Craftsman 917273021 Owner’s Manual

Owner's Manual

CnnFTSivina

20.0 HP ELECTRIC STAR7

46" MOWER

AUTOMATIC

GARDEN TRA C

Model No.

917.273021

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

For answers to yourquestions

aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pm, Mort- Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly................................................ 8

Operation.............................................. 12

Maintenance Schedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT

Maintenance ......................................... 19

Service and Adjustments...................... 23

Storage................................................. 31

Troubleshooting.................................... 32

Repair Parts ......................................... 36

Parts Ordering ............... ........Back Cover

•For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructionsin the owner's manual,

Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.

This Warranty does not cover:.

• Expendable items which become wom during normal use, such as blades, spark

plugs, air cleaners, belts, etc.

• Tire replacement or repair caused bypuncturesfrom outside objects, such as nails,

thoms, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improperstorage or acci-

dent or the failureto maintain the equipment according to the instructionscontained in the owner's manual.

• Riding equipment used for commercial or rentalpurposes.

LIMITED 90 DAYWARRANTY ON BATTERY For ninety (90) days from date of pumhase, if any battery included with this riding equip-

ment proves defective in material or workmanship and ourtesting determines the bat-

tery will not hold a charge, Sears will replace the battery at nocharge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service willstill be avail-

able after 30 days from thedate of purchase but a standard trip charge will apply). This warranty applies only while this product is inthe United States. This Warranty gives you

specific legal rights,and you may also have other dghts which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions,to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people

befOr_mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down.and

behind before and while backing:

• Be aware of the mower discharge direc-

tionand do not point it at anyone. Do not operate the mower without either the entire grasscatcher or the guard in place.

• Slow down before tuming.

• Never leave a runningmachine unat-

tended. Always turn offblades, set park- ing brake, stop engine, and remove

keys before dismounting.

• Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loadingor unload-

ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to Ioss-

of-contrel and tipover accidents, which can result in severe injury or death. All

slopes requireextra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting orstopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do nottum on slopes unless necessary, and then, tum slowly and gradually

downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliffor ditch, or if an edge caves in.

• Do-not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by

puttingyour foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adulL

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition. Check their proper operation regularly.

_ Never tamper with safety devices.

Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before

'storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairswith the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

whichcould expose moving pads or allow objects to be thrown. Frequently

- check components and replace with manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjustand service as required.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max), not

across.

_,Look for this symbol to point out impor-

tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE-

TY IS INVOLVED.

AcAuTION: In order to prevent acciden-

tal startingwhen setting up, tr-dnsporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where itcannot contact spark plug.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

• Donottumonslopesunlessnecessary,

and then, tum slowly and gradually downhill, if possible.

,_WARNING: The engine exhaust from this product contains chemicals known to

the State of Califomia to cause cancer, birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

3ASOLINE :3.5GALLONS 3APACITY UNLEADED _,ND TYPE: REGULAR

OIL TYPE SAE 10W-30

API-SF/SG/SH): (above 32°F)

SAE 5W-30 (below 32°F")

_ILCAPACITY: W/FILTER: 4,2 PINTS

W/O FILTER: 3.7 PINTS

SPARK PLUG: Champion RC12YC

GAP: .040")

GROUND SPEED FORWARD: 5.8

MPH): REVERSE: 2.1

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS@ 3600 RPM

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail-

able on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and =Storage" sections of this

owner's manual.

,AWARNING: This tractor is equipped

with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or

grass-covered land unless the engine's

exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working

order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

(1) Shoulder Bolt

1 5/16-18 I

(1) Knob

(1) Washer

17/32 x 1-3/16 x 12 Gauge

#10 x 5/8 t

(2) Screws

(2) Weld Nuts_ (2) Lock

#1_ Washers#10

(2) Washers

3/16 x 3/4 x 16 Gauge _w

(3) Retainer Spdngs

(Double Loop)

/I_"_ (4) Retainer Springs

(Single Loop)

Partspacketseparatelyincarton

Parts Bag contents not shown full size

Seat

Video

Cassette

Steering Wheel

Mulcher

Plate

Manual Parts Bag

(2) Shoulder x7/8 x14 Ga.

