Craftsman 917273014 Owner’s Manual

Owner's Manual
CRRFTSMRN°
20 HP
ELECTRIC START
46" MOWER
6 SPEED
GARDEN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and fellow all Safety
Rules and Instructions before operating this equipment
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5am 5pm Mon Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ................................................. 2
Safety Rules ...._...................................... 2
Product Specifications ............................ 5
Assembly ................................................ 8
Operation ............................................. 12
Maintenance Schedule ....................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Maintenance ........................................ 18
Service and Adjustments ..................... 23
Storage ................................................ 29
Troubleshooting .................................. 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet
and throwing objects. Failure to observe the following safety instructions could
result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the
guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or
crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-
related injuries. These operators should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from serious injury.
SLOPE OPERATION
Slopes are a major factor related to loss- of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-
ly downhill, if possible.
Oo not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do nottry to stabilize:the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the, watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area. Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oi_ or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. FreqUently check components and replace with
manufacturer's recommended parts,
when necessary.
Be sure the area is clear of other people before mowing. Step machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope. Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradual- ly downhill, if possible.
4
ALook for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEAWARE!!! YOUR SAFETY IS INVOLVED.
ACAUTION: In order to prevent acciden- tal starting when setting up, transporting,
adjusting or making repairs always
disconnect spark plug wire and place wire where it cannot contact spark plug.
ACAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
ACAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a s_ope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
AWARNING" The engine exhaust from this product contains chemicals known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR
)ILTYPE SAE 10W30 _,PI-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.2PINTS
W/O FILTER: 3.7PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
GROUND SPEED LO: HI: (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM
SYSTEM:
BA'I-FERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been
designed, engineered and manufactured
to give you the best possible dependabil-
ity and performance. Should you experience any problem you
cannot easily remedy, please contact your nearest Sears Authorized Service
Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Sears Maintenance Agreement is available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
AWARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (if any). It a spark arrester is used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the m_ftler is available through your nearest Sears Authorized Service Center/Department (See
REPAIR PARTS section of this manual).
5
Steering Wheel
Steering_
Wheel Insert
Seat
(1)Washer
@17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Mower
Steering Sleeve
Extension
Steering Sleeve
(1) Shoulder
Bolt 5/16-18
(4) Retainer Springs (single loop)
(2) Shoulder Bolts
_(2) Wheels
©
(2) Centerlock Nuts
(3) Retainer Springs (double loop)
Gauge Wheels
(2) Washers 3/8 x 3/4 x 14 Ga.
6
Video Cassette
--t
Slope Sheet
Keys
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below. (1) 9/16" wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating position (seated behind the steering
wheal).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes from shipping carton.
Cut, from top to bottom, along lines on all four corners of shipping carton, and
lay panels flat.
Remove mower and packing materials.
Check for any additional loose parts or boxes and remove.
7
BEFORE REMOVING TRACTOR FROM SKID :
ATTACH STEERING WHEEL
Remove hex bolt, lock washer and large flat washer from steering shaft.
Position front wheels of the tractor so they are pointing Straight forward.
Slide the steering sleeve over the steering shaft.
Align tabs andpress steering sleeve extension into bottom of steering
wheel.
Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt, lock washer and
large flat washer previously removed. Tighten securely.
Snap steering wheel insert into center of steering wheel.
Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
%,,_F-_ Wheel Insert
_ _-F_ Steering
_Lock Washer
_ Stceaepitng Wheel
Steering _ . T Sleeve _ abs
Extension I
Steering Shaft
Steering Sleeve
Hex Bolt
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label (label located between terminals)
charge battery for minimum of one
hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual
for charging instructions).
°_-t .- , ,
. Label
INSTALLSEAT
Adjust seat before tightening adjustment
knob.
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
8
..atw %o,.o
Slowly release clutch/brake pedal and
slowly drive tractor off skid.
Apply brake to stop tractor, set parking
S,ou,ooroo,,
Adjustment _ ._;_J"
NOTE: You may now roll or drive your
tractor oft the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and function of controls)
Press lift lever plunger and raise
attachment lift lever to its highest
position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
Operation section for location and
function of controls)
&WARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual, Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps
have been completed.
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake pedal and set the
parking brake.
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to its highest
position.
Start the engine. After engine has started, move throttle control to idle
position.
