Craftsman 917272954 Owner’s Manual

Owner's Manual
20.0 HP ELECTRIC START
46" MOWER 6 SPEED
GARDEN TRACTOR
Model No.
917.272954
Assembly
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment,
SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsmanwebsite:www.sears.com/craftsman
Foranswers to your questions about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the dale of purchase, if this Craftsman Riding Equipmentis
maintained, lubricated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returningyour
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this productis in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, suchas nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limitedto, damage
caused by towing objects beyond the capabilLtyof the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical end mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructionscon- tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used withinthirty(30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.
Maintenance ....................................... 18
Service and Adjustments.................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves detective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-600-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state. Sears, Roebuck end Co., D/817 WA, Heflman Estates, IL 60179
IMPORTANT:Thiscuttingmachineiscapableofamputatinghandsandfeetand
throwing objects. Failure to observe the following safety instructionscouldresult in
serious injuryor death. I. GENERAL OPERATION
Read, understand,and followall
instructionsin the manual and on the machinebefore starting.
Only allow responsibleadults,who are
familiarwiththe instructions,to operate the machine.
Clear the area of objectssuchas rocks,
toys,wire, etc., which couldbe picked
upand thrown by the blade.
Be sure the area is clear of other people beforemowing. Stop machine if anyone
entersthe area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look downand
behind before and while backing.
Be aware of the mowerdischarge
directionand do not point it at anyone.
Do notoperate the mower without either
the entire grass catcher or the guard in
place.
Slow down before tuming.
Never leave a runningmachine
unattended. A;waysturn off blades, set parkingbrake, stop engine, and remove
keys before dismounting.
Turn off bladeswhen not mowing.
Stop engine before removinggrass catcher or uncloggingchute.
Mow only indaylightor good artificial
light.
Do not operate the machine while under the influenceof alcohol or drugs.
Watch for trafficwhen operatingnear or crossing roadways.
Use extra cars when loading or unload- ingthe machine intoa trailer or truck.
Data indicatesthat operators,age 60 years and above, are involved in a large percentage of dding mower-related injudas. These operators should evaluate their ability to operate the dding mower safely enough to protectthem- selvesand others from seriousinjury.
Keep machine free of grass, leaves or other debds build-up which can touch hotexhaust/ engineparts and bum. Do notallowthe mower deck to plowleaves
or other debds whichcan cause build- upto occur.Clean any ait or fuel
spillage before operating or stonngthe
machine. Allowmachine to cool before
storage. 3
II. SLOPE OPERATION Slopes are e major factor related toloss-of-
controland tipover accidents,which can re- sult in severe injury or death. All slopes require extra caution. Ifyou cannotback up the slope or if you feel uneasy on it, do not
mow it. DO:
Mow up and down slopes,not across.
Remove obstacles such as rocks, tree
limbs,etc. Watch for holes, ruts,or bumps. Uneven
terrain could overturnthe machine. Taft
grass can hide obstacles.
Use slowspeed. Choose a low gear so thatyou will not have to stop or shift while on the slope.
Follow the manufacturer's recommenda- tionsfor wheel weights or counter- weightsto improvestability.
Use extra care withgrass catchers or other attachments. These can change the stabilityof the machine. Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction. Avoid startingor stoppingon a slops. If tires lose traction, disengagethe blades and proceed slowly straightdown the slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
Do not mow near drep-offs,ditches, or embankmentS. The mower could
suddenly turn over ifa wheel is over the edge ofa cliffor ditch,or ifan edge
caves in.
Do not mow onwet grass. Reduced traction could cause sliding.
Do not try to stabilizethe machineby puttingyour fnot on the ground.
Do not usa grass catcher on steep
slopes.
Ill.CHILDREN Tragicaccidentscanoccurif the operator
is notalert to the presence of children. Children are often attracted to the
machine and the mowingactivity. Never assume that children will remain where
you last saw them.