Bolts

<:_ 12) Centerlock

(2) Keys Nuts

Steedng

Wheellnsed

Slope Sheet

(_(2) Washers 3/8

+®

(2) Gauge

U (2) Latch Hook

Assemblies

_(2) FrontLinkAssemblies

Steedng Sleeve

Extension

Wheels

Steedng

Sleeve

Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleft unassembledforshippingpurposes.Toensuresafeandproperoperationofyourtractor allpartsandhardwareyouassemblemustbetightenedsecurely.Usethecorrecttools

asnecessaryto insurepropertightness.Reviewthevideocassettebeforeyoubegin. TOOLS REQUIRED FOR

ASSEMBLY

-Asocketwrenchsetwill makeassembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (1) 3/4" Socket w/ (1) 112" wrench drive rachet (1)Pliers (1) Phillips Screw- (1) Utility knife driver

(1) Tire pressure gauge

_ Steedng

Wheel Insert

Hex Bolt

Lock Washer

Large Flat

Washer

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slidethe steering sleeve over the steer-

in_]shaft.

• Align tabs and press steering sleeve

extension into bottom of steering wheel.

• Position steering wheel so cross bars

are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft

with hex bolt, lock washer and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

Steering Wheel

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

• Press lift lever plunger and raise attach- ment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheeling position to disengage transmission (See

"TO TRANSPORT" in the Operation section of this manual).

• Roll tractor forward off skid.

Wheel

Adapter

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

• Lifthood to raised position.

• If this battery is put into service after

month and year indicated on label (label located between terminals) charge bat- tery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging instructions).

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat

pan.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position is

reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment knob

securely,

Seat

Seat Pan

CHECK TIRE PRESSURE The tires onyour tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important forbest cuffing performance.

• Reduce tire pressure to PSI shown in _PRODUCT SPECIFICATIONS" on

page 5 ofthis manual.

CHECK BRAKE SYSTEM

After you learn how to operate your trac- tor, check to see that the brake is properly

adjusted. See =TOADJUST BRAKE" in

the Service and Adjustments section of this manual.

INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

Shoulder Bolt

Rat Washer

IMPORTANT:Checkbellfor properrout- ingin allmowerpulleygrooves. Install

bellintoelectricclutchpulleygroove.

• Install one front link in top hole of the

right hand front mower bracket and right hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

• Install second front link in left hand

front suspension bracket only and retain with single loop retainer spdng as

shown.

•Tum height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the left hand suspension arm on

inward pointing deck pin. If necessary, rock and raise front of mower to align

deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install

the unattached front link in top hole of the left hand front mower bracket.

Retain with single loop retainer spring as shown.

• Place the right hand suspension arm on

inward pointing deck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer

spring with loops down as shown.

• Connect anti-sway bar to chassis brack- et under left footrest and retain with

double loop retainer spring.

• Turn height adjustment knob clockwise

to remove slack from mower suspen-

sion. Raise mower to highest position.

Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS in the

Operation section of this manual).

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See =TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing]motion, mower drive, and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and

weld nut as shown.

Suspension Arms Suspension

Chassis

Shoulder Bracket

•Boa

Gauge Wheel

3/8 Washer 3/8-16

Center Locknut

Use Pliersfor

Retainer Springs

Double Loop

• Retainer Spring

(Inward pointing

deck p_ns)

Double Loop Retainer Sp.dng

Anti-Sway Bar

Idler Pulley

Front Mower

Retainer Springs

DLschargeGuard

NOTE:Pre-assembleweldnuttolatch

hookbyinsertingweldnutfromthetop withhookpointingdown.Tightenhard-

waresecurely.

• Raise and hold deflector shield in up- right position.

• Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

- • Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not remove discharge guard from mower. Raise and hold guard

when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are designed for discharging and bagging also.