Depress clutch/brake pedal into full
"BRAKE" position and hold, Move
gearshift lever to 1st gear.
neutral position.
Turn ignition key to "OFF" position.
brake and place gearshift lever in
Continue with the instructions that follow.
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and
mower suspension arms are raised with attachment lift control. Engage parking
brake.
Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to
left side of mower deck.
Slide mower under tractor with dis-
charge guard to right side of tractor.
IMPORTANT: Check belt for proper
routing in all mower pulley grooves. Install belt into electric clutch pulley
groove.
Install one front link in top hole of the R.H. front mower bracket and R.H. front
suspension bracket. Retain with two
single loop retainer springs as shown.
Install second front link in L.H. front suspension bracket only and retain
with single loop retainer spring as
shown.
Turn height adjustment knob counter- clockwise until it stops.
Lower mower linkage with attachment
lift control.
Place the L.H. suspension arm on
inward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension arm. Retain with double loop retainer
spring with loops down as shown.
Slide left side of mower back and install the unattached front link in top hole of
the L.H. front mower bracket. Retain
with single loop retainer spring as shown.
Place the R.H. suspension arm on inward pointing deck pin. If necessary,
rock and raise front of mower to align deck pin with the hole in suspension arm. Retain with double loop retainer
spring with loops down as shown.
Connect anti-sway bar to chassis bracket under left footrest and retain
with double loop retainer spring.
Turnheightadjustment knob clockwise
to remove slack from mower suspen- sion.
Raise mower to highest position.
Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
Double Loop Retainer Front Mower Spring (Inward Bracket
pointing deck pins)
Suspension Front
Chassis Arms Link
Bracket "_;
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion, mower drive, and
mower blade drive belts in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is
properly adjusted. See 'qO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
Shoulder Gauge Bolt ,_ Wheel
3/8-16 Center
Locknut
Use Pliers for
Retainer Springs
/ \ Loop
Double Loop Retainer Spring
Down
Front Link
Retainer Spring
Deflector Shield
J
Anti-Sway Bar
Idler Pulley
10
TO INSTALL MULCHER PLATE
(If previously removed)
Raise and hold deflector shield in
upright position.
Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
Hook front latch into hole on front of
mower deck.
Hook rear latch into hole on back of
mower deck.
&CAUTION: Do not remove discharge guard from mower. Raise and hold guard
when attaching mulcher plate and allow it to rest on plate while in operation.
Deflector
Shield _-/_ Mulcher
_'_'_ /Plate
Latch Hooks
TO CONVERT TO BAGGING OR
DISCHARGING NOTE: The mulcher blades will dis- charge and bag grass, but for best
bagging and discharging install the high performance blades.
Remove mulcher plate and mulcher blades and install high performance
blades, (see BLADE REMOVAL in the MAINTENANCE section of this
manual).
Store mulcher blades and mulcher
plate in a safe place. Your mower is now ready for discharging or installa-
tion of optional grass catcher acces- sory.
CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you
receive the best performance and satisfaction from this quality product.
Please review the following checklist:
/ All assembly instructions have been
completed.
,/No remaining loose parts in carton.
/ Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
# Check mower and drive belts. Be sure
they are routed properly around
pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor,
pay extra attention to the following important items:
/Engine oil is at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
r:- A
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
LIGHTS ON OVER TEMP 1 _
LIGHT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
,A.
t
IGNITION CLUTCH DISENGAGED
ATTACHMENT
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls end adjustments. Save this manual for future reference.
Ignition Switch Position
Ammeter
Attachment
Throttle Control
/
Clutch/Brake
Choke Control g Brake
Switch
Lift Lever Plunger
Attachment
Lift Lever
Height _ :lange Shift Lever
Adjustment
Knob
/
Gear Shift Lever \
\
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other
attachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control
engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL: Used when starting a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears. ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other attachments mounted to your tractor.
LIFT LEVER PLUNGER; Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-).
PARKING BRAKE: Locks clutch/brake into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake willl shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN- GAGED" position and release
pressure from clutch/brake pedal.
Pedal should remain in "BRAKE"
position. Make sure parking brake will hold tractor secure.
