Craftsman 917273022 Owner’s Manual

Owner's Manuj_R¥:
£RAFTSMAH
20.0 HP ELECTRIC STL_vP_T
46" MOWER AUTOMATIC
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment,
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Warranty ................................................. 2
Safety Rules ........................................... 2
Product Specifications ........................... 5
Assembly ................................................ 8
Operation .............................................. 12
Maintenance Schedule ......................... 19
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-
tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or
workmanship. This Warranty does not cover:.
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from
the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This
warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ......................................... 19
Service and Adjustments ...................... 23
Storage ................................................. 31
Troubleshooting .................................... 32
Repair Parts ......................................... 36
Parts Ordering ....................... Back Cover
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be.._u_e the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc-
tion and do not point it at anyone. Do
not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine unat-
tended. Always tum off blades, set park- ing brake, stop engine, and remove keys before dismounting.
Tum off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
SLOPE OPERATION Slopes are a major factor related to Ioss-
of-contrel and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as recks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tl'res lose traction, disengage the blades and proceed slowly straight down the
slope.
DO NOT:
Do notturn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drep-offs, ditches, or
embankments. The mower could sud- denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do notmow on wet grass. Reduced
t_tion could cause sliding.
Do nottry to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to-the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with
safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel
with the engine running. Allow en- gine to coolbefore refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
3
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objectsto be thrown. Frequently
check components and replace with
- manufacturer's recommended pads, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute-
ly necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not
across.
_Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME AWARE!thYOUR SAFE- TY IS INVOLVED.
,_,CAUTION: In order to prevent acciden-
tal starting when setting up, transporting, adjusting or making repairs always discon-
nect spark plug wire and place wire where
it cannot contact spark plug.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could ovedum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
Do nottum on slopes unless necessary,
and then, tum slowly and gradually downhill, if possible.
_,WARNING: The engine exhaust from
this product contains chemicals known to the State of California to cause cancer,
birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS 3APACITY UNLEADED
_,NDTYPE: REGULAR _)ILTYPE SAE 10W-30
API-SF/SG/SH): (above 32°F)
SAE 5W-30 (below 32°F)
OIL CAPACITY: W/FILTER: 4.2 PINT=
W/O FILTER: 3.7 PINT_
SPARK PLUG: Champion RC12YC
GAP: .040")
GROUND SPEED FORWARD: 5.8 CMPH): REVERSE: 2.1
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10 PSI
3HANGING SYSTEM: 15 AMPS @ 3600 RPM
BATTERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE: UIR
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability
and performance. Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble
and t_aintain your tractor properly. Always observe the "SAFETY RULES".
MAINTENANCE AGREEMENT
A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unim-
proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any). If a spark arrester is used, it should be maintained in effective working
order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal
laws apply on federal lands. A spark arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual).
5
PARTS BAG CONTENTS SHOWN FULL SIZE
t"
(1) Shoulder Bolt
I
(1) Knob
(1) Washer
17/32 x 1-3/16 x 12 Gauge
(2) Screws
#10 x 5/8 i
I _lr (2) Weld Nuts .-. (2) Lock
#1_ Washers
i: #10
(2) Washers L_
3/16 x 3/4 x 16 Gauge _i_
(3) Retainer Springs
(Double Loop)
6
Parts packet separately in carton Parts Bag contents not shown full size
II _'I_
Steering Wheel
Manual
Seat
,-_.m
D
Video
Cassette
Mulcher
Plate
6
0
Parts Bag
(2) Shoulder
Bolts
(2) Keys
Wheel Insert
Slope Sheet
(_(2) Washers 3/8
(2) Centerlock
Nuts
x 718x 14 Ga.
(2) Gauge
Wheels
ook
Assemblies
=_(2) FrontLinkAssemblies
Steering
Sleeve
Steering Sleeve
Extension
7
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft unassembledforshippingpurposes.Toensuresafeand proper operation of your tractor
all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive rachet (1)Pliers (1) Phillips Screw-
(1) Utility knife driver (1) Tire pressure gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton (See
page 6).
Cut, from top to bottom, along lines on
all four corners of shipping carton, and lay panels flat.
Remove mower and package materials.
Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF SKID
ATTACH STEERING WHEEL
Remove hex bolt, lock washer and large
flat washer from steering shaft.
Position front wheels of the tractor so they are pointing straight forward.
