Craftsman 917273023 Owner’s Manual

Owner's Manual

CRAFTSMAN+

20.0 HP ELECTRIC START

46" MOWER

AUTOMATIC

GARDEN TRACTOR

Model No.

917.273023

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment,

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon- Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty..............:................................ 2

Safety Rules .......................................... 2

Product Specifications .......................... 5

Assembly ............................................... 8

Operation ............................................ 12

Maintenance Schedule ...................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass,

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained

in the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the

battery will not hold a charge, Sears will replace the battery at no charge. In-home

warranty service on your Craftsman riding equipment is available at no charge for 30

days from the date of purchase. Please contact your nearest service center. After 30

days from the date of purchase, warranty service is available by taking your Craftsman

riding equipment to your nearest Sears Service Center. (In-home warranty service will still be available after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This

Warranty gives you specific legal rights, and you may also have other rights which may

vary from state to state. SEARS, ROEBUCK AND CO., 1:)/817 WA, HOFFMAN ESTATES, IL 60179

Maintenance ....................................... 19

Service and Adjustments .................... 23

Storage ............................................... 31

Troubleshooting ................................. 32

Repair Parts ........................................ 36

Parts Ordering ..................... Back Cover

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all in-

structions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge di- rection and do not point it at anyone.

Do not operate the mower without ei- ther the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and re- move keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while un-

der the influence of alcohol or drugs.

• Watch for traffic when operating near

or crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you can-

not back up the slope or if you feel un- easy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles.

• Use slow speed, Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do notturn on slopes unless neces- sary, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras- sume that children will remain where you

last saw them.

Keep children out of the mowing area and under the watchful care of .another

responsible adult.

• Be alert and turn machine off if chil- dren enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine oPeration.

• Never allow children to operate the ma- chine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en- gine to cool before refueling. Do

not smoke. Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an open flame, such as a water heat-

er.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or al-

low objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Ad-

just and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and •

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere • with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another • responsible adult.

• Be alert and turn machine off if chil- dren enter the area.

• Before and when backing, look behind • and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

_k Look for this symbol to point out im- portant safety precautions. It means

CAUTIONf!! BECOME AWARElf! YOUR

SAFETY IS INVOLVED.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-

chine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight

down the slope. Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

WARNING: The engine exhaust from

this product contains chemicals known to

the State of California to cause cancer, birth defects, or other reproductive harm.

_kCAUTION: In order to prevent acci- dental starting when setting up, trans-

porting, adjusting or making repairs al-

ways disconnect spark plug wire and

place wire where it cannot contact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE

CAPACITY

AND TYPE: OILTYPE

t_PI-SF/SG/SH):

OILCAPAGITY: W/FILTER: 4.2PINTS

SPARK PLUG: CHAMPION

GAP: .030") RC 12YC

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

'PRESSURE: REAR: 10 PSi

CHARGING 15AMPS @ 3600RPM

SYSTEM:

BATTERY: AMP/HR: 35

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. it has been

designed, engineered and manufactured to give you the best possible dependabil-

ity and performance.

Should you experience any problem you cannot easily remedy, please contact

your nearest Sears Authorized Service

Center. We have competent, well-trained technicians and the proper tools to

service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

3.5 GALLONS UNLEADED

REGULAR SAE 10W30

(ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

W/O FILTER: 3.7PtNTS

MIN. CCA: 280 CASE SIZE:U1R

MAINTENANCEAGREEMENT

A Sears Maintenance Agreement is available on this product. Contact your

nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual

4_ WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester

is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized Service Center/Department (See

REPAIR PARTS section of this manual).

(1) Knob

Parts Bag contents shown full size

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(4) Retainer Springs (single loop)

_ #10x5/8

(2) Washers @

3/16 x 3/4 x 16 Gauge

Retainer Springs (double loop)

(2) Lock Washers #10

(2) Weld Nuts #10

Seat

Parts packed separately in carton

Manual

(2) Shoulder

Bolts

Video

Cassette

Steering

Wheel

Parts Bag contents not shown full size

(2) Gauge (_

Wheels (2) Washers 3/8

x 7/8 x 14 Gauge

I I

Mulcher

Plate

Parts Bag

t Link Assemblies

Slope Sheet .