Push-In
Choke Control
Throttle
Control_
=Brake"
Polition
,, Attachment Clutch
Switch Pull Out To
c,u&ra o
"Drive" Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach- ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE-
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to
idle before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
,_.CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disen-
gage.
TO MOVE FORWARD AND BACK- WARD
The direction and speed of movement is controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
Move gearshift and range shift levers to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired direction.
Turn knob clockwise (F_) to raise
cutting height.
Tum knob counterclockwise (b,-_)to
14 lower cutting height.
Thecuttingheightrangeis approxi-
mately 1-1/2" to 4-1/2". The heights are measured from the ground to the blade
tip with the engine not running. These heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being
mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions.
Adjust gauge wheels with tractor on a flat
level surface.
Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section o1this
manual).
With mower in desired height of cut po- sition, gauge wheels should be as-
sembled so they are slightly off the
ground. Install gauge wheel in appropri- ate hole with shoulder bolt, 3/8 washer,
and 3/8-16 locknut and tighten securely.
Repeat for opposite side installing gauge
wheel in same adjustment hole. Gauge Wheel _'_ ",, ,y_
Mounting l'l Lt (_l,_l_ "'_'_ Bracket __ IL _ --( '_-
' J
3/8 Washer --__. _/
..... "_."._h_ .,Shoulder
_auge Wheel _.,J" _t
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift
control.
Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disen- _llgage attachment clutch control.
CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch Pull Out To
PushlnTo
"Disenga_
TO OPERATE ON HILLS
_ILCAUTION: Do not drive up or down hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope guide provided at the back of this
manual.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear and
range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly. TO TRANSPORT
Raise attachment lift!to highest position with attachment lilt control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hooi:l is closed and
secured to tractor. Use an appropriate
means of tying hood to. tractor (rope, cord, etc.).
Lever High
Position
_Low
Position
Shield
15
TOWINGCARTSANDOTHERAT- TACHMENTS
Towonlythe attachmentsthatare
recommendedby andcomplywith specificationsof themanufacturerofyour tractor.Usecommonsensewhentowing. Tooheavyof a load,whileona slope, is
dangerous.Tirescanlosetractionwith thegroundandcauseyoutolosecontrol
ofyourtractor.
BEFORE STARTING THE ENGINE
CHECKENGINEOILLEVEL
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and remove oil fill cap/
dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube. Remove and read oil
level. If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte- nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do
not mix oil with gasoline. Purchase fuel in quantities that can be used
within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to
_wIP insure good cold weather starting.
ARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions
for additional information. Never use
engine or carburetor cleaner products in
the fuel tank or permanent damage may
occur.
_,CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will
take extra cranking time to move fuel from the tank to the engine.
Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
Place gear shift lever in neutral (N)
position.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to fast position
Pull choke control out for a cold engine
start attempt. For a warm engine start attempt the choke control may not be
needed.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F AND
ABOVE)
When engine starts, slowly push choke control in until the engine begins to run smoothly. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50 ° FAND BELOW)
When engine starts, slowlypush choke control in until the engine begins to run
smoothly. Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run
roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
16
This may require an engine warm-up period from several seconds to several
minutes, depending on the tempera- ture.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out slightly.
NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance.
See '90 ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
MOWING TIPS
Tire chains cannot be used when the mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
Use the runner on the right side of the
mower as a guide. The blade cuts approximately an inch outside the
runner.
The lett hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best pedormance of the attachment being used.
f
MULCHING MOWING TIPS IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean after each use.
Thespecial mulching bladewill recutthe
grass clippings many times and reduce
them in size so that as they fall onto the
lawn they will disperse into the grass and not be noticed. Also, the mulched grass
will biodegrade quickly to provide nutri-
ents forthe lawn. Always mulch with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early
afternoon. At this time the grass has dried and the newly cut area will not be
exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the
top one-third of the grass blades. For
extremely heavy mulching, reduce your width of cut on each pass and mow
slowly.
Certain types of grass and grass condi- tions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut,
mow across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east _to west the next week. This will help prevent matting and
graining of the lawn.
17
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE*
REGULAR SERVICE ._ERVICE DATES
Check Brake Operation If V' Check Tire Pressure V*
Check Operator Presence and
T Interlock Systems
Check for Loose Fasteners _7 V p
Lubrication Chart .
T Check Battery Level
Sharpen/Replace Mower Blades _,
R Clean Battery and]Terminals I_
Check Transaxle Cooling if Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level I_ Change Engine OII _1.2r3 I1_
i NE CleanAlrF'lter
Clean Air Screen
G Inspect Muffler/Spark Arrester
i _ Replace Oit Filter (If equipped) I1_._
Clean Engine Cooling Fins 1_2 Replace Spark Plug V' I_ Replace Air Filter Paper Cartridge V'2 Replace Fuel FUter. V*
1 - Char.gin m_rl* often when operatir, g up,tier a heavy load or in high ambient tarnpetalures 5. If equipped with adjustable lystlm. 2 - Servk=o more often when operating i_ dk'ty or dusty conditlo_s. 6 - Not required if equipped with maintena_ce-ftel battery.
3 - If _lU_Oped wJlh oi4 filter, ahange oil every 50 hours. 7 - Tightlm front axle pivc4 bolt to 35 h.-)t_, maximum¸
4. Replac e bledl)s Ilr_re omen when rt'owin g in sa,'=dy Soil Do nOl overtighten
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
(_ Spindle ___) Spindle
v'°
LUBRICATION CHART
® Tie Rod Ball Joints
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
_)Front Wheel ,-_ "_=_\ _-_)Fron_'
Bearing ' _-------" _L Bearir
Zerk F " 13,
@Steering.._ _ I\ b
Sect°r/ _. , 1 _V Gear _' J_ _"h'_
TeethI I ;:L I I I \
_)Check/ I _- _", ::-';_:: I I
Add _T
"rransax,eL.i ---'--T__J
Fluid
O SAE 30 or 10w30 motor oil (_ General Purpose Grease
® Refer to Maintenance "ENGINE" Section ® Spray silicone lubriant (Move Boots to
Lubricate)
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant
Wheel
Bearing Zerk
@Engine
18sparingly.
TRACTOR
Alwaysobserve safety rules when
performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this
manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the
attachment clutch is engaged, any attempt by the operator to leave the
seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
Raise mower to highest position to
allow access to blades.
Remove hex bolt, lock washer and flat
washer securing blade.
Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
Reassemble hex bolt, lock washer and flat washer in exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is Grade 8 heat
treated.
Trailing Edge Up
Blade Center
Flat Washer Lock Washer
_f---_Hex Bolt,
*A Grade 8 heat treated bolt can be identified
by six lines on the bolt head.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen- ing blade - but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
The blade can be sharpened with a file or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone
balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen
the heavy end until the blade is
balanced.
5/8" " e
Mandrel Assembly
Hole
19
BATTERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on
your tractor is maintenance free. Do not
attempt to open or remove caps or covers. Adding or checking level of electrolyte is
not necessary. TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and
terminals can cause the battery to "leak"
power.
Remove terminal guard.
Disconnect BLACK battery cable first then RED battery cable and remove
battery from tractor.
Rinse the battery with plain water and
dry.
Clean terminals and battery cable ends
with wire brush until bright.
Coat terminals with grease or petro-
leum jelly.
Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this
manual).
V-BELTS
Check V-belts for deterioration and wear after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear. TRANSAXLE COOLING
Keep transaxle free from build-up of dirt and chaff which can restrict cooling.
CHECK TRANSAXLE OIL LEVEL
Block up rear axle securely.
Remove left rear wheel by removing hub bolts.
Remove filler plug from transaxle. Oil level must be even with plug threads. If necessary, fill with SAE 30 motor oil, API SF, SG or SH. Replace filler plug.
Reassemble wheel to hub.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade according to your expected operating temperature.
SAE VISCOSITY GRADES
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
Change the oil after every 50 hours of operation or at least once a year if the
tractor is not used for 50 hours in one
year. Check the crankcase oil level before
starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the
oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change. All oil must meet API service classification SF, SG, or SH.
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine
when changing oil.
Remove drain plug.
After oil has drained completely, replace oil drain plug and tighten
securely.
Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not
overfill. For approximate capacity see "PRODUCT SPECIFICATIONS" section
of this manual.
Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the
tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube
when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.
Air Screen _ _:Z Oil Drain Plug
o
0 °
o_ _,_ Transaxle Filler,--_ Plug
2O
__/_ - Oil Fill Cap/
Dipstick
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