Keep children out ofthe mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off ifchitdren enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
comers, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
notsmoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children.They may fall off and be seriously injured or intedere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
notacross.
Remove obstacles such as rocks,tree
limbs,etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so that youwill not have to stop or shift
while on the siope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back clown slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
_,Look for this symbol to point out importantsafety precautions. It means
CAUTION!!! BECOMEALERT!!I YOUR
SAFETY IS iNVOLVED.
/I, CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_CAUTION: Do not coast down a hillin neutral, you may lose control of the
tractor.
/I, CAUTION: Tow onlythe attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate onlyat the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "Sras can lose traction with the ground and cause you to lose control ofyour tractor.
_WARNING: Engine exhaust, some of its constituents, and certain vehicle components contain or emit chemicals
known to the State of California tocause cancer and birth defects or other repro-
ductive harm. /I, WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE 10W30
_.PI-SP-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
ILCAPACITY: W/FILTER: 4.5PINTS
W/O FILTER: 4.0PINTS
SPARK PLUG: CHAMPION
_AP: .030") RC12YC
GROUND SPEED LO: Hh (MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0.9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI CHARGING 15AMPS @ 3600RPM
SYSTEM: BATTERY: AMP/HR: 35
MIN. CCA: 280 CASE SIZE:U1 R
BLADE BOLT 27-35 FT. LBS TORQUE:
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears store for details,
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte-
nance" and "Storage"sectionsof this owner's manual.
/I=WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any
unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting appUcablelocal or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by taw (Section 4442 ot the
California Public Resources Cede).
Other states may have similar laws. Federal laws apply on federal lands. A
spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).
CONGRATULATIONS on your purchase ofa new tractor. It has been designed,
engineered and manufactured to give you the best possible depandability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assambte and maintain your tractor proporiy.
Always observe the =SAFETY RULES".
Steering Wheel
Steering
Wheel Insert
Seat
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(5) etainer Spnngs
(double loop)
(2) etainer Spr;ngs
(single loop)
) Shoulder Bolts Gauge Wheels
Mower
(2)Ranged _
(1)Front Plate "_ = Assembly _(_
Steenng Sleeve
(1) Washer
-%
y)/ _ (.,wes,.,.,.'_._ /
Video Casseffe
7--
(2) Wheels 3/8 x 3/4 x 14 Ga_m,f /
Slope Sheet
For Future Use
Keys
(2) Keys
I
7
Your new tractor has been assembled at the factorywith exception of those parts left unassembled for shipping purposes• To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely, Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers
(1) 1/2"wrench (1) Utility knife (1) 3/4" socket with
drive ratchet (1) "Sre pressure gauge When right or left hand is mentioned in
(_ _ _Steedng
n _ LargeFlat
Wheel
_Wheel Insert
_--- HsxBolt
&_-----Lock Washer
el
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON UNPACK CARTON
1, Remove all accessible loose parts and
parts cartons from carton.
SteenngShaft-._._- _'_._._...-_.'_"-
Steenng_ ._-. ,', Seeve ...-' -, , ',,
t
/ f sI i_
2. Cut, fromtop to bottom, along lines on all four corners of carton, andlay
panels flat.
3. Remove mower and packing materi- als.
4. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steedng shaft.
2. Positionfront wheels of the tractor so they are pointing straight forward.
3. S)ide the steering sleeve over the steering shaft.
4. Position steeringwheel so cross bars
HOW TO SET UP YOUR TRACTOR CHECK BA'FI'ERY
1. Lifthood to raised position.
NOTE: It this battery isput intoservice
after month and year indicated on label (label located between terminals) charge battery for minimum of one hourat 6-10
ampe. (See "BATTERY"in Maintenance section of this manual for charging
instructions),
,....F,, ÷_-._.
Label
are horizontal (left to right)and slide
or_tosteering wheel adapter.
5. Secure steering wheel to steering shaft with hex bolt, lock washer and large fiat washer previously removed.
." .,
"13ghtensecurely.