Weld Nut

Lock Washer

Weld

Nut

Latch

Mulcher '_,-----Screw Plate

Hook Points

Latch

Lock

Washer

*/CHECKLIST

Please review the following checklist:

•/ All assembly instructions have been completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and tight-

ened securely.

/ All tires are properly inflated. (For ship-

ping purposes, the tires were overinflat- ed at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cuffing results. ('13res must be propedy inflated for leveling).

•/ Check mower and drive belts. Be sure they are routed propedy around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are propedy clamped.

,/Before ddving tractor, be sure freewheel

control is in drive position.

While leaming how to use your tractor, pay extra attention to the following impor-

tant items: ,/Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean, regu- lar unleaded gasoline.

•( Become familiar with all controls - their location and function. Operate them before you start the engine.

•/ Be sure brake system is in safe operat- ing condition.

,/It is important to purge the transmission

before operating your tractor for the first

time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and =PURGE TRANS-

MISSION" in the Operation section of this manual).

Deflector Shield

, 11

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththe product.

Learnandunderstandtheirmeaning.

BATTERY CAUTIONOR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVEL]RGTI_EMP T

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED

FREE WHEEL

DANGER, KEEP HANDS AND FEET AWAY

(AutomaticModelsonly)

KNOW YOUR TRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR

TRACTOR Comparethe illustrationswithyourtractortofamiliarizeyourselfwiththe locationsof

variouscontrolsand adjustments.Savethismanualfor future reference.

UghtSw h

Ignition Switch

Throttle Control

Clutch/Brake Peda

Chokq Control

- Parking Brake

Position

Attechment Clutch Switch

Uft Lever Plunger

LiftLever

Height Adjustment

Knob

Free Wheel

Our tractors conform to the safety standards of the Amedcan

National Standards Institute.

AI"I'ACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-

tachments mounted to youftractor. LIGHT SWITCH: Turns the headlights on

and off. THRO'I-rLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to adjust, the mower cutting height.

IGNITION SWITCH: Used for starting and stopping the engine.

Motion Control

Lever

ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other

attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position. MOTION CONTROL LEVER - Selects the

speed and direction of the tractor.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing

the tractor with the engine off.

Theoperationofanytractorcanresultinforeignobjectsthrownintothe eyes,whichcanresultinsevereeyedamage.Alwayswearsafetyglasses oreyeshieldswhileoperatingyourtractoror performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan- dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator

.presence sensing switch. When engine is

running, any attempt by the operatorto leave the seat without first settingthe

parkingbrake will shut offthe engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal intofull

=BRAKE" position and hold,

• Place parking brake lever in=EN- GAGED" positionand release pressure from clutch/brake pedal. Pedal should

remain in =BRAKE" position. Make sure parkingbrake willholdtractor _.secure.

Throttle Push-In to AttachmentClutch

Control "Disengaged" Switch PullOut To

---__ Engage

Clutch/B"_ake -ni_=_=n=_r, "Parking Brake

Position Position

STOPPING MOWER BLADES -

• To stop mower blades, move attach-

mont clutch switch to =DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress, clutchroreke pedal into full BRAKE"

position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal ksdepressed.

ENGINE -

• Move throttle'control to slow position.

NOT "P.:_.F-allure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire'.

Tum ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthodzed

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than =OFF" will cause the battery to be dishcarged (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

A CAUTION: Always stop tractor com- pletely, as descdbed above, before leaving

the operator's position; to empty grass

catcher, etc.

THRO'n'LE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throt-

tle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

• Start tractor with motion control lever in

neutral (N) position.

• Release parking brake and clutch_rake

pedal.

• Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turn-

ing the height adjustment knob in

desired direction.

•Tum knob clockwise (0) to raise cutting

• /urn Knoe counterclockwise (0)to

lower cutting height.

The cutting height range is approximately

1-1/2" to 4-1/2". The heights are mea- sured from the ground to the blade tip with

the engine not running. These heights are

approximateandmayvarydepending uponsoilconditions,heightof grassand

typesofgrassbeingmowed.

