Craftsman 917273011 Owner’s Manual

Owner's Manual

£RaFTSMgN

20.0 HP

ELECTRIC STAR-l:

46" MOWER

6 SPEED

GARDEN TRACTQR

Model No.

917;.273011

• Safety

• Assembly

• Operation

• Maintenance

-, Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

....2

Safe_!Sul_s:::_....'...-7.':._..-_.,_.............. "........ 2

Prod_Specificat!ons ........................... 5

Assembly.,,L.J.L ...................................... 8

Opefa_... .................................... 12

IV_enance Schedule .............. ........... 19

-.,..

Maintenance ......................................... 19

Service and Adjustments ...................... 23

Storag--'_................................................. 31

Troubleshooting .................................... 32

Repair Parts ......................................... 35

. Pandering ....................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIBING EQUIPMENT For _ (2) years from the date of purchase, ifthis Craftsman Riding Equipment is main-

tai_td; Jubdcated and tuned up according to the instructions in the owner's manual, Sea_s Will repair or replace, free of charge, any parts found to be defective in material or

workmanship. This Warranty does not cover:.

• Expendableitemswhich become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci- dent or the failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the date of purchase, warranty service is available by taking your Craftsman riding equip- ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply)_ This

warranty applies only while this product is in the United States. This Warranty gives you

specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATI0_I

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• B_esu_bthe a_a is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point itat anyone. Do

not operate the mower without either

• the entire grass catcher or the guard in

place.

• Slow down before tuming.

• Never leave a running machine unat-

tended. Always turn oft blades, set park-

ing brake, stop engine, and remove keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unload- ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot backup the slope-or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

_, Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction; disengage the blades

and proceed slowly straight down the slope.

DO NOT:

• Do not tum on slopes unless necessary, and then, tum slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could sud-

denly tum over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

-- _n ceuld cause sliding.

• Do nottryto stabilizethe machine by puttingyourfoot on the ground.

• Do not use grass catcher on•steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Never allow children to operate the

machine.•

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow en- gine to cool before refueling. Do not

smoke."

- Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

beforerestarting.

• Never make adjustments or repairs with theengine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of.other people before_m___owi_ng._S_topmachine if anyone

enters the.area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere with

safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind and down for small children.

,_Look for this symbol to point out impor-

tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED.

• Mow up and down slopes (15 ° Max), not

across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overtum the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

° Do nottum on slopesunless necessary,

and then, tum slowly and gradually downhill, if possible.

,_WARNING: The engine exhaust from

this product contains chemicals known to the State of Califomia to cause cancer,

birth defects, or other reproductive harm.

-_CAUTION: In order tOprevent acciden- tal starting when setting up, transporting,

adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark plug.

PRODUCT. SPECIFICATIONS-

GASOLINE

3.5 GALLONS

c crrY._

UNLEADED REGULAR

OILTYPE

(API-SF/SG/SH):

OIL CAPACITY: W/FILTER: 4.2 PINTS

iSPARK PLUG: Champion RC12YC

(GAP: .040")

GROUND SPEED HI:

I(MPH): 0.7

TIRE PRESSURE: FRONT: 14 PSI

CHARGING

SYSTEM:

BATTERY:

BLADE BOLT 27-35 FT. LBS.

CONGRATULATIONS on your purchase

of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependability

and performance. Shouldyou experience any problemyou

cannot easily remedy, please contactyour

nearest Sears Authorized Service Center.

SAE 10W-30

(above32°1)

SAE 5W-30

(below32°1)

W/O FILTER: 3.7 PINTS

LO:

1.7

1.4

REAR: 10 PSI

15 AMPS @ 3600 RPM

AMP/HR: 35

MIN. CCA: 280

CASE SIZE: U1R

3.3

5.4

2.1

We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observe the =SAFETY RULES".

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail- able on this product. Contact your nearest

Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under =Mainte-

nance" and "Storage" sections of this owner's manual.

_I_WARNING: This tractor is equipped

with ;_n internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears Authorized Service Center (See REPAIR PARTS section of this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

( (1) Shoulder Bolt

'J 5/16-18

'iiiiiii"

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

1_ _uts @ ___RSe°_P_ingeSr Spdngs

,.,wo_.°oI_

3/16 x 3/4 x 16 Gauge ! I

Parts packet separately in carton

Seat

il I

Parts Bag contents not shown full size

(_(2) Washers 3/8

(2) Shoulder

Bolts

x 7/8 x 14 Ga.,

Cassette

Mulcher

Pads Bag

Video

Plate

Steering Wheel

Manual

(2) Keys

Steering

Wheel Insert

Slope Sheet

(2) Centedock

Nuts (2) Gauge

t" -?, tl

(2)LatchHook

Assemblies

'p"

(2) FrontUnk Assemblies

SteedngSleeve

Extension

W11eels

Steering

Sleeve "

Yournew tractor has beenassembledat the factorywith exceptionofthose parts left

unassem_bledfor shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY Asocket wrench set will make assembly

easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench

(1) 1/2" wrench (1) Utility knife (1)Pliers

When right or left hand is mentioned in this manu_,,it-means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).

(1) 3/4" Socket w/ drive rachet

(1) Phillips Screw- driver

(1) "i3repressure

gauge

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on

all four comers of shipping carton, and lay panels flat.

• Remove mower and package materials.

• Check for any additional loose parts or

_boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large fiat washer from steering shaft.

• Position front wheels of the tractor so

- they are pointing straight forward.

• Slide the steering sleeye over the steer-

ing shaft.

• Align tabs and press steering sleeve extension into bottom of steering wheel.

• Position steering wheel so cross bars are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and large flat

washer previously removed. Tighten

securely.

_Lock Washer

__..__/ Steering

Stee_na _ / Wheel

Steering_ Tabs Sleeve I

Extension

Steering Sleeve

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from trac-

tor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and

function of controls)

• Press lift lever plunger and raise attach-

ment lift lever to its highest position.

• Release parking brake by depressing

clutch/brake pedal.

• Place gearshift lever in neutral (N) posi-

tion.

• Roll tractor forward offskid.

Wheel Insert

2_Hex Bolt

Large Flat

Washer

_ AdapterWheel

HOWTO SET UP YOUR TRACTOR CHECK BATTERY

• Lift hood to raisedposition.

• lf_-hisbatteryis put intoserviceafter

month and year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTE-

NANCE section of this manual for charg- ing instructions).

• ii-'"-

INSTALL SEAT

Adjust seat before tightening adjustment

knob.

• Remove cardboard packing on seat pan

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and fiat washer loosely. Do not tighten. Lower seat into operating position and

sit on seat. -

• Slide seat until a comfortable position is

reached which allows you to press

clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat Pan

Shoulder

Bolt

Adjustment Knob

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping puq)oses. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" on page

5 of;this manual.

CHECK BRAKE SYSTEM After you leam how to operate your tractor,

check to see that the brake is propady adjusted. See =TO ADJUST BRAKE" in the

Service and Adjustments section of this manual.

Seat

Rat Washer

INSTALL MOWER AND DRIVE BELT Be sure tractorison level surface and mower suspensionarms are raised with

attachment lilt control.Engage parking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swinganti-sway barto

leftside of mower deck.

• Slide mower under tractorwith dis-

charge guardto rightsideof tractor.

IMPORTANT: Check belt for proper rout-

ing in all mower pulley grooves. Install belt into electric clutch pulley groove.

• Install one front link in top hole of the right hand front mower bracket and right hand front suspension bracket. Retain

with two single loop retainer springs as

shown.

• Install second front link in left hand

front suspension bracket only and

retain with single loop retainer spring as

shown.

• Tum height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment lift control.

• Place the left hand suspension arm on inward pointing deck pin. If necessary,

rock and r._aisefront of mower to align

deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached front link in top hole of

the left hand front mower bracket.

Retain with single loop retainer spring

as shown.

° Place the right hand suspension arm on

inward pointing deck pin. If necessary, rock and raise front of mower to align

deck pin with the hole in suspension arm. Retain with double loop retainer

spring with loops down as shown.

Connect anti-sway bar to chassis brack-

et under left footrest and retain with double loop retainer spring. Tum height adjustment knob clockwise

to remove slack from mower suspen- sion.

Raise mower to highest position.

Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the

Operation section of this manual). CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See =TO LEVEL

MOWER HOUSING" in the Service and

Adjustrnents section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments

section of this manual. Verify that the

Chassis

Shoulder BoR

Gauge Wheel

3/8 Washer 3/8-16

Use Pliersfor

Retainer Springs

Bracket

Center Locknut

4r_

Double Loop

Retainer Spring (Inward pointing deck pins)

Double Loop Retainer Spri.'ng

Anti-Sway Bar

Suspension Arms

Front Mower Bracket

Idler Pulley

Front Suspension

Brackets

Electric

Clutch

Front

Single Loop

Retainer Spdngs

Discharge Guard

belts aremuted correctly.

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate u_g screw, washer, lock washer, and

weld nut as shown.

NOTE: Pre-assemble weld nut to latch hook by inserting weld nut from the top

with hook pointing down. Tighten hard- ware securely.

. Raise and hold deflector shield in up

right position.

• Place front of mulcher plate over front of

mower deck opening and slide into place, as shown.

• Hook front latch ir_tohole on front of

mower deck.

- Hook rear latch into hole on back of mower deck.

ACAUTION: Do not remove discharge

guard fP6m-m_w_-r.Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

:_Simply remove mulcher plate and store in

a safe place. Your mower is now ready for

discharging or installation of optional grass

catcher accessory.

NOTE: It is not necessary to change

: blades. The mulcher blades are designed

:for discharging and bagging also.

Weld Nut

HookPoints

Please review the fonowi'ng checklist: / All assembly instructions have been

completed.

4" No remaining loose parts in carton. 4' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

4' Seat is adjusted comfortably and tight-

ened securely.

/ All tires are propedy inflated. (For ship

ping purposes, the tires wereoverinflat- ed at the factory).

/ Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are propedy

clamped.

While learning how to use your tractor, pay

extra attention to the following important items:

4' Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

•before you start the engine.

/ Be sure brake system is in safe operat-

ing condition.

Weld

Nut

• Mulcher

Plate

Latch Hook

Nut

,Lock

Washer

Deflector Shield

Latch Hooks

- 11

These symbolsmay appear onyour tractoror in literaturesupplied withthe product. Learnand understandtheir meaning.

E3A .=

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP '_

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

LIGHT

N H L

ATTACHMENT REVERSE . NEUTRAL HIGH LOW

CLUTCH ENGAGED

_(_ AI-I'ACHMENT

IGNITION CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND sAFETY RULES BEFORE OPERATING YOUR

TRACTOR Corr_pare-the illustrations with your tractor to familiarize yourseft with the locations of

various controls and adjustments. Save this manual for future reference.

Ught Switch

Ignition Switch

Ammeter

Throttle Control

Clutch/Brake

Pedal

Position

Attachment Clutch Switch

Lift Lever Plunger

Attachment

Uft Lever

Choke Control

Height Adjustment

Knob

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-

tachments mounted to your tractor.

MGHT SWITCH: Tums the headlights on

and off. THROTTLE CONTROL: Used to control

engine speed.

CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting a cold engine.

HEIGHT ADJUSTMENT KNOB: Used to

adjusllltte mower cutting height.

GEARSHIFT LEVER: Selects the speed and direction of the tractor.

Parking Brake

Gear Shift

Lever

Shift

Lever

RANGESHIFT-LEVER: Allows high (H) and low (L) speed for all forward and

reverse gears. ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its

position. IGNITION SWITCH: Used for starting and stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

Theoperationof anytractor can result inforeign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses

-or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stan-

dard safety glasses.

HOW TO USE YOUR TRACTOR Your tractor is equipped with an operator

presence sensing switch. When engine is

running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

TO SET PARKING BRAKE

• Depress clutch/brake pedal into full

=BRAKE" position and hold.

• Place parking brake lever in =EN-

GAGED" position and release pressure from clutch/brake pedal. Pedal should remain in =BRAKE" position. Make sure parking brake will hold tractor secure.

Throttle Push-In to Attachment Clutch Control Switch Pull Out To

=Engage"

=Brake"

Position

Gear

Pedal =Ddve" Position

STOPPING

)isengag Lever

Position

MOWER BLADES-

• To stopmower blades,=move attach- ment clutchswitchto =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress

clutch/brake pedal into full =BRAKE" po- sition.

• Move gearshift lever to neutral (N) posi-

tion.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttle control to

slow I_n a_.. allowing engine to idle befdi'e st6ppin_j may cause engine to

=backfire'.

• Turn ignition key to =OFF-"position and

remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than =OFF-"will cause

the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may cause =browning" of grass. To eliminate

this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throb

tie reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a

warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and-gearshift lever in neutral

(N)position.

• Move gearshift and range shift levers to desired position.

• Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete

stop before shifting or changing gears.

Failure to do so wil! shorten the useful life

of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turn- ing the height adjustment knob in

desired direction.

• Turn knob clockwise (__.,)to raise cutting height.

• Turn knob counterclockwise (_) to lower cutting heighL

The cutting heightrange is approximately

1-1/2"to 4-1/2". The heightsare mea-

suredfrom the groundto the bladetip with the engine not running. These heightsare

approximateand mayvary depending uponsoil conditions,heightof grass and

types of grass beingmowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months. For healthier and better looking lawns, mow often and after

moderate growth.

• For best cuffing performance, grass over 6 inches in height should be

mowed twice. Make the first cut rela- tively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mow(_t fs_t'ttle _-dsired cutting height in operating position. Gauge wheels then

keep the deck in proper position to help prevent scalping in most terrain condi-

tions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut po- sition, gauge wheels should be assem-

bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder belt, 3/8 washer, and 3/8-

i6 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Mounting

Bracket

3/8-16 Locknut Shoulder Bolt

3/8 Washer Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

...presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch

engaged wig shut offthe engine,

¶ _ d_ed height of cut.

-" Lower mower with attachment liftcontrol

• :szan mower Dlaaes Dy engagmngiltt_ll,;ll-

ment clutch control. .....

• TO STOP MOWER BLADES -disen-

ge attachment dutch control.

AUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. TO OPERATE ON HILLS

Attachment Clutch

Switch Pull Out To "Engage"

Attachment Uft Lever

High PositiOn

Low

.'.-P"Position

..'/

i.'.:"Di,_t_rge"

Guard

Push In To

"Disengage"

ACAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move-throttle control lever to slower position.

• If stopping is absolutely necessary,, push clutcll/brake pedal quickly to brake posi- tion and engage parking-brake.

• Move gearshift lever to 1st gear and

range shift lever to low (L) position. Be sure you have alloWed room for.tractor

to roll slightly as you restart movement.

• To restart movement, slowly release

parking brake and clutcli/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N)

position. •

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transpoltifl9 your tractor on a truck . or a trailer, be,sum hood is dosed and secured to tractor. Use an appropriate

moans oftyinghoodtotractor(rope,cord. 0

etc.).

ATTACHMENTS Tow onlythe attachmentsthat are recom-

mended byand complywithspecifications ofthe-manufacturerof yourtractor.Use commonsense when towing.Too heavy of a load, while on a slope,is dangerous. Tires can losetractionwith thegroundand cause you to losecontrolof yourtractor.

•BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fillcap/dip stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the

tube/D_'n0-t ti_'readthe cap onto the tube. Remove and read oil level. If nec-

essary, add oil until =FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See =OIL VISCOSITY CHART" in the Customer

Responsibilities section of this manual).

• To change engine oil, see the Customer

Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

•unleaded gasoline with a minimum of 87

octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tempera- tures below32°F(0°C), use fresh, clean

..winter grade gasoline to help insure good

,_dAweather starting.

RNING: Experience indicates that

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be emp-

tied before stora,(]e of 30 days or longer.

Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are

empty.i_,fres_fuel next season. See Stor_'ge-I_tmct_ns for additional

,,.u,, ,,*-,uusm.i_uvur use engine or carburetor cleanerproducts in the fuel

k or permanent damage may occur. CAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When startingthe engine for the firsttime or if the engine has run out offuel, it will take extra crankingtime to move fuel from the tank to the engine.

• Sit on seat in operating position,

depress clutch/brakepedal and set parking brake.

• Place gear shift lever in neutral(N)

position.

• Move attachment clutchto =DISEN-

GAGED" position.

• Move throttlecontrolto fast position

• Pull choke controlout for a cold engine

startattempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and tum key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still

does not start, pull the choke control out and retry.

WARM WEATHER STARTING (50 ° F

AND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the_engine starts to run

roughly, pullthe choke control out slight- ly for a few seconds and then continue

to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using

the choke as described above.

engineto accept smallchanges in ....

speed and load, untilthe choke control isfully in.If the engine startsto run

r0u--ghly,-pullthe choke controloutslight- lyfor a few seconds and then continue

to pushthe control in slowly.This may requirean engine warm-up period from

several seconds to several minutes, depending on the temperature.

• The attachments can be used during

the engine warm-up periodand may requirethe choke controlbe pulledout

slightly.

NOTE: A highaltitude (above 3000 feet) or in cold temperatures (below 32 F)the

carburetorfuel mixture may need to be adjusted for best engine performance.

See =TOADJUST CARBURETOR" in the Service andAdjustments section of this

manual.

MOWING TIPS

• Tire chains cannot he used when the

mower housing is attached to tractor.

• Mower should he properly leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should he used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

-the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippings and more uniform cut-

ting.

L •

When mowing large areas, start by tum- ing to the right so that clippings will dis-

charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left hand tums until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings.

Make first cut relatively high;_the second

to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave unde- sirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as wellas the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.

MULCHING MOWING TIPS IMPORTANT:Forbest performance,keep

mower_housing free of built-up grass and

trash_ Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action. The

best time to mow your lawn is the early afternoo-n.-Atthi_ ][me the grass has

dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cut- ting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass condi- tions may require that an area be

mulched a second time to completely

hide the clippings. When doing a sec- ond cut, mow across or perpendicular to

the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next week. This will help prevent matting and

graining of the lawn.

CUSTOMER RESPONSIBILrFIES

FILL IN DATES

AS YOU COMPLETE '_.4._'_ _.._x_'_ 'r

CheckBrakeC_,n,t_n V" V" CheckTnPressure l/ V'

Check Operator Presence and

RT Inter_o_s,_n_s IV'

c .ck ,oo. F=t re iv' v', v"

T L.b_,=_onChart v"

O Check Battery Level

R czeen Battery and TerreinaLs/Redlarge v" v"

Check Trensaxle Cooling v"

Adjust Blade Belt(s) Tension v's J Adjust Motion Drive Belt(s) Tension v's

Check Engine Oil Lev:el v" v"

Chi_g-e EK-gine_O+l I_,, v"

RE Clean Air Filter v'=

Clean Air Screen v'= +_

Inspect Mufflar/Spark Arrester v" Replace Oil Filter (If equipped) _.2

_.. Clean Engine Cooling Fins v'=

Replace Spark Plug v" Replace Air Filter Paper Cartridge v'= Replace Fuel Filter v"

1 - Change morn often when operaUng under a heavy load or Inhlgh Sntlent _tu_=. 2 - Sendce more ohen when opendS_ In dirty or dusty condltiors.

3 - n equlpped wtth oltrdte,r.change dl every 50 hours. 4 - _ blMes more olin when mowinO in randy soil

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain

tractor as instructed in this manual. Some

@ Front Wheel

adjustments will need to be made periodi- cally to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manualshould

be checked at least once each season.

@ Engine

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

• Check engine oil level. . Check brake operation.

• Check tim pressure.

Clutch i

Pivot(s) : :

@ SAE 30 or 10w30 Motor OIL ee General Purpose Grease

Refer to Maintenance "Engine" Section

iMPORTANT: Do not oil or grease +the pivot

points which have special nylon _-ings. V'mcous lubricants will+attraCt dust+and dirt

'+ Check operatorpresence and intedock _! thatwill shortentheilifeof+. elself!lubdcating _

" syT_sfox_proper operation. • " "_ : beadngs,..!f you.feeltheymust belubdcated+.-+

• -Che_k forloose fasteners, use onlya dry, .powdered graphite type lubri-:

cant sparingly.

s- n equk)pedwnhadJum_ Wm._

a- NotmquVed_ =quk)p_wUh_ betWy

7 - _ front axle pivot bolt to3S It.4b=. _

Donot_

LUBRICATION CHART

Zerk Zerk

Front

Wheel Beadng

Zerk

Alwaysobservesafety ruleswhen per-

forming any maintenance.

BRAKE OPERATION

Iftra_-tbr re-quiresmore than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted. (See

=1-OADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS" on page 3 of this manual).

• Keep tires free of gasoline, 0il, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter- lock systems are working properly. If your

tractor does not function as described below, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the

disengaged position.

• When the engineis running, any attemptby the operator to leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the

peat should shut off the engine.

• Theattachment clutch should never

operate unless the operator is in the

_ seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat

washer securingblade.

• InstallLn_w or resharpened blade with trailin_ge t_ towards deck as shown.

center hole in blade must align with star in mandrel assembly.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is Grade 8 heat

treated.

Trailing Blade Mandrel

Edge U_ Cente_Assembly

Rat Washer__'_1_^.

Was e:. ' tar

_"Hex Bolt(Grade8)*

*AGrade 8 heat treated boltcan be identifiedbysixlineson the bolthead.

TO SHARPEN BLADE NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while it is on the mower.

• To check blade balance, you will need a 5/8 =diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with bal- ancer).

• Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade

moves downward, sharpen the heavy end until the b[ode is balanced.

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Center Hole

5/8" Bolt Blade

or Pin

BATTERY

Your tractor has a battery charging system which is sufficient for normal use.

However. periodic charging of the battery with an automotive charger will extend its life.

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