Slide .the steering sleeve over the steer-
ing shaft.
Align tabs and press steering sleeve
extension into bottom of steering wheel.
Position steering wheel so cross bars
are horizontal (left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft
with hex bolt, lock washer and large flat washer previously removed. Tighten
securely.
Snap steering wheel insert into center
of steering wheel.
Remove protective materials from trac-
tor hood and grill.
Steering Wheel
Wheel Adapter
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
TO ROLL TRACTOR OFF SKID (See Operation section for Iocatiori and function of controls)
Press lift lever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place freewheel control in freewheeling
position to disengage transmission (See
"TO TRANSPORT" in the Operation section of this manual).
Roll tractor forward off skid.
! .exBo,
_Lock Washer
Large Flat
_-,,W asher,,
/
Steering
8
HOW TO SET UP YOUR TRACTOR
CHECKBATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
." e.- .=
,,"-.- :°• :"* I Label
..: ._-.-_ /
- .f.
INSTALL SEAT Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat
pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely. Do not tighten,
Lower seat into operating position and
sit on seat.
Slide seat until a comfodable position is
reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted
position.
RaLse_seat and tighten adjustment knob
securely.
_eat
Seat Pan
CHECK TIRE PRESSURE The tires on your tractor were ovednflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of this manual.
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking brake.
Cut and remove ties securing anti-sway
bar and belts. Swing anti-sway bar to
left side of mower deck.
Slide mower under tractor with dis- charge guard to right side of tractor.
Shoulder Bolt
P_stment Knob
Flat Washer
9
IMPORTANT:Checkbeltfor properrout- ingin allmowerpulleygrooves. Install
belt intoelectricclutchpulleygroove.
Install one front link in top hole of the right hand front mower bracket and right
hand front suspension bracket. Retain with two single loop retainer springs as
shown.
Install second front link in left hand
front suspension bracket only and
retain with single loop retainer spring as shown.
clockwise until it stops.
i um height adjustment knob counter-
Lower mower linkage with attachment lift control.
Place the left hand suspension arm on
inward pointing deck pin. If necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.
Slide left side of mower back and install the unattached front link in top hole of
the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
Place the right hand suspension arm on
inward pointing deck pin. If necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with double loop retainer
spring with loops down as shown.
Connect anti-sway bar to chassis brack-
et under left footrest and retain with double loop retainer spring.
Turn height adjustment knob clockwise
to remove slack from mower suspen- sion.
Raise mower to highest position.
Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING _in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
INSTALL MULCHER PLATE
Install two latch hooks to mulcher plate using screw, washer, lock washer, and
weld nut as shown.
Suspension
Arms Suspension
Chassis
Shoulder Bracket Bolt
Gauge Wheel
3/8 Washer 3/8-16
Center
Lockout
Use Pliers for
Retainer Springs
Double Loop Retainer Spring (Inward pointing
deck pins)
Double Loop Retainer Spring
Anti-Sway
Bar
Front Mower
Loop
Retainer Springs
Idler Pulley Discharge Guard
10
NOTE:Pre-assembleweldnutto latch
hookbyinsertingweldnutfromthetop withhookpointingdown.Tightenhard-
waresecurely.
Raiseandholddeflectorshieldinup- rightposition.
Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
- Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
A.CAUTION: Do not remove discharge
guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory. NOTE: It is not necessary to change
blades. The mulcher blades are designed for discharging and bagging also.
Weld Nut
Hook Points
Lock Down
Washer
Weld
Nut
Latch
Mulcher _J_--Screw Plate
Latch
Lock
Washer
Nut
v"CHECKLIST
Please review the following checklist: ,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and tight-
ened securely.
J All tires are_properly inflated. (For ship-
ping purposes, the tires were overinflat- ed at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,I Before driving tractor, be sure freewheel
control is in drive position.
While learning how to use your tractor,
pay extra attention to the following impor- tant items:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regu-
lar unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and trans- mission purging instructions (See "TO
START ENGINE" and =PURGE TRANS- MISSION" in the Operation section of
this manual).
Deflector
Shield
11
Thesesymbolsmayappearonyourtractoror inliteraturesuppliedwiththeproduct.
Learnandunderstandtheirmeaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
0 =
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
r 'l R N H
ATrACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
LOCKED
L
LOW PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(Automatic Models only)
KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsof
variouscontrolsandadjustments.Savethismanualfor future reference.