(2) Center-

lock Nuts

(2) Latch Hook

Assemblies

Steering Wheel

Insert

Steering Sleeve

Extension

(2) Keys

Steering Sleeve

Your new tractor has been assembled at the factorywith exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) 3]re pressure gauge (1) Phillips screwdriver

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

_ _F"r_Steering

Steering _ Large Flat

Steering _ Sleeve _._:::_-Tabs

Extension I

Steerin

Sleeve

",_J_ Wheel Insert

L-_ Hex Bolt

_=-------Lock Washer

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or

boxes and remove.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from

tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

BEFORE ROLUNG TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so

they are pointing straight forward.

• Slide the steering sleeve over the

steering shaft.

• Align tabs and press steering sleeve extension into bottom of steering

wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

Lift hood to raised position. If this battery is put into service after

month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATI'ERY"

in Maintenance section of this manual for charging instructions).

...o-" ...-'" .. Label

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Shoulder Seat Pan

Flat Washer

Adjustment

Knob

TO DRIVE TRACTOR OFF SKID

WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline,

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has

started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off

skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See 'q'O TRANSPORT" in the Opera-

tion section of this manual).

• Roll tractor forward off skid.

CHECK TIRE PRESSURE The tires On your tractor were overin-

flated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is

properly adjusted. See 'q'O ADJUST BRAKE" in the Service and Adjustments

section of this manual.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking

brake,

• Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

• Slide mower under tractor with

discharge guard to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves,

Install belt into electric clutch pulley groove.

• Install one front link in top hole of the

R.H, front mower bracket and R.H.

front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in L.H. front

suspension bracket only and retain

with single loop retainer spring as

shown.

• Turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the L.H. suspension arm on outward pointing deck pin. If neces- san/, rock and raise front of mower to

align deck pin with the hole in suspen- sion arm. Retain with double loop

retainer spring with loops down as

shown.

Double Loop Retaier Spring (Inward

Chassis Bracket

Shoulder Bolt

pointing deck pins)

• Slide left side of mower back and install the unattached front link in top

hole of the L.H. front mower bracket. Retain with single loop retainer spring

as shown.

• Place the R.H. suspension arm on outward pointing deck pin. If neces- san/, rock and raise front of mower to

align deck pin with the hole in suspen- sion arm. Retain with double loop retainer spring with loops down as

shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clock- wise to remove slack from mower

suspension.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual. Verify that the belts are routed correctly.

Suspension Suspension

Arms Brackets

Front

Gauge

3/8

3/8-16 Center Locknut

Use Pliers for

Retainer Springs Retaier

Single Loop Retaier Spring

Anti-_

Bar

10 Discharge Guard

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down,

• Tighten hardware securely.

• Raise and hold deflector shield in upright position.

° Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow

it to rest on plate while in operation. TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store

in a safe place. Your mower is now ready

for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

Weld Nut

From The

Lock

Weld Nut

Latch

Washer

'_V,/screw

Plate

Shield

Hook

Points

Latch

Hook

eld

Nut

CHECKLIST

BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY

PRODUCT. PLEASE REVIEW THE FOLLOWING

CHECKLIST: ,/ All assembly instructions have been

completed. ,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6

arnps). ,/Seat is adjusted comfortably and

tightened securely. ,/All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

,I Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,I Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in drive position. WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAA'I-rENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is important to purge the transmis-

sion before operating your tractor for the first time. Follow proper starting and transmission purging instructions

(See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

Latch

Hooks

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.

BATFERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle Control

Clutch/Brake

Pedal

Choke Control

Height J Adjustment

Knob

Ammeter

IgnitionSwitch

_ I_ightSwitch

Attachment

_L_)) Clutch

_3 J Switch _JJ7 __- LiftLever

_"_ Plunger

/ "Attachment

"-""-Parking Brake Lever

Lift Lever

Motion Control Lever

Free Wheel

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH -

Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH - Turns the headlights on

and off. THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine. CHOKE CONTROL - Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to adjust the mower cutting height.

IGNITION SWITCH - Used for starting

and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when

changing its position.

AMMETER - Indicates charging (+) or

discharging (-) of battery.

PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full *'BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres- sure from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure parking brake will hold

tractor secure.

Push-In to Attachment Clutch

Choke Switch Pull Out to Control, "Engage"

Parking Brake

Engaged" Position

"Disengaged" Position

"Ddve" Posi_on

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to

idle before stopping may cause engine

to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning". of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THRO'I-rLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in neutral (N) position.