6. Snap steering wheel insert into center of steering wheel.
7. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
8
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch_rake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
TO ROLL TRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal,
3. Place gearshift lever in neutral (N) position.
4, Rolltractor forward off skid. TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) /I, WARNING: Before starting, read,
understand and follow all instructionsin the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
4, Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttlecontrol to idle position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1stgear.
8. Slowly release clutch/brake pedal and slowlydrive tractor off skid,
9, Apply brake to stop tractor, set parking
brake and place gearshift lever in neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
NOTE: You may now rollor drive your tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
INSTALLMOWERANDDRIVEBELT Besuretractoris on level surface and
mower suspension arms are raised with attachment liftcontrol. Engage parking
brake.
1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with deflector shieldto right side of tractor.
IMPORTANT: Check belt for proper routingin all mower pulley grooves.
3. If equipped, turn height adjustment knob counterclockwise until it stops.
4. Lower mower linkage with attachment lift control.
5. Install belt into electric clutch puney groove.
6. Piece the suspension arms on inward pointingdeck pins. Retain with double loop retainer springs with loops down
as shown.
7. Install front plate assembly to tractor suspension brackets and retain with
single loop retainer springs as shown.
Chassis
Gauge Wheel
8, Positionfront plate assembly between
front mower brackets. Raise deck and
plate assembly to align holes and insed flanged pins. Secure pinswith
double loop retainer springs between the plate and mower brackets.
NOTE: To assist in locating hole in flanged pin, the hole in pin is inline with notchon head ofpin. If necessary, move
mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routingin all mower pulley grooves.
9. Connect anti-sway bar to chassis
bracket under left footrest and retain with double loop retainer spring.
lO.If equipped, turn height adjustment
knob clockwise to remove slack from
mower suspension.
11. Raise deck to highest position. 12,Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" in the Operation section of this manual.
ElectncClutch
Front Pulley Suspension Double
Brackets_ LoopRetainer
Spring
FrontMower FrontPlate Bracket
Double Loop Retainer Spdng
USEPLIERSFOR "ne_
RETAIN._.__.._eNGS_=:__D=:_= Spring (Inward pointing
__ deck pins)
"JJ I Loop Down
Anti-Sway
Bar
Double Loop Ret_
Single Loop Retainer Spring
ector
Shield
10
CHECK TIRE PRESSURE
The tireson your tractorwere overinflated
at the factoryfor shippingpurposes. Correcttire pressureis importantfor best cuttingperformance.
Reduce tire pressureto PSi shown in
"PRODUCT SPECIFICATIONS" section
ofthis manual.
CHECK MOWER LEVELNESS For best cuttingresults, mower should be
properlyleveled. See "TO LEVEL MOWER HOUSING" inthe Serviceand Adjustments
sectionof this manual. CHECK FOR PROPER POSITION OF ALL BELTS
See the figuresthat are shown for replac- ing motion, mower drive, and mower blade
drivebelts in the Serviceand Adjustments sectionofthis manual. Verifythatthe belts are muted correctly.
CHECK BRAKE SYSTEM Afteryou learn how tooperate your tractor,
checkto see that the brakeis properly adjusted. See "TO ADJUST BRAKE" inthe Service and Adjustmentssection ofthis
manual.
V'CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you
receive the best performance and satisfactionfrom thisquality product. Please review the following checklist: ,/All assembly instructionshave been
completed.
`/No remaining loose parts in carton. `/Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
/ Be sure mower deck is properly
leveled side-to-side/front-to-rear for best cuttingresuRs. (Tires must be
properly inflated for leveling).
,/Check mower and drive belts. Be
sure they are routed property around pulleys and inside all belt keepers.
,/Check wiring. See that all connec-
tions are stillsecure and wires are properly clamped.
While learning how to use your tractor,
pay extra attention to the following important items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
`/Become familiarwith all controls -
their tocation and function. Operate
them before you start the engine.
