage. Always wear safety glasses
The operation-of any tractor can result in foreign objects thrown into the
or eye shields while operating your tractor or performing any adjustments or
repairs. We recomrnend a wide vision safety mask over spectacles, or stan-
dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch, When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
TO SET PARKING BRAKE
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
° Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch!brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Push-In to
Choke
_,,,,,,,,_ ""_-.._ _ Switch PullOut To
,.,uHu,.,_\ _ \ "En a "
Throft__._/"_N_ / _'_w'N,
Control _!', _;"
Position_-" "__/_ ..
\ (' '---_'-_ Parking Brake
_-q: "_ "Engage_sition
;lutci _Brake _"D_sengaged Lever'
"Disengaged" Attachment Clutch
Pedal "Drive" _osmon .
Position
STOPPING
MOWER BLADES
° To stop mower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE
° To stop ground drive, depress
clutch/brake pedal into full "BRAKE"
position.
o Move gearshift lever to neutral (N)
position.
ENGINE
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
° Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use_
° Never use choke to stop engine.
iMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
st.opping tractor on grass areas.
,_. CAUTION: Always stop tractor corn-
pletely, as described above, before leaving
the operator's position; to empty grass
catcher; etc.
THROTTLE CONTROL
Always operate engine at full throttle.
o Operating engine at less than full throt-
tle reduces the battery charging rate.
= Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
o To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever=
° Start tractor with clutch/brake pedal
depressed and gearshift lever in neutral
(N) position.
° Move gearshift and range shift levers to
desired position.
° Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears,
Failure to do so wiltshorten the useful life
of your transaxle.
TO ADJUST MOWER cu'n'ING HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired
direction.
= Turn knob clockwise (©) to raise cutting
height.
° Turn knob counterclockwise (,3) to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with
the engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
14
types of grass being mowed,
- The averagelawnshouldbe cutto
approximately2-1/2 inchesduringthe
coolseason andto over3 inch_esduring
hotmonths. Forhealthierandbetter
lookinglawns,mowoften andafter
moderategrowth.
° Forbestcutting performance,grass
over 6 inchesin heightshould be
mowedtwice° Makethe firstcut rela-
tively high;thesecondto desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then ,
keep the deck in proper position to help
prevent scalping in most terrain condi-
tions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See =TOADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
° With mower in desired height of cut po-
sition, gauge wheels should b_ assem-
bled so they are slightly off the'ground.
Install gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge
Moun_ng,_
Bracket
3/8-16
Locknut ShoulderBolt
3/8 Washer Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an Operator
p_esence sensing switch. Any attempt by
t_e operator to leave the seat with the
ehgine running and the attachment clutch
ehgaged will shut off the engine.
° Select desired height of cut.
• Lower mower with attachment !ift con-
trol.
• Start mower blades by engaging attach-
ment clutch control,
o TO STOP MOWER BLADES - disen-
gage attachment clutch contro].
,_kCAUTION: Do not'operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place.
Attachment Clutch
Switch Pull Out To
=Enga_
=Disengage"
Push in To --_
TO OPERATE ON HILLS
,_CAUTION: Do not drive up or down
hills with slopes greater than t5 ° and do
not drive across any slope_ Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or down hills.
° Avoid stopping or changing speed on
hills.
° If slowing is necessary, move throttle
control lever to slower position.
= If stopping is absolutely necessary, push
clutch/brake pedal quickly to brake posi-
tion and engage parking brake.
° Move gearshift lever to 1st gear and
range shift lever to low (L) position. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
° To restart movement, slowly release
parking brake and clutch/brake pedal.
° Make all turns slowly.
Attachment Lift Lever
High Position
LoW
_._'Position
..YDischarge
Guard
TO TRANSPORT
• Raise attachment lift to highest position
with attachment lift control°
° Whenpushing or towing your. tractor, be
sure gearshift lever is in neutral (N)
position.
• Do not push or tow tractor at more than
five (5) MPHo
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
15
TOWING CARTS AND OTHER
ATTACHMENTS
Tow only the attachments that are recom-
mendedby and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while on a slope, i_ dangerous.
Tires carl lose traction with the ground and
cause you to lose contro! ,of your iractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in,your tractor has been
shipped, from the factory, atreadv filled
with summer weight oil.
• Check engine oil with tractor on level
ground. _ .
° Unthread and remove oil fill capldip-
stick; wipe oil off. Reinsert the dipstick
into the tube and rest oil fill capon the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on
dipstick is reache_l. Do not overfill.
= For cold weather ooperation you should
change oil for e_ier starting (See_. OIL
VISCOSITY CH/_IT" in the Customer
Responsibilities section of this manual).
o To change engin_ oil, see the Customer
Responsibilities section in this manual.
ADD GASOLINE!
° Fill fuel tank. Uselfresh, clean, regular
unleaded gasolin.b with a minimum of 87
octane. (Use of I_aded gasoline will
increase carbon _nd tead oxide
deposits and redSce valve life). Do not
mix oil with gasoline. Purchase fuel in
_uantities that can be used within 30
ays to assure fu_etfreshness.
iMPORTANT. When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
,AWARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
erigine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructions for additional
information. Never use engine or
carburetor cleaner _roducts in the fuel
tank or permanent _mage may occur.
,_kCAUTnON: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline r_ear an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
o Sit on _eat in operating position,
depress clutch/brake pedal and set
parking brake.
o Place gear shift lever in neutral (N)
position.
= Move attachment clutch to "DISEN-
GAGED" position.
o Move throttle control to fast position
° Pull choke control out for a cold engine
start attempt. For a warm engine start
attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
o Insert key into ignition and turn key
clockw!se to "START" position and
release key as soon as engine starts.
Do not run starter continuously for more
than fifteen seconds per minute, if the
engine does not start after several
attempts, push choke control in, wait a
few minutes and try again. If engme still
does not start, pull the choke control out
and retry.
WARM WEATHER STARTING (50° F
AND ABOVE)
° When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull tile choke control out slight-
lyfor a few seconds and then continue
to push the control in slowly.
° The attachments and ground drive can
now be used. Ifthe engine does not
accept the load, restart the engine and
allow it to warm up for one minute using
the choke as described above. 1
16
COLDWEATHERSTARTING(50° F AND
BELOW)
o Wh6n engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. if the engine starts to run
roughly, pull the choke control out slight-
ly for a few seconds and then continue
to push the control in slowly. This may _
require an engine warm-up period from
several seconds to several minutes,
depending on the temperature.
, The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
o Do not' mow grass When it is wet. Wet
grass'will plug mower and leave unde-
sirable clumps. Allow grass to dry
before mowing.
° Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
= When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
f
i
MOWING TIPS
o Tire chains cannot be used when the
mower housing is attached to tractor.
° Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in'the
Service and Adjustments sectiqn of this
manual.
° The left hand side of mower sPibuld be
used for trimming.
° Drive so that clippings are discharged
onto the area that has been cuL Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
* When mowing large areas, start by turn-
ii_gto the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished_
= If grass is extremely tall, it should be
mowed twice to reduce load and possi-
ble fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
° The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass wilt biodegrade quickly
to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
° Avoid cutting your lawn when it is wet.
Wet grass tends to f0rm _lumlS'Sand
interferes with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time th_ grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results;adjLtst the mower cut-
ting helght so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
17
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path. _
° Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will he,tp prevent matting and
graining of the la_vn.
Max t/3
18
,, i ,i =.
MAINTENANCE SCHEDULE
FiLL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
Check Brr_ke,Oper,at!an _
Check "rim Pressure _ _ .......
Check Operator Presence and
T Interlock Systems , _'
R "_e_ forLoose Fastener's ......... lb=#' _4'7
Sh_'peniRep_ce Mower Blades _/',
M I
T Lubrication Chart = _'
0 Check Battery Level
R Clean Battery and Terminals/Recharge
Check Trensaxle Cooling I
Adjust Blade Belt(s) Tension
Adjust Metion Drive Belt(s) Tensten Ks
- Check Engine Oil Level V _
Change Engine Oil _2,3
E Ctesrt Air Filter ...... _'2 .....
Clean Air Screen _2
ii ii1,,1,,..... i1,,....
v"
v'
Rep!ace Spark Plug .......................... _'
Replace Air Filter Paper Cartridge ., _-
Replace Fuel Filter
t - ChangemortaoftanwhenoperatEng_,Idera heavyload9rin h_ghambientterr_:_ratures..5 _I!equ_ppodwith_dJL_st_b_asystem
2 - S=_'tc_moreoPdmwhenoperating in dirtyor dusty.condPJon_. 6 - Not r_qubed if equipped wt_,hma]ntenance-fr_ebs_tety.
3 - Ifequipped with oi1fl_r, oh=rageoite_vety50 bourn; 7 - T_ghtenfror_trodep_votboltto35 ft .tbs ma_rnum
4_Replaceblade=mote of_ettwhenmowingin r,_ndy._l.. Do notov_ghtan_
GENERAL RECOMMENDATIONS
The warranty on thistractordoesnot cover
itemsthat have been subjectedt_ operator
v'
d_ ....
LUBRICATION CHART
Zerk Zerk
abuse or negligence.To receivefull value
from the warranty,operatormust maintain
tractoras instructedinthis manual. Some
adjustmentswill need to be made periodi-
cally to properlymaintainyour tractor.
Front Wheel
Bearing
Front
Wheel
Bearing
Zerk
All adjustmentsinthe Service and
Adjustmentssectionof this manualshould
be checkedat least once each season.
Engine
i
, !Once a year you shouldreplace the
sparkplug,clean or replaceair filter, and
checkblades and beltsfor wear. A new
sparkplugand clean air filter assure
properair-fuel mixturea_ndhelp your
engine runbetter and lastlonger.
BEFORE EACH USE
o Check engine oil level.
° Check brakeoperation.
° Check tire pressure.
° Check operatorpresenceand interlock
systemsfor properoperation.
• Checkfor loosefasteners.
c,utchi i
Pivot(s) t t , :
@ SAE 30 or 10w30 Motor OIL
@ General PurposeGrease
Refer to Ma ntenance_"Engine" Section
IMPORTANT= Do not oil 6r grease the pivot
points which have special nylon bear-ings.
Viscous lubricants will attract dust and dirt
that will shorten the life of the self-lubricating
bearings. If you feet they must be lubricated,
use only a dry, powdered graphite type lubri-
cant spadnglyo
19
TRACTOR '
Always observe safety rules when per-
forming any maintenance.
BRAKE OPERATION
tf tractor requires more than six (6) feet
stopping distance at high speed in highest
gear, then brake must be adjusted. (See
=TO ADJUST BRAKE" in the Service and
Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" on
page 3 of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm rub-
ber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer° Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure that operator presence and inter-
lock systems are working properly. If your
tractor does not function as described
below, repair the problem immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
° When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to allow
access to blades.
° Remove hex bolt, lock washer and flat
washer securing blade°
• Install new or resharpened blade with
trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly_
° Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
° Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8.heat
treated.
TrailingEdge Mandrel Assembly
Up_.... Blade Center
Flat Washe_-'_..._ ____._.
*A Grade 8 heat treated bolt can be
identifiedbysix lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but ifyou do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause
excessive vibration and eventual damage
to mower and engine.
° The blade canbe sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
o To check blade balance, you will need a
5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bat-
ancer).
- Slide blade onto an unthreaded portion
of the steel bolt or pin and hold the bolt
or pin parallel with the ground. If blade
is balanced, it should remain in a hori-
zontal position. If either end of the blade
moves downward, sharpen the heavy
end until the blade is balanced.
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
Center Hole
Blade
5/8" Bolt
or Pin
BATTERY
Your tractor has a battery charging system
which is sufficient for normal use.
However, periodic charging of the battery
with an automotive charger will extend its
life.
• Keep battery and terminals clean.
• Keep battery bolts tight.
° Keep small vent holes open°
° Recharge at 6-10 amperes for t hour°
2O
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