LightSwitch
Ignition
Switch
Ammeter
Throttle Control
Clutch/Brake
Pedal
Choke
Control
Position
Attachment Clutch Switch
Lift Lever
Plunger
Lift Lever
Brake
Height
Adjustment Knob
Free Wheel
Our tractors conform to the safety standards of the American
National Standards Institute.
ATI:A"CHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor. LIGHT SWITCH: Tums the headlights on
and off. THROTTLE CONTROL: Used to control
engine speed, CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adju_._the mower cutting height.
IGNITION SWITCH: Used for starting and stopping the engine.
Control Lever
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE: Locks clutch/brake into the brake position.
MOTION CONTROL LEVER - Selects the speed and direction of the tractor. FREEWHEEL CONTROL - Disengages
transmission for pushing or slowly towing the tractor with the engine off.
13
Theoperationofanytractorcanresultin foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or
repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.
HOW TO USE YOUR TRACTOR
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to leave the seat withoutfirst setting the
parking brake will shut offthe engine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full
"BRAKE" position and hold.
Place parking brake lever in =EN-
GAGED" position and release pressure from clutch!brake pedal. Pedal should
remain in =BRAKE" position. Make sure parking brake will hold tractor secure.
Throttle Push-In to Attachment Clutch Control =Disengage :1" Switch PullOut To
Position Position
STOPPING MOWER BLADES -
To stop mower blades, move attach- ment clutch switch to =DISENGAGED"
position.
GROUND DRIVE -
To stop ground ddve, depress clutch/brake pedal into full =BRAKE"
position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
ENGINE -
Move throttle control to slow position. NOTE:'=Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire'.
Turn ignition key to =OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than =OFF" will cause
the battery to be dishcarged (dead). NOTE: Under certain conditions when
tractor is standing idle with the engine run- ning, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
A. CAUTION: Always stop tractor com-
pletely, as descdbed above, before leaving the operator's position; to empty grass
catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throt- tle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
CHOKE CONTROL Use choke control whenever you are start-
ing a cold engine. Do not use to start a
warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever.
Start tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/brake pedal.
Slowly move motion control lever to desired position.
TO ADJUST MOWER cu'rrlNG HEIGHT
The cutting height is controlled by turn-
ing the height adjustment knob in desired direction.
Turn knob clockwise (G) to raise cutting height.
Turn Knob counterclockwise (,b)to lower cutting height.
The cutting height range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are
14
approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches during
hot months. For healthier and better looking lawns, mow often and after
moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi- tions.
Adjust gauge wheels with tractor on a
flat level surface.
Adjust mower to desired cutting height
(See "G-OADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po-
sition, gauge wheels should be assem- bled so they are slightly off the ground.
Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
_,CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place. TO OPERATE ON HILLS
,ACAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or down hills.
Avoid stopping or changing speed on
hills.
control lever to slower position.
i f slowing is necessary, move throttle
If stopping is absolutely necessary, push clutch/brake pedal.quickly to brake posi- tion and engage parking brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is depressed.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all turns slowly.
Attachment Clutch
Switch Pull Out To
"Engage"
Attachment Lift Lever High Position
J Low
.P/Position
.;" Discharge
_'\ Guard
Gauge Mounting
Bracket
3/8-16 LockAut
Shoulder Bolt
3/8 Washer
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift con-
trol.
Start mower blades by engaging attach-
mast clutch control.
TO STOP MOWER BLADES - disen-
gage attachment clutch control.
Push In To _.___
"Disengage" "))) )_
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling posi-
tion. Freewheel control is located at the
rear drawbar of tractor.
Raise attachment lift to highest position
with attachment lift control.
Remove retainer spring from freewheel
control red.
Push control rod in to disengage trans-
mission and reinsert retainer spring into control rod hole now on back side of the bracket.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse
above procedure.
15
NOTE:Toprotecthoodfrom damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER A'I-rACHMENTS
Tow only the attachments that are recom- mended by and comply with specifications
of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and remove oil fill cap/dip-
stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec- essary,_._dd oil until "FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer
Responsibilities section of this manual).
To change engine oil, see the Customer Responsibilities section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix ajLw-ith gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good
Zd weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional
information. Never use engine or carburetor cleaner products in the fuel
_k or permanent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use
gasoline near an open flame. TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
Place motion control lever in neutral (N)
position.