,/Be sure brake system is in safe
operating condition.
11
These symbols may appear on your tractoror in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENOINEONENG,NEOFEO,LPRESSOREL,e._SONO%_MP ]_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
_r_'l R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
LOCKED
®3I
PARKING BRAKE
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatk: MOdels only)
12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
variouscontrolsand adjustments, Save this manual for future reference.
Ignition Switch Position
Ammeter,
Throttle Control
ClutcWBrake
Control
Height Adjustment
Knob
Gear Shift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
A'I'FACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other
attachments mountedto your tractor. LIGHT SWITCH: Turnsthe headlightson
and off. THROTTLE CONTROL: Usedto control
engine speed. CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and starting the engine.
CHOKE CONTROL: Used when startinga cold engine. HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height. GEARSHIFT LEVER: Selects the speed
and direction ofthe tractor.
Switch
Plunger
A_achment
Lift Lever
Parking Brake
ShiffLever
\
RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and reverse gears.
AI-rACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to yourtractor, LIFT LEVER PLUNGER: Usedto release
attachment liftlever when changing its position. IGNITION SWITCH: Used for starlingand stopping the engine. AMMETER: Indicates batterycharging (+) or discharging (-).
PARKING BRAKE: Locks clutch/brake intothe brake position.
13
The operation ofany tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running,any attempt by the operatorto leave the seat without firstsetting the
parkingbrake will shut offthe engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release
pressure from clutch/brake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake will hold tractor secure.
Push-Into Pull OutTo
Attachment
Clutch Switch
Thro_le Chok_e_Disengaged "Engage"
°n'r_-_\Control_
Position "_'_'_"-
Brake
- ... Disengaged _'osKion position
_ng
STOPPING MOWER BLADES -
To stop mower blades,move attach-
ment clutchswitch to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle controlto slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized use,
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,
(dead). NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,always stop engine when
stoppingtractor on grass areas. _-CAUTION: Always stoptractor
completely, as described above, before
leavingthe operator's position;to empty grass catcher,etc. TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttleoffers the best bagging and
mower performance.
CHOKE CONTROL
Use choke controlwhenever you are
starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift and range shift levers to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shiftingor changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired
direction.
Turn knob clockwise (_ ) to raise
cutting height.
Turn knob counterclockwise (_-_)to lower cutting height.
14
Thecuttingheight range is approximately
1-1/2" to 4-1/2". The heights are mea-
sured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better locking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the firstcut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightlyoff the ground when mower is at the desired cutting height in operating position.Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CU'I-FING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknutand tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment
hole.
\ \
Oau0eW. ,
Mounting _(/ /__ Bracket_ I_\\ _ "w/_ \
3/8 Washer_'_----._,_ _ ..
eug.Wh.,
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut off the engine.
" houlder
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_LCAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment Clutch
SwitchPullOutTo
Push In TO
_--_ Shield
TO OPERATE ON HILLS _I_CAUTION: Do not drive up or down
hillswith slopes greater than 15° and do notdrive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle control lever to slower position.
tf stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
Move gearshift lever to 1st gear and range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment liftcontrol.
When pushing or towing yourtractor,
be sure gearshift lever is in neutral (N) position.
Do notpush or tow tractor at morethan
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closedand secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
15etc.).
Lever High
Position
- Deflector
TOWINGCARTSANDOTHERATtACH- MENTS
Towonlytheattachmentsthatare
recommendedbyandcomplywith specificationsofthemanufacturerofyour tractor.Usecommonsensewhentowing. Tooheavyofa load, while on a slope, is
dangerous. _res can lose traction with the ground and cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinsert the
dipstickintothe tube and rest oilfill
cap on the tube. Do not thread the cap onto the tube. Remove and read
oil level. If necessary, add oil untit
"FULL" mark on dipstick is roached.
Do notoverfill.
For cold weather operation you should
change oil for easier starting (See '_OIL VISCOSITY CHART" in the Mainte-
nance section ofthis manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in
temperatures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
_I_.WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and
formation of acids dunng storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drainthe gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel nextseason. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products inthe fuel
tank or permanent damage may occur.
_I_CAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do notstore, spill or use gasoline near an open flame.
TO START ENGINE When startingthe engine forthe first time
or if the engine has run outof fuel, it will
take extra cranking timeto move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutclVbrakepedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to =DiSEN- GAGED" position.
4. Move throttlecontrolto fast position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
NOTE: Before starting,read the warm and cold starting procedures below.
6. Insert key into ignitionand tum key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, push choke control in, wait a few minutes and try again. If
engine still does not start, pullthe choke control outand retry.
16
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke control in until the engine begins to runsmoothly. If the engine starts to run roughly, pull the choke control out slightly lor a few seconds and then continue to push the control
in slowly.
The attachments and ground drive can
now be used. Ifthe engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as descdbed above.
COLD WEATHER STARTING (50° F and below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to push the choke control in small steps
allowing the engine to accept small changes in speed and load, untilthe choke control is fully in. If the engine
startsto run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the
temperature.
The attachments can be used during the engine warm-up pedod and may
require the choke control be pulled out
slightly. NOTE; If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
MOWING TIPS
Tire chains cannot be usedwhen the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section ofthis
manual.
The left hand side of mower shouldbe
used for trimming.
Ddve so that clippingsare discharged
onto the area that has been cut. Have
the cut area tothe rightof the tractor, This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by turningto the dght so that clippingswill discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns untilfinished.
If grass isextremely tail, itshould be mowed twice to reduce load and
possiblefire hazard from dried clip- pings. Make firstcut relativelyhigh; the second to the desired height.
Do not mow grass when it iswet. Wet grass will plug mower and leave undesirable clumps. Allowgrass to dry before mowing.
Always operate engine at full throttle when mowing to assure bettermowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
17
2 - _ mo_) orlon whim _adng In _dy or dully co_J_o_a. 3 ff _0p_I _ o4 filler, ohange C_lov_/50 hO4JrL
4 - _ t_ad_b rnorI often _ mo_no Y_iandy _,
GENERAL RECOMMENDATIONS
The warrantyon thistractor does not cover
itemsthat have been subjected to operator abuse or negligence. To receive fullvalue fromthe warranty,operator mustmaintain
tractoras instructedin this manual. Some adjustmentswill need to be made
periodicallyto properly maintain your tractor.
All adjustmentsin the Service and Adjustmentssection ofthis manual should
be checked at least once each season.
Once a year you should repiaoe the spark plug,clean or replace air filter,and
check bladesand belts forwear, A new spark plugand dean air filterassure
proper air-fuel mixture and help your engine run better and tast longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation,
3. Check tire pressure.
4. Check operator presence and
intedock systems for proper operation.
5, Check for loose fasteners,
8. _ roq_Ji_ if I(:IVl_Oed w4h r_Bi_t _Fr_ b_e_.
?. l_gh_ h_r_ a_k_ p_,ot bo_ _o 35 _-_. mmamu_.
LUBRICATION CHART
®Tie RodBallJoints
Spindle_
Zerk/_ Zerk
\
_)FrontWheel .--
Bearing -'_ _.-_._.-.-_ BearingZerk
@Steering.,,(,'/ I
Sector/\ )= Gear _
Tee .II i"!,
(_CheckJ L,_.!....:-,-=1-,[.,: ,_';
Transaxle
Fluid
_) SAE30 or10w30motoro_l @ GeneralPurposeGrease
_) Referto Maintenance"ENGINE"Section
@Spraysiliconelubriant(Move Bootsto
Lubricate) IMPORTANT: Do not oilor grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirtthat will shorten the life of
the self-lubricatingbearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
18sparingly.
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