• Release parking brake and clutch/ brake pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by turning the height adjustment knob in

desired direction.

• Turn knob clockwise (F_) to raise

cutting height.

• Turn knob counterclockwise (_)to lower cutting height.

The cutting height range is approxi- mately 1-1/2" to 4". The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary

depending upqn soil conditions, height of grass and types of grass being

mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground

when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU'I-I-ING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

3/8-16

Locknut_

Gauge Wheel

Mounting Bracket

3/8

Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

Shoulder

Bolt

• Select desired height of cut. Lower mower with attachment lift

control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

/LCAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the discharge _uard in place.

ttachment Clutch

Switch Pull Out to Lift

Push-_n to "Disengaged" Guard

TO OPERATE

•(_ CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever.to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake. Move motion control lever to slowest

setting.

IMPORTRANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motin control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheel- ing position. Free wheel control is

located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Remove retainer spring from free- wheel control rod.

• Push control rod in to disengage transmission and reinsert retainer

spring into control _od hole now on

15 back side of the bracket.

Lever High

Position

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER A'n'ACHMENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. 33res can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING tHE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL

VISCOSITY CHART' in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADDGASOUNE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do

not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use

engine or carburetor cleaner products in the fuel tank or permanent damage may

occur. _AUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will

take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position. Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control

may not be needed. NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up and may require the choke control be

pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed

during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replace- ment, it should be purged after reinstalla- tion before operating the tractor.

• Place tractor safely on level surface with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in

this section of manual).

• Sitting in the tractor seal, start engine. After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral

(N) position. Shut- off engine and set parking brake.

• Engage transmission by placing

freewheel control in driving position

(See 'q-O TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

• Slowly move motion control lever fOrward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now

ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried

clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give

the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into

the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest

engine (blade) speed as this will provide the best recutting action of the

blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass

conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpen-

dicular to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

]Max 1/3"

MAINTENANCE SCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE 3ERVICE DATES

Check Operator Presence and

T Interlock Systems I1_ R Check for Loose Fasteners _ Ii_ 7

A Sharpen/Replace M°wer Blades _"

T Lubrication Chart V'

0 Check Battery Level I_s

R Clean Battery and Terminals _

Check Transaxle Cooling Adjust Blade Belt(s) Tension ll_s

Adjust Motion Drive Belt(s) Tension I_s

Check Engine Oil Level II_ I_ Change Engine Oil 1_1,2r_ I1_

E CleanAirFilter _:

N Clean Air Screen

IG i Inspect Muffler/Spark Arrester i

N Replace Oil Filter (If equipped) 1_1,2

Clean Engine Cooling Fins 11_2

Replace Spark Plug _t_d,2 Idd

Replace Air Filter Paper Cartridge Replace Fuel Filter I_

1 - Change more often when operating ur_der a heavy load or in high ambient temperatures. 5 - If equipped with adjustabJe system. 2 - Service more often when operating in dirty or dusty conditions 6 - Not required if equipped with mair_enance=free battery

3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front 8xle pivot bolt to 35 ft-Ibs maximum 4 - Replace blades mote often when mowing in sandy soil. Do not overitghten,

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To

LUBRICATION CHART

(DTie Rod Ball Joints

)indle

Zerk Zerk

receive full value from the warranty, operator must maintain tractor as

instructed in this manual. Some adjustments will need to be made

periodically to properly maintain your tractor.

_)Front Wheel Wheel

Bearing Bearing Zerk

Zerk

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each

season.

Sector Gear

Teeth _)Engine

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and

help your engine run better and last longer,

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator preserlce and

interlock systems for proper operation.

• Check for loose fasteners.

OSpray Silicone Lubriant (Move Boots to

Lubricate)

(_General Purpose Grease (_Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

lubricant sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or

insect control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may

cause tire damage. NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are working properly. If your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to

allow access to blades.

• Remove hex bolt, lock washer and fiat

washer securing blade.

• Install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with

star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Edge Up Mandrel Assembly

Blade Center

Hole

Flat

Lock Washel

_----" Hex Bolt

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a

file or on a grinding wheel. Do not

attempt to sharpen while on the

mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions

supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen

the heavy end until the blade is balanced.

5/8" B_d e

Center Hole "_

+ 44 hidden pages

Craftsman 917273023 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual