Craftsman 917272961 Owner’s Manual

Owner's Manual

iCRRFTSMRN'i

20.0 HP ELECTRIC START 46" MOWER AUTOMATIC

GARDEN TRACTOR

Model No.

917.272961

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instruction_before

operating this equipment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am 5 pm Mon Sat

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Warranty ...............................................2

Safety Rules ......................................... 2

Product SpeCifications .......................... 5

Assembly .............................................. 7

Operation ............................................ 12

Maintenance Schedule ...................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, tree of charge, any parts found to be defective in

material or workmanship. Warranty service is available tree of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damag_ caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of it=

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines th battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights whicl

may vary from state to state.

Maintenance .......................................

Service and Adjustments .................... ',

Storage ............................................... :

Troubleshooting ................................. :

Repair Parts ........................................

Parts Ordering ..................... Back Cov

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-

related injuries. These operators should evaluate their ability to operate the

riding mower safely enough to protect

themselves and others from serious

injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-controland tipover accidents,which

can result in severe injury or death. All slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change the stability of the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradual-

ly downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

Use only an approved container.

Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling, Do not smoke.

Never refuel the machine indoors. Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regul_

• Keep machine free of grass, leaves,

other debris build-up. Clean oil or fu spillage. Allow machine to cool befc storing.

• Stop and inspect the equipment if y(

strike an object. Repair, if necessar_ before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subj_

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequent check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cul Wrap the blade(s) or wear gloves, at

use extra caution when servicing

them.

• Check brake operation frequently. Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tre, limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obsta-

cles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shi while on the slope.

• Avoid starting or stopping on a slope.

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

_Look for this symbol to point out important safety precautions. It means

CAUTION!!! BECOME AWAREtl! YOUR _FETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs

always disconnect spark plug wire and place wire where it cannot contact spark

CAUTION: Do not coast down a hill in

neutral, you may lose control of the tractor.

A(_CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with th ground and cause you to lose control of

y_ur tractor.

WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

OILTYPE

API-SF/SG/SH):

OILCAPACITY: W/FILTER: 4.2PINTS

SPARK PLUG: CHAMPION

GAP: .030") RC 12YC

!GROUND SPEED FORWARD: 5.8

(MPH): REVERSE: 2.1

T RE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM

SYSTEM: BATI'ERY: AMP/HR: 35

BLADE BOLT 27-35 FT. LBS

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabili-

ty and performance.

3.5 GALLONS UNLEADED

REGULAR SAE 10W30

(ABOVE 32°F)

SAE 5W-30

(BELOW 32°F)

W/O FILTER: 3.7PINTS

MIN. CCA: 280 CASE SIZE:U1R

Should you experience any problem you cannot easily remedy, please contact

your nearest Sears Authorized Service Center. We have competent, well-trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Alway.,

observe the "SAFETY RULES".

REPAIR AGREEMENT

A Sears Repair Agreement is available on this product. Contact your nearest

Sears store for details. CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local

or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws. Federal

laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears Authorized

Service Center (See REPAIR PARTS

section of this manual).

Steering

Wheel Insert

Steering Wheel

Seat

17/32 x(1) Washer

t_(1) Knob

(4) Retainer Springs (single loop)

]_ (2) Washers 3/8

1-3/16 x 12 Gauge

i:___Front Unk Assemblies _o

(1) Shoulder

Bolt 5/16-18

Mower

(3) Retainer Springs (double loop)

Gauge Wheels

(2) ShoulderBolts _(2) Gauge x 7/8 x 14_auge

Wheels

(2) Center-

lock Nuts

Video Cassette

Keys

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness, Review the video cassette before

Slope Sheet

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers (1) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge

When right or left hand is mentioned in

this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and

parts boxes from shipping carton.

• Cut, from top to bottom, along lines on

all four corners of shipping carton, and lay panels flat.

• Remove mower and packing materi-

als.

• Check for any additional loose parts or

boxes and remove.

BEFORE ROLLING TRACTOR OFF

SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Position steering wheel so cross bars

are horizontal (left to right) and slide onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed.

Tighten securely.

• Snap steering wheel insert into center of steering wheel.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

/_ Wheel Insert

_ /Steering

'_----- Hex Bolt

_----Lock Washer

Steering ,G_ Large Flat

i_/Adapter

Steering

Steering Sleeve

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

Lift hood to raised position.

If this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY" Maintenance section of this manual

for charging instructions).

L_abel

• :i?.; "__

INSTALL SEAT Adjust seat before tightening adjustmen

knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly ol seat to tractor.

• Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position an€ sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjuste position.

• Raise seat and tighten adjustment

knob securely.

Seat

Shoulder Seat Pan

Adjustment

8 Knob

Rat Washer

NOTE: You maly now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT" in the Opera- tion section of this manual).

• Roll tractor forward off skid.

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

_0kWARNING: Before starting read understand and mow a nstructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area.

Be sure the area in front of tractor is clear

of other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Place freewheel control in "transmis-

sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest

position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever

forward and slowly drive tractor off skid.

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and mower suspension arms are raised with

attachment lift control. Engage parking brake.

Cut and remove ties securing anti-

sway bar and belts. Swing anti-sway bar to left side of mower deck.

• Slide mower under tractor with dis-

charge guard to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves. Install belt into electric clutch pulley

groove.

• Install one front link in top hole of the R.H. front mower bracket and R.H.

front suspension bracket. Retain with two single loop retainer springs as

shown.

• Install second front link in L.H. front

suspension bracket only and retain with single loop retainer spring as

shown.

• Turn height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the L.H. suspension arm on inward pointing deck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension

arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached front link in top

hole of the L.H. front mower bracket. Retain with single loop retainer spring

as shown.

• Place the R.H. suspension arm on inward pointing deck pin. If necessary,

rock and raise front of mower to atign

deck pin with the hole in suspension arm. Retain with double toop retainer spring with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clock-

wise to remove slack from mower suspension.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECK TIRE PRESSURE The tires on your tractor were overin-

flated at the factory for shipping put-

+poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"

section of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should bc

properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service

and Adjustments section of this manual. Verify that the belts are muted correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

Chassis Bracket

Shoulder Bolt

Gauge Wheel

3/8

3/8-16 Center Locknut

Use Pliers for

Retainer Springs Retaier Spring

Loop

Down

Double Loop Retaler Spring (Inward

pointing deck pins)

Bar

Pulley

10 Discharge Guard

Suspension Arms

Front Mower ctric Bracket

Single Loop P,etaier Spring

I/CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEWTHE FOLLOWING

CHECKLIST:

,/ All assembly instructions have been

completed.

,/No remaining loose parts in carton.

v" Battery is properly prepared and

charged. (Minimum 1 hour at 6

amps).

,/Seat is adjusted comfortably and

tightened securely.

•/ All tires are properly inflated. (For shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly

leveled side-to-side/front-to-rear for best cutting results. (Tires must be

properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly

clamped.

/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

/ It is important to purge the transmis-

sion before operating your tractor for

the first time. Follow proper starting

and transmission purging instructions (See "TO START ENGINE" and

"PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE

REVERSE FORWARD FAST SLOW

LIGHTS ON

t'.,t

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

LOCKED

PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Ammeter

Throttle Control

Clutch/ Brake

Height Adjustment -Motion Control

Knob Lever

Ignition Switch

Approx.

Speed:

Attachment Clutch

• Switch Lever

Plunger

Attachment Lift Lever

_g Brake Lever

FreeWheel

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other attachments mounted to your

tractor. LIGHT SWITCH - Turns the headlights on

and off. THROTTLE CONTROL - Used to control

engine speed. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL - Used when starting a cold engine. HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting

and stopping the engine.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its position. AMMETER - Indicates charging (+) or

discharging (-) of battery. PARKING BRAKE LEVER - Locks

clutch/brake pedal into the brake position.

