Craftsman 917272962 Owner’s Manual

Owner's Manual

JCRRFTSMIIN"I

20.0 HP ELECTRIC START

46" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.272962

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

This product has a low emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

CAUTION: Read and follow all Safety

Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Foranswerstoyourquestions

aboutthisproduct,Call:

1-800-659-5917

Seers Craftsman Help Line 5 am - 5 pm, Mon - Sat

Warranty...............................................2

Safety Rules .........................................3

ProductSpecifications..........................6

Assembly.............................................. 8

Operation............................................ 12

Maintenance....................................... 19

Maintenance Schedule...................... 19

Serviceand Adjustments....................23

Storage...............................................31

Troubleshooting.................................32

Repair Parts........................................36

PartsOrdedng..................... Back Cover

LIMITEDTWO YEARWARRANTYONCRAFTSMAN RIDINGEQUIPMENT PAF_I'S

Fortwo(2) yearsfrom the dateofpurchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedand tuned up accordingto the instructionsin the owner's manual,Sears willrepairor replace,free ofcharge, anypartsfound to bedefectivein

matedalorworkmanship.Warrantyserviceisavailablefree ofchargebytakingyour CraftsmanridingequipmenttoyournearestSearsServiceCenter. In-homewarranty

serviceis availablebut a tdpcharge willapply.Thiswarrantyappliesonlywhilethis

productisinthe UnitedStates.

ThisWarrantydoesnot cover:.

• Expendableitemswhich becomewornduringnormaluse, suchas blades,spark

plugs,air cleaners,belts andoilfilters.

• Tire replacementorrepaircausedby puncturesfrom outsideobjects,suchas nails,

thorns,stumps,or glass.

• Repairsnecessarybecauseofoperatorabuse, includingbutnot limitedto, damage causedby towingobjectsbeyondthecapabilityof the ddingequipment,impacting

objectsthat bendthe frame or crankshaft,or overspeedingthe engine.

• Repairsnecessarybecause ofoperatornegligence,includingbut not limitedto,

electricaland mechanicaldamagecausedby improperstorage,failure to usethe propergradeand amount of engineoil,failure to keepthe deck clearof flammable

debds,orthe failure to maintainthe equipmentaccordingtothe instructionscon-

tainedin the owner'smanual.

• Engine(fuel system)cleaningor repairscaused by fuel determinedto be contami- natedor oxidized(stale). In general,fuel shouldbe used withinthirty(30) daysof its

purchasedate.

• Ridingequipmentused for commercialor rentalpurposes.

LIMITED 90 DAYWARRANTY ON BATTERY For ninety(90) daysfrom date ofpumhase,if any batteryincludedwiththisdding

equipmentprovesdefectivein matadalor workmanshipand our testingdetermines the batterywillnotholda charge,Searswillreplacethe batteryat no charge.Warranty serviceisavailablefree of charge bytakingyour Craftsmanddingequipmenttoyour

nearestSearsServiceCenter. In-homewarrantyservice isavailablebuta tdp charge

willapply.Thiswarrantyappliesonlywhilethisproductisin the UnitedStates.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

ThisWarrantygivesyou specificlegaldghts, and you may alsohaveotherdghts which mayvaryfrom stateto state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachneiscapableofamputatinghandsandfeet and

throwing objects. Failure to observe the following safety instruCtionscould result in

sedous injury or death. I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as

rocks, toys, wire, etc., which could be picked up and thrown by the blade,

• Be sure the area is clear of other peopla before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down

and behind before and while backing.

• Be aware ofthe mower discharge

direction and do not point _t at anyone, Do not operate the mower without

either the entire grass catcher or the guard inplace.

• Slow down before turning.

• Never leave a running machine

unattended. Always tum off blades, set parking brake stop engine, and

remove keys before dismount ng.

•Tum off blades when not mowing,

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of dding mower- related in odes. These operators

should evaluate the r ability to operate the dding mower safely enough to

protect themselves and others from

serious injury.

Iio SLOPE OPERATION Slopes are a ma'lor factor related to lass-of-

control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not mow it.

DO:

Mow up and down slopes, not across.

Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will nOthave to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neceso sery and then, turn slowly and gradu-

ally downhill, if poss b e.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding,

• Do not try to stabilize the machine by

putting your foot on the ground,

• Do not use grass catcher on steep

slopes.

Ill. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity, Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fail off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision,

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machineinsidea closed area.

• Keep nutsand bolts,especiallyblade

attachmentbotts,tightand keep equipmentin good condition.