• The average lawn should be cut to approximately 2-1/2 Inches during the

cool season and to over 3 inches during hot months. For healthier and better

looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper position to help

prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a

flat level surface.

• Adjust mower to desired cutting height

(See =TO ADJUST MOWER CUFFING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

,_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the discharge guard in place.

TO OPERATE ON HILLS

_,CAUTION: Do not drive up or down

hillswith slopes greater than 15° and do not drive acrossany slope; Use the slope

guide provided at the back ofthis manual

• Choose the slowest speed beTorestart-

ing up or down hills.

• Avoid stopping or changing speed on

hills. control lever to slower possion.

If stoppingis absolutely necessary, push clutch/brake pedal quicklyto brake posi-

i•lf slowingis necessary, move throttle

tion and engage parldng brake.

Move motioncontrol lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is depressed.

parkingbrake and clutch/brake pedal. Slowly move motton control lever to

i o restad movement, slowlyrelease

slowest setting. Make all turns slowly.

Attachment Clutch Switch Pull Out To

Attachment Lift Lever High Position

/ Low

:-_'Position

// Discharge

7'\ Guard

Mounting Bracket

3/8-16

Locknut Shoulder Bolt

3/8 Washer 'Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensingswitch. Any attempt by

the operator to leave the seat withthe

engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment liftcon-

troi.

• S_ mower blades by engaging attach- mer_ crutchcontrol.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

..... 15

1 -'- 4

Push In To _-_

"Disengage" "_) )_

TO TRANSPORT

When pushing or towing your tractor, be

sure to disengage transmission by placing

freewheel control in freewheeling posi-

tion. Freewheel control is located at the rear drawhar of tractor.

• Raise attachment lift to highest position

with attachment lift control.

• Remove retainer spdng from freewheel

control rod.

• Push control rod in to disengage trans-

mission and reinsert retainer spdng into control rod hole now on back side of the

bracket.

• Do not push or tow tractor at more than

two (2) MPHo . .

• To reengage transmission, reverse

above procedure;

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.). TOWING CARTS AND OTHER

A'I-rACHMENTS Tow only the attachments that are recom-

mendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

shipped, from the factory, already filled

i The engine in your tractor has been

with summer weight oil. Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/dip stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See =OIL

VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of 87

octane, (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

_Tx oil with gasoline. Purchase fuel in

quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean

winter grade gasoline to help insure good _d weather starting.

WARNING: Experience indicates that

alcohol blended fuels (calledgasohol or

usingethanol or methanol) can attract

moisturewhich leads to separation and formation of acids duringstorage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel linesand carburetor are empty. Use fresh fuel next season. See

Storage Instructionsfor additional

information. Never use engine or carburetor cleaner productsin the fuel _k or permanent damage may occur.

CAUTION: Fillto bottom of gas tank

filler neck. Do not overfill.Wipe off any spilled oil or fuel. Do notstore, spill or use gasoline near an open flame.

TO START ENGINE When startingthe engine for the firsttime

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

• Be sure freewheel controlis in the

transmissionengaged position.

• Sit on seat in operating position, depress clutch/brake pedal and set

parkingbrake.

• Place motion control lever in neutral (N) position.

• Move attachment clutchto =DISEN- GAGED" position.

• Move throttle controlto fast position

• Pullchoke controlout for a cold engine

start attempt. For a warm engine start attemptthe choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

• Insert key into ignition and tum key

clockwise to =START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several

attempts, push choke control in, wait a few minutes and try again. If engine still

does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F AND ABOVE)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out slight- ly for a few seconds and then continue

to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

COLD WEATHER STARTING (50 ° FAND

BELOW)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in

speed and load, until the choke control

is fully in. If the engine starts to run roughly, pull the choke control out slight- ly for a few seconds and then continue

to push the control in slowly. This may

require an engine warm-up period from

several seconds to several minutes,

depending on the temperature.