MOTION CONTROL LEVER - Selects the speed and direction of tractor. FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into

the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or perlorming any

adjustments or repairs. We recommend a wide vision safety mask

over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pres-

sure from clutch/brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake will hold

tractor secure.

Push-In to Attachment Clutch

Choke ....t'Disengage" Switch Pull Out to

Control\ "Engage"

Throti_e....

Pedal

Parking Brake

Position

Clutch/Brake Pedal "Disengaged" Position "Drive" Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

iMPORTANT; The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to

idle before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF"

will cause the battery.to be discharged, (dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases ma! cause "browning" of grass. To eliminat*

this possibility, always stop engine wh_

_lopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, befor_

leaving the operator's position; to empt' grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Fu_lthrottle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to sta

a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disen-

gage.

TO MOVE FORWARD AND

BACKWARD The direction and speed of movement i=

controlled by the motion control lever.

• Start tractor with motion control lever

neutral (N) position.

* Release parking brake and clutch/

brake pedal.

• Slowly move motion control lever to

desired position.

TO ADJUST MOWER CUTTING

HEIGHT

The cutting height is controlled by

turning the height adjustment knob in desired direction.

• Turn knob clockwise ((_1) to raise

cutting height.

• Tum knob counterclockwise (If_) tc

lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4". The heights are

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge

wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

• With mower in desired height of cut

position, gauge wheels should be assembled so they are slightly off the

ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/

8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16 Locknut \

Gauge Wheel

Mounting

Bracket

3/8

Gauge Wheel

,_ Bolt

Shoulder

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control

CAUTION' Do not operate the mower

without either the entire grass catcher, Ol

mowers so equipped, or the discharge _uard in place.

ttachment Clutch

SwitchPullOut to ,Attachernnt Lif "Enaaned" _ _ I_" Lever High

_-_ '__,_, Position

ush-lnto _ \\_-_,_" Dscharg

"Disengaged' _ )'_',_\_'-_'_ Guard

TO OPERATE ON HILLS

CAUTION: Do not drive up or down

hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to slowest

setting.

IMPORTRANT; The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motin control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheel-

ing position. Free wheel control is located at the rear drawbar of tractor.

• Raise attachment lift to highest

position with attachment lift control.

• Remove retainer spring from free-

wheel control rod.

• Push control rod in to disengage

transmission and reinsert retainer spring into control rod hole now on

back side of the bracket.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

above procedure..

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope,

cord, etc.).

TOWING CARTS AND OTHER A'I-rACHMENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until

"FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in ° temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

_WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions

for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may

occur.

ACAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Be sure freewheel control is in the

transmission engaged position.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral

(N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold

engine start attempt. For a warm engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control

in, wait a few minutes and try again. If engine still does not start, pull the

choke control out and retry.

WARM WEATHER STARTING (50 ° F and above)

• When engine starts, slowly push

choke control in until the engine

begins to run smoothly, tf the engine

starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

• When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small

changes in speed and load, until the choke control is fully in. If the engine

starts to run roughly, pull the choke

control out slightly for a few seconds and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the

temperature.

AUTOMATIC TRANSMISSION WARM UP

• Before driving the unit in cold weather, the transmission should be warmed up

as follows:

• Be sure the tractor is on level ground.

• Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

• Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can be used during the engine warm-up period after the

transmission has been warmed up

and may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32

F) the carburetor fuel mixture may need

to be adjusted for best engine perfor-

mance. See "TO ADJUST CARBURE-

TOR" in the Service and Adjustments section of this manual.

PURGE TRANSMISSION

CAUTION: Never engage or disen-

gage freewheel lever while the engine is

running.

To ensure proper operation and perfor- mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the

transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

• Place tractor safely on level surface

with engine off and parking brake set.

• Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

• Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE; During this procedure there will be no movement of drive wheels. The air

is being removed from hydraulic drive system.

• Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

• Engage transmission by placing freewheel control in driving position

(See "TO TRANSPORT" in this section of manual).

• Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

• Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

• Your tractor is now purged and now ready for normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried

clippings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well

as the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

FILL IN DATES

ASYouCOMPLETE

.EGO...BEBV,CE

Check Brake Operation Check Tire Pressure _V'

Check Operator Presence and

_=n_

T Interlock Systems I_

R Check for Loose Fasteners iJ/ Ik_7 I_

= T Lubrication Chad V _

0 Check Battery Level

Sharpen/Replace Mower Blades _4

R Clean Battery and Terminals V'

Check Trensaxle Cooling V' Adjust Blade Belt(s)Tension I##s

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level _ Change Engine Oil 1_,2,3 V _

v',

E Clean Aii" Filter I_2

N Ctean Air Screen _z

IG Inspect Muffler/Spark Arrester I##

Replace Oil Filter (If equipped) ql_t.2

N Clean Engine Cooling Fins V'2

Replace Spark Plug V'

Replace Air Filter Paper Certndge V'2

Replace Fuel Filter I_

1 - Change more often when cpemlthg under a heavy 4oad or _n high ambient temperatures 5 - if equipped with adjusthble system. 2 - Service more o_en when opemlthg th dirty or dusty conditions¸ 6 - Not required I! equipped with mainlenance-free bahery 3 - If equLpped with oll filter, change oil every 50 houri, 7 - Tighten front axle pivot bolt Io 35 ft-Ibs, maximum¸ 4 - Replace bllde s more oflgn when mowing in selxly sol1. Do not overtighten.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

LUBRICATION CHART

• Tie RodBallJoints

cover items that have been subjected to operator abuse or negligence. To

Zerk

receive full value from the warranty, operator must maintain tractor as

instructed in this manual, Some adjustments will need to be made

periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should be checked at least once each

season.

(_Front Wheel Wheel

Bearing Bearing Zerk

Zerk

_)Steerin

Sector Gear

Teeth

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air tilter

assure proper air-fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and interlock systems for proper operation.

• Check for loose fasteners.

OSpray Silicone Lubdant (Move Boots to

Lubricate)

_General Purpose Grease (_Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubdcating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type

lubricant sparingly.

DATES

)indle

Zerk

(_Engine

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet

stopping distance at high speed in

highest gear, then brake must be

adjusted. (See "TO ADJUST BRAKE" in the Service and Adjustments section of

this manual). TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can

harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire

sealant may be purchased from your local parts dealer. "13resealant also

prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the

clutch/brake pedal is fully depressed and attachement clutch control is in

the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

• Raise mower to highest position to allow access to blades.

• Remove hex bolt, lock washer and flat washer securing blade.

• Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assem- bly, center hole in blade must align with star on mandrel assembly.

• Reassemble hex bolt, lock washer

and flat washer in exact order as

shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque). IMPORTANT: Blade bolt is Grade 8 heat treated. Mandrel Assembly

Trailing Blade Center

Hole

Flat

Lock Washel

_--Hex Bolt (Grade)*

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not

attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a

cone balancer. (When using a cone

balancer, follow the instructions

supplied with balancer.)

NOTE- Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8" B_d e

Center Hole

BAI-FERY

Your tractor has a battery charging

system which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend

its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open,

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

• Remove terminal guard.

• Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petro- leum jelly.

• Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear. TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the

transmission is hot. To prevent possible

damage to seals, do not use high pressure water or steam to clean

transaxle.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To

prevent damage to seals, do not use compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for

the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF, SG, or SH. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

.2o.

_C =30" 0" 20" 30"

TEMPERATURE RANGE ANTICIPATED BEFORE NEX_T OIL CHANGE

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check

the oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF, SG, or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

• Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely,

replace oil drain plug and tighten

securely.

• Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS"

section of this manual.

• Use gauge on oil fill cap/dipstick for

checking level. Insert dipstick into the tube and rest the oil fill cap on the tube. Do not thread the cap onto the

tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

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