• Nevertamperwithsafetydevices. Check their properoperationregularly.

• Keep machinefree of grass,leaves,or

otherdebrisbuild*up.Cleanoil or fuel spillage.Allowmachineto coolbefore

stodng.

• Stop and inspecttheequipmentifyou

stdkean object. Repair,if necessary,

beforerestarting.

• Never make adjustments or repairs

withthe engine running.

• Grass catchercomponentsare subject to wear, damage, and deterioration,

whichcouldexposemovingpartsor allowobjectstobe thrown. Frequently

checkcomponentsand replacewith

manufacturer'srecommendedparts, when necessary.

• Mower bladesare sharpand cancut.

Wrap theblade(s)or weargloves,and

usaextracautionwhenservicingthem.

• Check brake operationfrequently. Adjustand serviceas required.

• Be sure the area is clear of other * Be alert and tom machine off if children

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even withthe blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slowspeed. Choose a lowgear so thatyouwillnothavetostopor shift whileon theslope.

• Avoidstartingorstoppingona slope. If tireslose traction,disengagethe

bladesand proceedslowlystraight downthe slope.

• If machinestopswhilegoinguphill, disengageblades,shiftintoreverse

and back downslowly.

• Do nottum onslopes unlessneces- sary, andthen, turn slowlyand gradu-

ally downhill,if possible.

_]lL,Lookfor thissymbolto pointout importantsafetyprecautions.It means

CAUTIONtt! BECOMEALERTTt!YOUR SAFETYIS INVOLVED.

_b CAUTION: In orderto prevent accidentalstartingwhensetting up,

transporting,adjusting or makingrepairs, alwaysdisconnectspark plugwire and

placewire where itcannotcontactspark plug.

_, CALITION: Do notcoast downa hill in neutral,you may losecontrolofthe

tractor.

_ CAUTION: Towonlytheattachments thatare recommendedbyand comply

withspecificationsof the manufacturerof yourtractor.Use commonsensewhen towing.Operateonlyat thelowest

possiblespeed when on a slope. Too heavyofa load,while ona slope,is

dangerous.Tires can losetractionwith

the groundand cause you to losecontrol

ofyourtractor.

_bWARNING: Engineexhaust,some of

itsconstituents,andcertainvehicle componentscontainor emitchemicals

knownto the Stateof Californiatocause cancerand birthdefectsor otherrepro-

ductiveharm.

_bWARNING: Batteryposts,terminals

and relatedaccessoriescontainlead and lead compounds,chemicalsknowntothe

State of Californiatocause cancerand birthdefectsorotherreproductiveharm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR OILTYPE SAE 10W30

API-SF-SJ): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OILCAPACITY: w/FILTER: 4.5PINTE

W/O FILTER: 4.0PINT:

SPARK PLUG: CHAMPION

IGAP: .030") RC12YC

GROUND SPEED FORWARD: 5.8 (MPH): REVERSE: 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING t5AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE:U1R

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS _n your purchase ofa newtractor. It hasbeen designed,

engineeredand manufacturedto give

you the best possibledependabilityand

performance. ShOuldyou experienceany pret_lemyou cannoteasilyremedy,pleasecontacta

Searsor otherqualifiedservicecenter. We have competent,well-trainedtechni-

clansand the propertoolstoserviceor repairthistractor.

Please readand retainthis manual. The instructionswill enable you to assemble

and maintainyour tractorproperly. Alwaysobservethe "SAFETY RULES".

REPAIR AGREEMENT A RepairAgreementis availableon this

product. ContactyournearestSears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observethesafety rules.

• Followa regularschedulein maintain- ing, caringfor and usingyourtractor.

• Followthe instructionsunder "Mainte- nance"and =Storage"sectionsofthis

owner's manual.

WARNING: This tractorisequipped

with an internalcombustionengineand shouldnotbe used on or near any

unimprovedforest-covered_brush. coveredor grass,coveredlandunlessthe

engine'sexhaustsystemis equippedwith a sparkarrestermeetingapplicablelocal

or statelaws (ifany). Ifa sparkarresteris

used,itshouldbe maintainedin effective

workingorderbythe operator.

Inthe stateof Californiathe aboveis requiredby law (Section4442 ofthe

Ca!ifomia PublicResourcesCode). Otherstatesmay havesimilarlaws.

Federallawsapplyon federal lands. A

sparkarresterfor the muffleris available throughyournearestSears service

center(See REPAIRPARTSsectionof this manual).