AUTOMATIC TRANSMISSION WARM-UP

• Before driving the unit in cold weather,

the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in neu-

tral. Release the parking brake and

let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to

warm up. This can be done dudng the engine warm up period.

• The-attachments can be used during the engine warm-up period after the

transmission has been warmed up and may require the choke control be pulled

out slightly.

NOTE: A high altitude (above 3000 feet)

or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

,.==-.jr

PURGE TRANSMISSION

_,CAUTION: Never engage or disen- gage freewheel lever while the engine is

running.

To ensure proper operation and perfor- mance, it is recommended that the trans-

mission be purged before operating tractor for the firsttime. This procedure will

remove any trapped air insidethe trans-

mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removeal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface with

• engine off and parking brake set.

Disengage transmissionby placing free-

wheel controlin freewheeling position

(See =TOTRANSPORT" in this section of manual).

• Sittinginthe tractor seat, start engine. After the engine is running, movethrot- tle controlto slow position.With motion

controllever in neutral (N) position, slowly disengage clutch/brake pedal.

• Move motioncontrol lever to full forward

_,lositionand hold for five (5) seconds.

eve lever to full reverse position and

holdfor five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels. The air is

being removed from hydraulicdrive sys-

tem.

• Move motioncontrol lever to neutral (N) position. Shut oftengine and set parking

brake.

• Engage transmission by placing free-

whee/control indriving position(See

=TOTRANSPORT" inthis section of manual).

• Sitting in the tractor seat, start engine. After the engine is running,move throt-

tle controlto half (1/2) speed. With

motioncontrollever in neutral (N)posi- tion, slowly disengage clutch/brake pedal.

• Slow_ move motioncontrol lever for-

ward, after the tractor moves approxi-

mately five (5) feet, slowly move motion control lever to reverse position.After the tractor moves approximately five (5)

feet returnthe motion controllever to the neutral (N) position. Repeat this pro-

cedure with the motion controllever three (3) times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tirechainscannotbeusedwhenthe mowerhousingis attachedtotractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

-= The left hand side of mower should be used for trimming.

• Ddve so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

• When mowing large areas, start by turn- ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow in the opposite direction making left

hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possi-

ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde- sirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of matedal. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired°

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance, keep

mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippin_s many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades.

• Avoid cuffing your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the eady

aftemoon. At this time the grass has

dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path.

• Change your cutting pattem from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and graining of the lawn.

CUSTOMER RESPONSIBILITIES

.A,.T .A.CESC"EOUL

FILL iN DATES _e_'_'_. _'_r'_. o_ _,€_'_,d_"l_ .Yo,_

,eYou o.p E

REGULAR SERVICE aS- _p_,/ _-,r:/_,_ _.4_/,_

Check Brake Operation Check Tira Pra_sure _ _

Check Operator Presence and

T Interlock Systems I_'

R CheckforLooseFasteners V' 1_7 ll/

T LubdcalionChart

0 Check BatteryLevel

CAS_n_,_.o., elad_ i"

R Cleon Battery and Terminels/Recharge t/#

Check Tronsaxle Cooling I_/ AdjustBlade Belt(s) Tension kl's

Adjust MolJonDrive BeER(s)Tension II_s

Check Engine Oil Level I_ I/'

_SERVICE DATES

ChangeE,_r_Oil _,_ V'

E CleanAir RERer t,_/_;

N Clean AirScreen

G Inspect Muffler/Spark Attester

Replace Oil RERef(If equipped) li_l.:

EN Clean Engine Cooling Fins

Replace Spark Plug I_ Replace Air Filter Paper Cartridge Replace Fuel Filter ll_

I - Chenge mo_ o_en w4_moperatingunderi heavy loadof _'1highambienttemp. 5 - ff equippedw_hadjustabklsyslem.

2 - Servicen_ oilen whenopecatlngIn dittyor"dm4y¢_litkx_. 6 - NotI_lnKI | equipped'_'1 nl_lleniltce-lnle bldt_y.