Move attachment clutch to =DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the engine does not start after several
attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out
and retry.
16
WARMWEATHERSTARTING(50°F ANDABOVE)
Whenenginestarts,slowlypushchoke controlin untiltheenginebeginsto run
smoothly.Iftheenginestartsto run roughly,pullthe chokecontroloutslight- lyforafewsecondsandthencontinue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° FAND
BELOW)
When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the
engine to accept small changes in
speed and load, until the choke control
is fully in. If the engine starts to run roughly, pull the choke control out slight-
ly for a few seconds and then continue
to push the control in slowly. This may
require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM-UP
Before driving the unit in cold weather,
the transmission should be warmed up as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neu-
tral. Release the parking brake and
let the clutch/brake slowly return to operating position.
Allow one minute for transmission to
warm up. This can be done during the
e_ngine warm up pedod.
The-attachments can be used during
the engine warm-up period after the transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be
adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
PURGE TRANSMISSION
A, CAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans- mission be purged before operating tractor
for the first time. This procedure will
remove any trapped air inside the trans- mission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission require removeal for service or replace-
ment, it should be purged after reinstalla- tion before operating the tractor.
Place tractor safely on level surface with
engine off and parking brake set.
Disengage transmission by placing free- wheel control in freewheeling position
(See =TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine.
After the engine is running, move throt- tle control to slow position. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
Move motion control lever to full forward
position and hold for five (5) seconds. Move lever to full reverse position and
hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is
being removed from hydraulic drive sys- tem.
Move motion control lever to neutral (N)
position. Shut off engine and set parking brake.
Engage transmission by placing free- wheel control in driving position (See
=TO TRANSPORT" in this section of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throt-
tle control to half (1/2) speed. With
motion control lever in neutral (N)posi-
tion, slowly disengage clutch/brake
pedal.
Slowly move motion control lever for- ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After the tractor moves approximately five (5)
feet return the motion control lever to the neutral (N) position. Repeat this pro-
cedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
17
MOWING TIPS
"nre chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
- used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform cut-
ting.
When mowing large areas, start by turn-
ing to the right so that clippings will dis- charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow in the opposite direction making left
hand turns until finished.
If grass is extr_ mely tall, itshould be
mowed twice to reduce load and possi- ble fire hazard from dried clippings. Make first cut relatively high; the second
to the desired height.
Do not mow grass when it is wet. Wet
grass will plug mower and leave unde- sirable clumps. Allow grass to dry
before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by se- lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at- tachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the best recut-
ting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early
aftemoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass condi- tions may require that an area be
mulched a second time to completely hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and graining of the lawn.
:_;'_ir'_,_i_'_:--'--'_ Max 1/3
! " I i I , ,
r. li
18
CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE .,_,,P_ _ _ _ s
FILL IN DATES
AS YOU COMPLETE __O_O_J
IE
Check Tire Pressure
Check Operator Presence and
T IntednckSystems If
R Check for Loose Fasteners If 1_7
iT Lubrk_tion Chart I_
(A Sharpen/Replace Mower Blades i4
0 Check Batter/Level R Clean Batteryand Temlinels I_'
Check Transaxle Cooling V' AdjustBlade Belt(s) Tension Ks AdjustMotion Drive Belt(s) Tension I_s
Check Engine Oil Level If
Change Engine Oil 1_t2.3
E Clean Air Filter If=
a Clean Air Screen If=
G InspectMuffler/Spark Arrester V #
NE Replace Oil Fitter (it equipped) 1_1.2
Clean Engine Cooling Fins tp#_
: Replace Spark P_ug _V'2 If
Replace AirFilter Paper Cartridge Replace Fuel Filter
1. Changem_m oltenwhenoperalingunderaheavyloadot ic highambienttemperatmes. 5 - H equippedwifhadjustt_lesystera, 2 - Servicemoreo_en whenoperatingindirtyordustycenditiens. 6 - Not requiredif _lUipped withmsintenance4reebakery,
3. I1equ_ped wi_ oiHilter, changeogevery50 hours. 7 - 11ghtenImnt axle pivotboltto35 ft.-Ibs,maximum, 4 - Replaceblades moreoltenwhenmowing_ sandyso_. DOno1overtighten.
GENERAL RECOMMENDATIONS The warranty on this tractor does not cover
items that have been subjected to operator eSpindle Zerk--------I abuse or negligence. To receive full value
from the warranty, operator must maintain eFront_ tractor as instructed in this manual. Some Wheel
adjustments will need to be made periodi- Bearing
cally to properly maintain your tractor. Zerk
LUBRICATION CHART
One Rod BallJoints
I;11
_-_eSpindle Zerk
;._.........",_i_ ''- eFront
IW Wheel
_ _ _ Beadng
Ze_
All adjustments in the Service and @Steedng"_ Adjustments section of this manual should Sector
be checked at least once each season. Gear Teeth \
Once a year you should replace the _- spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean air filter assure
J.2_j! .;.....=:
L
OEngine
proper air-fuel mixture and help your engine run better and last longer. OSpray Silicone lubriant (Move Rootsto Lubricate)
BEFORE EACH USE @General Purpose Grease
Check engine oil level. ORefer to Customer Responsibilities "ENGINE"
Check brake operation. Section
Check tire pressure. IMPORTANT: Do not oil or grease the pivot points
Check operator presence and interlock which have special nylon bearings. Viscous lubd-
cants will attract dust and dirt that will shorten the
systems for proper operation, life of the self-lubricating bearings. If you feel they
Oi_k for loose fasteners, must be lubricated, use only a dry, powdered graphite type lubricant sparingly.
19
TRACTOR
Always observe safety rules when per- forming any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be adjusted. (See
=TOADJUST BRAKE" in the Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS"
on page 5 of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm rub-
ber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion. OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your trac- tor does not function as described below,
repair the problem immediately.
The engine should not start unless the
clutch/brake pedal is fully depressed and attachment clutch control is in the
disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any attempt by_the operator to leave the seat sh_-uld shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to allow
access to blades.
Remove hex bolt, lock washer and flat
washer secudn_] blade.
InstalLl_w or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat treated.
TrailingEdge Up Mandrel
Washar_/
( :ade-
8) _ L_kWasher"'J--_ *A Grade 8 heat treated bolt can be
identified by sixlines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening
blade, but if you do, be sure the blade is
balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will cause excessive vibration and eventual damage
to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while it is on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone balancer,
follow the instructions supplied with bal-
ancer).
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade
is balanced, it should remain in a hori- zontal position. If either end of the blade moves downward, sharpen the heavy
end until the blade is balanced.
/
Blade
BATrERY Your tractor has a battery charging system
which is sufficient for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
2O
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. TO CLEAN BA'I-rERY AND TERMINALS Corrosion and dirt on the battery and ter-
minals can cause the battery to "leak"
power.
Remove terminal guard.
- Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manu- al).
V-BELTS Check V-belts for deterioration and wear
after 100 hours of operation and replace if
necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING The transmission fan and cooling fins
should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sion while engine is running or while the
transmission is hot.
Inspect cooling fan to be sure fan blades are intact and clean.
" Inspect cooling fins for dirt, grass clip-
pings and other materials. To prevent damage to seals, do not use com-
pressed air or high pressure sprayer to cl_ah eooling fins.
TRANSAXLE PUMP FLUID The transaxle was sealed at the factory
and fluid maintenance is not required for the life of the transaxle. Should the
transaxle ever leak or require servicing, contact your nearest authorized service
center/department.
ENGINE LUBRICATION
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade acco.r,ding to your expected operating tem-
perature.
TEMPERATURE R/t_GE AN_G_PATED BEFORE NEXT Oft. CHANGE
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one
year,
Check the crankcase oil level before start- ing the engine and after each eight (8)
hours of operation. 13ghten oil fill cap/dip- stick securely each time you check the oil
level. TO CHANGE ENGINE OIL
Determine temperature range expected
before oil change. All oil must meet API
service classification SF, SG, or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful
not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely, replace
oil drain plug and tighten securely.
Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.
For approximate capacity see "PROD- UCT SPECIFICATIONS" on page 5 of
this manual.
Use gauge on oil fill cap/dipstick for checking level• Insert dipstick into the tube and rest the oil fill cap on the tube.
Do not thread the cap onto the tube
when taking reading. Keep oil at
"FULL" line on dipstick. Tighten cap onto the tube securely when finished.
Air
Screen
Oil Drain
Oil Fill
Cap/Dipstick
CLEAN AIR SCREEN Air screen must be kept free of dirt and
chaff to prevent engine damage from over- heating. Clean with a wire brush or com-
pressed air to remove dirt and stubborn dried gum fibers.
21
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