SteeringWheel

Steering

Wheel Insert

Seat

(1) Washer

17/32 x 1-3/16 x 12 Gauge (1) Shoulder

(1) Knob

Mower :

Bolt 5/16-18

(4) Retainer Spdngs (single loop) (3) Retainer Spdngs (double loop)

Gauge Wheels

(2) Shoulder

Bolts

Video Cassette Keys

_( (/_ (2) Washers

(2) Keys

_j) 3/8 x 7/8 x 14 Gauge

Slope Sheet

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes are listed.

(1) 9/16" wrench (1) Pliers (1) 1/2=wrench (1) Utility knife (1) 3/4" socket with

drive ratchet

(1) Tire pressure ga0ge When right or left hand is mentioned in

this manual, it means when you are in the

operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

3. Remove mower and packing materi- als.

4. Check for any additional loose pads or cartons and remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hex bolt, lock washer and large flat washer from steering shaft.

2. Position front wheels of the tractor so

they are pointing straight forward.

3. Slide the steering sleeve over the steering shaft.

4. Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

5. Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed. Tighten securely.

6. Snap steering wheel insert into center of steering wheel.

7. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

SteeringWheel

"_Hex Bolt

LockWasher

SteedngWhee,_La_ F'a'

\_-_:;'J Steering

_Wheel

i_ Adaptor

Steering

Stesnng ,'_"_1%, ',,",;' Sleeve- ,'_t_: ";"-- 'I I,',

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lifthoodto raisedposition. NOTE: If thisbatteryis putintoservice

aftermonthand year indicatedonlabel (label located between terminals)charge

batteryfor minimumofone hourat 6-10 amps.(See "BA'n'ERY"inMaintenance

sectionof thismanualfor charging instructions).

• ......,; _ Label

INSTALLSEAT Adjustseatbeforetighteningadjustment

knob.

1. Removeadjustmentknobandflat washersecuringseattocardboard

packingandsetasideforassemblyof seattotractor.

2. Pivotseatupwardandremovefrom thecardboardpacking.Removethe

cardboardpackinganddiscard.

3. Placeseatonseatpanandassemble

shoulderbolt.Tightenshoulderboll securely.

4. Assembleadjustmentknobandflat washerloosely.Donottighten.

5. Lowerseatintooperatingpositionand sitonseat.

6. Slideseatuntilacomfortableposition

isreachedwhichallowsyoutopress

clutch/brakepedalallthewaydown.

7. Getoffseatwithoutmovingits

adjustedposition.

8. Raiseseatandtightenadjustment

knobsecurely.

Seat_

Shoulder SeatPa\ n _._, /

AdjustmentKnob

NOTE: You may now rollor drive your tractor off the skid. Follow the appropdate

instruction below to remove the tractor

from the skid.

TO ROLLTRACTOR OFF SKID (See Operatk)n section for location and function of controls)

1. Press lift lever plunger and raise attachment liftlever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manual),

4. Roll tractor forward off skid.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor isclear of

other people and objects.

1, Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position.

4. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest position.

7, Start the engine. After engine has

started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

11.Tum ignition key to =OFF" position,:

Continue with the instructions that follow, INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment liftcontrol. Engage parking brake.

1. Cut and remove ties securing anti-

sway bar and belts. Swing an!i,sway

bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to fight side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley gmove`=_,install

belt into electric clutchpulley groove.

3. install one front link in top hole of the R.H. front mower bracket and R.H.

front suspension bracket. Retain with two single loop retainer springs as

shown.

4. install second front link in LH. front

suspension bracket only and retain with single loop retainer _;pdng as

shown.

5. Tum height adjustment knob counter-

clockwise until it stops,

6. Lower mower linkage with attachment liftcontrol.

7. Place the L.PLsuspension arm on inward pointing deck pin. If neces-

sary, reck and raise front of mower to align deck pin with the hole in

suspension arm, Retain with double

loop retainer spring with loops down as shown.

8. Slide left side of mower back and

install the unattached front link in top hole of the L.H. front mower bracket,

Retain with single loop retainer spring as shown.

9, Place the R.H. suspension arm on

inward pointing deck pin. if neces- sary, rock and raise front of mower to

align deck pin with the hole in suspension arm. Retain with double

loop retainer spring with loops down

as shown.

10.Connect anti-sway bar to chassis

bracket under left footrest and retain with double loop retainer spring.

11.Turn height adjustment knob clock- wise to remove slack from mower

suspension.

12. Raise mower to highest position.

13.Assemble gauge wheels (See *TO ADJUST GAUGE WHEELS" in the

Operation section of this manual).

Double Loop Retainer Spring

(Inwardpointing deck pins)

Chassis

Bracket_

Shoulder Bolt

Suspension Clutch Suspention Arms Pulley Brackets

CHECKTIRE PRESSURE The tires on your tractor were ovednflated

at the factory for shippingpurposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

ofthis manual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

propedy leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments

section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS See the fk:jul"esthat are shown for replec-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments sectionof this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your tractor,

check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual.

Electric Front

Front Mower

Bracket

GaugeWheel

3/8-1_

Double Loo_ Retainer Spring

USEPLIERSFOR I

RETAINERSPRINGSS_NGSI Anti-Sway Bar

_ /_ _ Loop Down

Loop Retainer Springs

Pulley

"10

t/CHECKLIST Beforeyou operateand enjoyyourhew tractor,we wishto assurethat you receive

thebest performanceandsatisfaction from thisQualityProduct.

Please reviewthe following checklist: ./'All assemblyinstructionshave been

completed. ,/'No remaininglooseparts incarton. ,/Battery is properlypreparedand

charged. (Minimum1 hourat 6 amps). v"Seat isadjustedcomfortablyand

tightenedsecurely. .,fAll tiresare propedyinflated. (For

shippingpurposes,the tireswere

ovednflatedatthefactory). v'Be sure mowerdeck is properlyleveled

side-to-side/front-to-rearfor best cutting

results. (Tires mustbe propedyinflated

for leveling). v'Check mowerandddve belts. Besure

they are routedpropedyaroundpulleys

and insideall belt keepers. .,/Check widng. See that all connections

are stillsecure and wiresare propedy

clamped. v"Beforedrivingtractor,be surefree-

wheel controlisin drive position. While learninghowto use yourtractor,

pay extraattentionto thefollowing

importantitems:

V" Engineoilis at properlevel. V"Fueltank isfilled withfresh, Clean,

regularunleaded gasoline.

v"Becomefamiliar with all controls- their

locationand function. Operate them beforeyoustartthe engine.

v'Be surebrake systemis insafe

operatingcondition.

-,/It isimportanttopurgethe transmission

beforeoperatingyourtractorfor the first

time. Followproperstartingand

transmissionpurginginstructions(See

"TO START ENGINE"and "PURGE

TRANSMISSION"in the Operation

sectionofthis manual).

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning,

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP 3r

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

REVERSE FORWARD FAST SLOW

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED =

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

DANGER, KEEP HANDS ANO FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READTHIS OWNER'S MANUAL ANDSAFETY RULES BEFORE OPERATING

YOUR TRACTOR Comparetheillustrationswithyourtractorto familiarizeyourselfwiththe locationsof

vadouscontrolsand adjustments. Save thismanualfor future reference.

Ammeter Ignition Switch Attachment

Clutch Switch

Throffie

Clutch/

Adjustment Knob

Lever Plunger

'Attachment

LiftLever

Brake Lever

Lever

Free Wheel

Our tractors conform to the safety standards of the American National Standards

Institute.

A'rrACHMENT CLUTCH SWITCH - Used to engage the mower blades, or

other attachments mounted to your tractor.

LIGHT SWITCH - Turns the headlights on and off.

THRO'n'LE CONTROL - Used to control engine speed.

CLUTCH/BRAKE PEDAL - Used for declutching an_l braking the tractor and

starting the engine. CHOKE CONTROL - Used when starting

a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging (+) or

discharging (-) of battery. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position. MOTION CONTROL LEVER - Selects the

speed and direction of tractor. FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or rapairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in =BRAKE"

position. Make sure parking brake will hold tractor secure.

ParkingBrake Attachment

Choke gaged ClutchSwRch Control-,Position Push-Into PullOutto

Throttle__ __--_._ • .,....-._'='

C°ntr°l"__L _

clutc

Brake-_::_j _ _" "_ Pedal- _',lgffltion_Motion

Clutch/Brake AdiH_trn_ f Position

Pedal "Odve" _n;-b-'''-n" Position

"En "

\ \ __ "Disengage" ,Enna,.,e.

_ _ -_ Key s-----Control

':_-I H_eioht-_ "Disengaged"

STOPPING

MOWER BLADES -

• To stop mower bledaa,move attach-

ment clutch switch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground ddvel depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lover does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move'throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

_kCAUTION: Always stop tractor

completely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Usa choke control whenever you are starting a cold engine. Do not usa to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in neutral (N) position.

2. Release parking brake and clutch/ brake pedal.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CU'FFING HEIGHT The cutting height is controlled by

turning the height adjustment knob in

desired direction.

• Turn knob clockwise ( F'I ) to raise

cutting height.

• Turn knob counterclockwise (1_)to

lower cutting height.

4 ,'

The cutting height range is approximately

1-1/2" to 4-1/2", The heights are mea- sured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice, Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor on a flat level surface.

!, Adjust mower to desired cutting height

(See 'I"O ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

2, With mower in desired height of cut

position, gauge wheels should be

assembled so they are slightly off the

ground. Install gauge wheel in appropdate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment

hole.

3/8-16 Locknut

Gauge ', Wheel

Mounting

Gauge

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_kCAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

AttachmentClutch

P o AttachemntLift

Switch ullOut t i . _En-a-ed" f._ - _ Lever High

U U_a._._ (_ _ Position

/ -_ _ LJ_ 7,'1_

Push-In to -_-_::[_'._._Deflector

Disengaged" _', '_0_ '_'- Shield

_- _-_?_.___ .. Position

TO OPERATE ON HILLS _ICAUTION: Do not ddve up or down

hills with slopes greater than 15° and do not ddve across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoidstopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not ratum to neutral (N) position when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2. Remove retainer spring from free-

wheel control rod.

3. Push control rod in to disengage transmission and reinsed retainer

spdng into control rod hole now on

back side of the bracket.

• Donotpushortowtractoratmorethan two(2)MPH.

• Toreengagetransmission,reverse

aboveprocedure.

NOTE:Topmtocthoodfrom damage

whentransportingyour tractorona truck or a trailer,be surehood isclosedand

securedto tractor. Usean appropriate meansoftyinghoodto tractor(rope,cord,

etc.).

TOWING CARTS AND OTHERA'I-rACH- MENTS Tow only the attachments that are

recommended by and comply wiih

specifications of the manufacturer of your tractor, Use common sense when towing.

Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

ofyour tractor. BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already tilled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fillcap/ dipstick; wipe oil off, Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fillfuel tank. Usefresh, clean, regular

unleadedgasolinewitha minimumof 87 octane. (Use of leaded gasoline

will increasecarbonand lead oxide depositsand reduce valve life). Do not

mixoilwithgasoline. Pumhasefuel in quantitiesthat can be usedwithin30

daysto assurefuelfreshness. IMPORTANT: When operatingin temperaturesbelow32°F(0°C),usefresh,

clean wintergrade gasolineto help

insuregoodcoldweatherstarting.

_kWARNING: Experienceindicatesthat

alcoholblendedfuels (calledgasonolor usingethanolor methanol)can attract

moisturewhichleadsto separationand

formationofacidsdudngstorage. Acidic

gascandamagethefuel systemof an enginewhilein storage. Toavoidengine

problems,the fuel systemshouldbe emptiedbeforestorageof30 days or

longer. Drainthe gastank, startthe engineand let it run untilthe fuel lines

and carburetorare empty. Usefresh fuel nextseason. See StorageInstructionsfor

additionalinformation.Never use engine or carburetorcleanerproductsinthe fuel

tankor permanentdamage may occur.

CAUTION: Fillto bottomofaas tank

filter neck. Do notoverfill.Wip_'offany spilledoil orfuel. Do notstore,spillor

usegasolinenear an openflame.

TO START ENGINE

Whenstartingtheengineforthefirsttimeorif theenginehas runoutoffus_,itwilltakeextra

crankincjtimetomovefuelfromthetankto theengine.

1. Besure freewheel controlis inthe

transmissionengaged position.

2. Siton seat in operatingposition, depressclutch/brakepedaland set

parkingbrake.

3. Place motioncontrolleverin neutral (N) position.

4. Move attachmentclutchto"DISEN- GAGED"position.

5. Movethrottlecontroltofast position

6. Pullchokecontroloutfor a cold

enginestartattempt.Fora warm enginestartattemptthe chokecontrol may notbe needed.

NOTE:Beforestarting,readthewarmand coldstaringproceduresbelow.

7. Insertkey intoignitionand turn key

clockwiseto"START" positionand

releasekey as soonas enginestarts. Do not runstartercontinuouslyfor

16 morethanfifteensecondsper minute,

if the engine does not start after several attempts, push choke control

in, wait a few minutes and try again. If

engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50° F and above)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly.

• The attachmentsand ground drivecan

now be used. Ifthe enginedoes not accept the load, restartthe engine and allowit to warm up forone minute usingthe choke

as described above.

COLD WEATHER STARTING (50° F and

below)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds

and then continue to push the control in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during

the en_line warm-up period after the transmission has been warmed up and

may require the choke control be

putl=e,dout slightly.

, NOTE, If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. See =TO ADJUST CARBURETOR" in the

Service and Adjustments section of this

manual.

PURGETRANSMISSION

_,CAUTION: Never engage or dlsengage freewheel lever while the engine is running.

To ensure proper operation and perfor- manGe, it is recommended that the trans-

mission be purged before operating tractor for the firsttime. This procedure will remove

any trapped air inside the transmission which may have developed during ship-

ping of your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstaitation

before operating the tractor.

f. Place tractor safely on level surface

with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in freewheeling position (See =TO TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is being removed from hydraulic drive system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing _, freewheel control in driving position

(See =TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.

Your tractor is now purged and now ready for normal operation.

MOWINGTIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be propedy leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area tothe right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the dght so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

• If grass is extremely tall, itshould be mowed twice to reduce load and

possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the desired height.

• Do notmow grasswhenitiswet. Wet

grass will plugmowerand leave

undesirableclumps. Allowgrassto

dry before mowing.

• Always operate engine at full throttle when mowingto assurebetter

mowingperformanceand proper

dischargeof material. Regulate

groundspeed by selectinga low

enoughgearto givethe mowercutting

performanceas well as the qualityof

cut desired.

• When operatingattachments,selecta

groundspeed that willsuittheterrain

and give bestperformanceof the

attachment beingused.

J J

GENERAL RECOMMENDATIONS The warranty on this tractor does net cover

items that have been subjected to operator

abuse or negligence. To receive full value from the warranty,operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear. A new

spark plug and clean air filter assure proper air-fuel mixture and help your

engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Tie RodBallJoints

Zerk Zerk

_)Front Wheel

Bearing

Zerk

_)Steedn

Sector Gear

Teeth

(_Spray Silicone Lubriant (Move Boots to

Lubricate)

®General Purpose Grease _)Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon beadngs.

Viscous lubricants will attract dust and dirt that will shorten the life of the seit-lubdcating

peadngs. If you feel they must be lubriceted, use only a dry, powdered graphite type

lubricant sparingly.

Zerk

TRACTOR

Always observe safety rules when performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) fast stopping distance at high speed in highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual). TIRES

• Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be pumhased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working propedy. If your

tractor does notfunction as dsscdbed, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachment clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best _'esults mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT:Toensureproperassembly, centerholein blade mustalign withstar

on mandrelassembly.

4. Reassemblehexbolt,lockwasher

and flat washer inexact orderas shown.

5. 'Tightenboltsecurely(27-35 Ft. Lbs. torque).

IMPORTANT: Bladeboltisgrade8 heat

treated. MandrelAssembly

Blade Center

EdgeUp Hole

Lock Washer

*A Grade8 heattreated boltcan be identified

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but ifyou do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

• To check blade balance, you will need

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

_---Hex Bolt (Grade)

by sixlinesonthe bolthead.

or on a gdnding wheel. Do not attempt to sharpen while on the mower.

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied

with balancer.)

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a hodzontal position. If either end of the blade moves downward, sharpen the heaw end until the blade is

balanced. Center Hole

5,'8"Bolt

Blade

BATTERY

Yourtractorhasa batterychargingsystem whichis sufficientfor normaluse. How-

ever, periodic chargingof the batterywith

an automotivechargerwillextenditslife.

• Keep batteryand terminalsclean.

20" Keep batteryboltstight.

• Keep small vent holes open.

• Recharge at 6-10 amperes forI hour, NOTE; The originalequipment batteryon

yourtractorismaintenancefree,Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first

then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See =REPLACING BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace

if necessary. The belts are notadjustable. Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot. To prevent possible damage to seals, do not use high

pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle, Should the

transexle ever leak or require servicing, contact your nearest authodzed service center/department.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature.

Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil,

2. Remove drain plug. 3, After oil has drained completely,

replace oil drain plug and tighten securely.

4. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

=PRODUCT SPECIFICATIONS* section of this manual.

5. Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil

at =FULL" line on dipstick. Tighten cap onto the tube securely when finished.

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