3. # equippedwllhoi Ill.r, d_nge ol i_y 50 hour. 7 -"nlinten boer a_depb_ b_ to 35 ft..Ixk n_mm_. 4 - Rq_e blad_ mo_ o_en when mow_o in_ndy _i. Do r_ o_mghte_

GENERAL RECOMMENDATIONS LUBRICATION CHART

The warranty on this tractor does not cover eTie Rod BallJoints

items that have been subjected to operator eSpindle Zerk------I _ _eSpindle Zerk abuse or negligence. To receive full value

from the warranty, operator must maintain eFront-------{-_ ._=,=,=,=,=,=,=,i__ eFmnt

v',

I.'1

adjustments will need to be made periodi- Bearing __ Bearing

tractor as instructed in this manual. Some Wheel _ _ rw Wheel cally to properly maintain your tractor. Zerk _-,,_ Zerk

All adjustments in the Service and eSteering-_' __ _ I "_" Adjustments section of this manual should Sector | eEngine

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level. Check brake operation.

Check operator presence and intedock which have special nylon bearings. Viscous lubd-

i Check tire pressure. IMPORTANT: Do not oil or grease the pivot points

systems for proper operation, cants will attract dust and dirt that will shorten the C_-dck for loose fasteners, must be lubricated, use only a dry, powdered

Gear Teeth \

OSprey Silicone lubriant (Move Boots to Lubricats) eGeneral Purpose Grease

@Refer toCustomer Responsibilities=ENGINE" Section

life of the self-lubricating bearings. If you feel they graphitetype lubricant sparingly.

-4 k--

TRACTOR

Always observe safety rules when per-

forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest

gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the Service and

. Adjustments section of this manual).

TIRES

• Maintain proper air pressure inall tires (See "PRODUCT SPECIFICATIONS"

on page 5 of this manual).

• Keep tires free ofgasoline, oil, or insect

control chemicals which can harm rub-

ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rotand corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your trac-

tordoes not function as described below, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged

blades,

BLADE REMOVAL

• Raise mower to highest position to allow

access to blades.

• Remove hex belt, lockwasher and flat

washer secudhg blade.

• Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten boltsecurely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Edge Up Mandrel

Center Hok Assembly

Rat Washer,

Star

*A Grade 8 heat treated bolt can be

identified by six lineson the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a gdnding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt

or pin parallel with the ground, if blade is balanced, it should remain in a hod- zontal position. If either end of the blade

moves downward, sharpen the heavy

end until the blade is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

Blade

5/8" Bolt or Pin

appear to be centered, but are not. BA'n'ERY

Your tractor has a battery charging system wh=ch is sufficient for normal use.

However, pedodic charging of the battery with an automotive charger will extend its

life.

Keep battery bolts tight.

*Keep battery and terminals clean.

Keep small vent holes open. Recharge at 6-10 amperes for 1 hour.

TO CLEAN BATrERYAND TERMINALS Corrosion and dirt on the battery and ter-

minals can cause the battery to =leak" power.

• Remove terminal guard.

• Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See =REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manu- al).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if

necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com- pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or

SH. Select the oil's SAE viscosity grade according to your expected operating tam-

perature.

T[MFF.RA'PJRE RkW_ ANTICIPA_T_D8_ORE NEXT_t. C_kN_E

Change the oil after avery 50 hours of

operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before start- ing the engine and after each eight (8)

hours of operation. Tighten oil fill cap/dip- stick securely each time you check the oil

level. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace

oil drain plug and tighten securely.

• Refill engine with oil through oil fill dip-

stick tube. Pour slowly• Do not overfill.

For approximate capacity see =PROD- UCT SPECIFICATIONS" on page 5 of

this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil at

=FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Air

Oil Drain

Screen

Oil Fill Cap/Dipstick

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from over- heating. Clean with a wire brush or com- pressed air to remove dirt and stubborn

dried gum fibers.

+ 47 hidden pages

Craftsman 917273021 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual