Craftsman 917272951 Owner’s Manual

Owner's Manual

£RAFTSMAH+

20 HP

ELECTRIC START

46" MOWER 6 SPEED

GARDEN TRACTOR

Model No.

917.272951

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

For answers to yourquestions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

SEARS, ROEBUCKAND CO., HOFFMAN ESTATES, IL 60179 Visit our Craftsman website:www.sears.com/craftsman

Warranty ................................................. 2

Safety Rules .................................... _...... 3

Product Specifications ............................ 5

Assembly ................................................ 8

Operation ............................................. 12

Maintenance Schedule ....................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your

Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States. To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Maintenance ........................................ 18

Service and Adjustments ..................... 23

Storage ................................................ 29

Troubleshooting .................................. 30

Repair Parts ......................................... 34

Parts Ordering ....................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death.

GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

•Tum off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a

large percentage of riding mower- related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

SLOPE OPERATION Slopes are a major factor related to toss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution. If you cannot

back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, tum slowly and gradual- ly downhill, if possible.

• Do not mow near drop-offs, ditches, or

embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them,

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke. Never refuel the machine indoors. Never store the machine or fuel

container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Be sure the area is clear of other • Remove obstacles such as rocks, tree

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual.

ly downhill, if possible.

&Look for this symbol to point out important safety precautions. It means

CAUTIONI!! BECOMEAWARE!!! YOUR SAFETY IS INVOLVED.

&CAUTION: In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always disconnect spark plug wire and place

wire where it cannot contact spark plug.

&CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor.

&CAUTION: Tow only the attachments

that are recommenaed by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

&WARNING: The engine exhaust from this product contains chemicals known to

the State of California to cause cancer,

birth defects, or other reproductive harm.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR

OILTYPE SAE 10W30

API-SF/SG/SH): (ABOVE 32°F)

SAE 5W-30 (BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.2PINTS

W/O FILTER: 3.7PINTS

SPARK PLUG: CHAMPION

GAP: .030") RC 12YC

GROUND SPEED LO: HI: (MPH): 0.7 1.7

1.4 3.3

2.3 5.4

REVERSE: 0.9 2.1

TIRE FRONT: 14 PSI

PRESSURE: REAR: 10 PSI

CHARGING 15AMPS @ 3600RPM SYSTEM:

BATTERY: AMP/HR: 35

MIN. CCA: 280 CASE SIZE:U1R

BLADE BOLT

TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabil-

ity and performance. Should you experience any problem you

cannot easily remedy, please contact your nearest authorized service center.

27-35 FT. LBS

We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

_WARNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

Califomia Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is avairable through your nearest SearS Authorized

Service Center/Department (See

REPAIR PARTS section of this manual).

Steedng

Wheel Insert

Steering Wheel

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Steering Wheel

Adapter

Steering Sleeve

Seat

(1) Shoulder

Bolt 5/16-18

Mower

l___Front Link Assemblies--

(4) Retainer Springs (single loop)

(2) Shoulder Bolts

_(2) Wheels

(2) Centerlock Nuts

(3) Retainer Springs (double loop)

Gauge Wheels

(2) Washers 3/8 x 3/4 x 14 Ga.

Video Cassette

Slope Sheet

Keys

(2) Keys

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16"wrench (1) Pliers

(1) 1/2" wrench (1) Utility knife

(1) 3/4" socket with

drive ratchet

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and packing materials.

• Check for any additional loose parts or

boxes and remove.

BEFORE REMOVING TRACTOR

FROM SKID

ATTACH STEERING WHEEL

• Remove hex bolt, lock washer and

large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the

steering shaft.

• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft.

• Position steering wheel so cross bars are horizontal (left to right) and slide

onto steering wheel adapter.

• Secure steering wheel to steering shaft with hex bolt, lock washer and

large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

• Remove protective materials from

tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

HOWTOSETUPYOURTRACTOR

CHECK BATTERY

• Lift hood to raised position.

• If this battery is put into service after month and year indicated on label

(label located between terminals)

charge battery for minimum of one

hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manu

for charging instructions).

Label

_Wheel Insert

_Steering

_--- Hex Bolt

4_---Lock Washer

Steering _ Large Flat

Adapter

Steering Shaft _'_'.'..,,

Stee

ng .;_:,_,,,_._._,,..,

seew . J

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and fiat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble

shoulder bolt. Tighten shoulder bolt securely.

• Assemble adjustment knob and flat

washer loosely. Do not tighten.

• Lower seat into operating position and

sit on seat.

• Slide seat until a comfortable position

is reached which allows you to press clutcWorake pedal all the way down.

• Get off seat without moving its adjusted

position.

• Raise seat and tighten adjustment

knob securely.

Seat

Flat

ShoulderBolt

Adjustment

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor

from the skid. TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Release parking brake by depressing clutch/brake pedal.

• Place gearshift lever in neutral (N)

position.

• Roll tractor forward off skid. TO DRIVE TRACTOR OFF SKID

Operation section for location and

function of controls)

_t,WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. B sure the area in front of tractor is clear of

other people and objects.

• Be sure all the above assembly steps

have been completed.

• Check engine oil level and fill fuel tank

with gasoline.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place gear shift lever in neutral (N)

position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Depress clutch/brake pedal into full "BRAKE" position and hold. Move

gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and

slowly drive tractor off skid,

• Apply brake to stop tractor, set parking

brake and place gearshift lever in

neutral position.

• Turn ignition key to 'OFF" position. Continue with the instructions that follow

INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with dis- charge guard to right side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves. Install belt into electric clutch pulley

groove.

• Install one front link in top hole of the R.H. front mower bracket and R.H. front

suspension bracket. Retain with two single loop retainer springs as shown.

• Install second front link in L.H. front suspension bracket only and retain

with single loop retainer spring as shown.

• Turn height adjustment knob counter- clockwise until it stops.

• Lower mower linkage with attachment lift control.

• Place the L.H. suspension arm on inward pointing deck pin. If necessary,

rock and raise front of mower to align

deck pin with the hole in suspension arm. Retain with double loop retainer spring with loops down as shown.

• Slide left side of mower back and install the unattached front link in top

hole of the L.H. front mower bracket. Retain with single loop retainer spring

as shown.

• Place the R.H. suspension arm on inward pointing deck pin. If necessary,

rock and raise front of mower to align deck pin with the hole in suspension

arm. Retain with double loop retainer spring with loops down as shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clock-

wise to remove slack from mower suspension.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO

ADJUST GAUGE WHEELS" in the Operation section of this manual).

Shoulder Bolt

3/8 3/8-16

Center Locknut

Gauge Wheel

Use Pliersfor

Retainer Springs

'Dooow"n

Double Loop Retainer Front Mower Spring (Inward Bracket

pointing deck pins)

Suspension Front

Chassis Arms Link Bracket

Double Loop Retainer Spring

Anti-Sway Bar

Idler Pulley

_ Retainer Spring

Deflector Shield

CHECK TIRE PRESSURE

The tiros on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be

properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual.

Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

o/CHECKLIST

Before you operate and enjoy your new

tractor, we wish to assure that you

receive the best performance and satisfaction from this quality product.

Please review the following checklist:

/ All assembly instructions have been

completed,

/ No remaining loose parts in carton. / Battery is properly prepared and

charged.(Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

/ All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

/ Be sure mower deck is properly

leveled side-to-side/front-to-roar for

best cutting results. (Tires must be

properly inflated for leveling).

/ Check mower and drive belts. Be sure

they are routed properly around

pulleys and inside all belt keepers.

/ Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor,

pay extra attention to the following important items: /Engine oil is at proper level.

/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

/ Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

I- +1

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENG.NEONENG,NEOFFO'LPRESSURE",G.TSONOVI_.F

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H L

ATTACHMENT REVERSE

CLUTCH ENGAGED

NEUTRAL HIGH LOW

PARKING BRAKE

ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED

DANGER, KEEP HANDS AND FEET AWAY

@@@@@

(SEE SAFETY RULES SECTION)

FREEWHEEL

(AutomaticModelsonly)

KNOW Y OUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Ignition _t Switch Switch Position

Throttle Control

Clutch/Brake

Control

Height Range Shift Lever

Adjustment

Knob

Gear Shift Lever \

Clutch Switch

Attachment Lift Lever

g Brake

Lift Lever Plunger

Our tractors conform to the safety standards of the American National Standards

Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on and off. THRO'I'rLE CONTROL: Used to control

engine speed. CLUTCH/BRAKE PEDAL: Used for

declutching and braking the tractor and starting the engine.

CHOKE CONTROL: Used when starting a

cold engine,

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.

GEARSHIFT LEVER: Selects the speed and direction of the tractor.

RANGESHIFT LEVER: Allows high (H) and low (L) speed for all forward and

reverse gears. ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its

position. IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging (+

or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOU RTRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will

hold tractor secure.

Push-In to "Disengaged' AttachrnentClutch

Chok-_ \ _witcn_u. uut io

Throttle_(_._s),( _'_ /""-_1,_

Position / _ .Brake"Enga"_'0"_d"

o Posit_on .

/_ _ / _ G"earShift Lever

Clutch/Brake Pedal Height Adjustmen`-'_''--'- "-_-' " " t "Drive" Position Knob

STOPPING MOWER BLADES -

• To stop mower blades, move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch] brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to

idle before stopping may cause engine

to =backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF' will

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _I_CAUTION: Always stop tractor completely, as described above, before

leaving the operator's position; to empty grass catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob

out. Slowly push knob in to disen- gage.

TO MOVE FORWARD AND BACK- WARD

The direction and speed of movement is controlled by the gearshift lever.

• Start tractor with clutch/brake pedal depressed and gearshift lever in

neutral (N) position.

• Move gearshift and range shift levers to desired position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning the height adjustment knob in desired

direction.

•Tum knob clockwise (ml) to raise

cutting height.

• Tum knob counterclockwise (_)to

14 lower cutting height.

The cutting height range is approxi-

mately 1-1/2" to 4-1/2". The heights are

measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height

of grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months, For healthier and

better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

• Adjust gauge wheels with tractor on a flat

level surface.

• Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" inthe Operation section of this manual).

• With mower in desired height of cut po-

sition, gauge wheels should be as- sembled so they are slightly off the ground. Install gauge wheel in appropri-

ate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel __._.J,_ Mounting _!_ _._/_'\

B,acket \

Locknut_',_, y _ )

3/8 Washer ._. _._

..... - "£"=._ .,Shoulder

Gauge Wheel "-'-----'--_.,,_:Jlt

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut oft the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen- gage attachment clutch control.

CAUTION: Do not operate the mower

without either the entire grass catcher,

on mowers so equipped, or the deflector shield in place. Attachment Clutch

Switch Pull OutTo

"Disengage" _'_

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope. Use the slope guide provided at the back of this

manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to tst gear and

range shift lever to low (L) position. Be sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

/Attachment Lift

Lever High

.,,.,_on

_:_ LOW

' Position

TOWING CARTS AND OTHER AT- TACHMENTS

Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read oil

level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life), Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel fresh-

ness.

IMPORTANT: When operating in

temperatures below 32°F(0°C), use

fresh, clean winter grade gasoline to help insure good cold weather starting.

AWARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions

for additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may

Occur.

ACAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to =DISEN- GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and

release key as soon as engine starts. Do not run starter continuously for more

than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start, pull the choke control

out and retry.

WARM WEATHER STARTING (50° FAND ABOVE)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can

now be used. If the engine does not

accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F AND

BELOW)

• When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing the

engine to accept small changes in

speed and load, until the choke control

is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then

continue to push the control in slowly.

This may require an engine warm-up pedod from several seconds to several

minutes, depending on the tempera-

ture.

• The attachments can be used during the engine warm-up pedod and may

require the choke control be putted out

slightly.

NOTE: A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the

carburetor fuel mixture may need to be

adjusted for best engine performance. See ,TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• Use the runner on the right side of the

mower as a guide. The blade cuts approximately an inch outside the •

runner.

• The left hand side of mower should be

used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distfibu- •

tion of clippings and more uniform cutting.

• When mowing large areas, start by

turning to the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand tums until finished.

• if grass is extremely tall, it should be mowed twice to reduce load and

possibla fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate englne at full throttle

when mowlng to assure better mowing performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance es well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

[

j •

MULCHING MOWING TIPS IMPORTANT: For best performance, keel

mower housing free of built-up grass ant trash. Clean after each use.

• The special mulching blade will recut th_

grass clippings many times and reducq them in size so that as they fall onto th_

lawn they will disperse into the grass an_ not be noticed. Also, the mulched gras:

will biodegrade quickly to provide nutri

entsfor thelawn. Always mulch with you_ highest engine (blade) speed as this wil

provide the best reoutting action of th_ blades.

Avoid cutting your lawn when it is wet Wet grass tends to form clumps an(

interferes with the mulching action. Th_

best time to mow your lawn is the earl_ afternoon. At this time the grass ha.,

dded and the newly cut area will not b_ exposed to the direct sun. For best results, adjust the mower cutting.

height so that the mower cuts off only th_ top one-third of the grass blades. Fo

extremely heavy mulching, reduce you width of cut on each pass and mov

slowly.

• Certain types of grass and grass condi

tions may require that an area be mulchec a second time to completely hide the clippings, When doing a second cut

mow across or perpendicular to the firsl cut path.

• Change your cutting pattem from weeF

to week. Mow north to south one weeF then change to east to west the ne×

week. This will help prevent matting an€

graining of the lawn.

MAINTENANCE SCHEDULE / __//_/_/_/_,/""

F,LL,"O,TES /__Z_'T/_,-_X_"

AS YOU COMPLETE /___"0_,_ R,_ _,'_ R,'_ _ _

Check Brake Operation _C_eck Tire Pressure

Ch6ck Operator PreSence and

T Interlock Systems V' R Check for Loose Fasteners I_ _7 V'

T Lubrication Chart

0 Check Battery Level

A Shamen/Replace Mower Blades _4

R Clean Battery and Temlinals ql_

Check Transaxle Cooling AdJust Blade Belt(s) Tension _s

Adjust Motion Drive Belt(s) Tension

Check Engine Oil Level _ Change Engine Oil _1,2,3

E CleanAIrF'lter _e_

N Clean Air Screen

G Inspect Muffler/Spark Arrester

NI Replace (If equipped)

E Clean Engine COOling Fins

Replace Spark Plug _: ll_

Replace Air Filter Paper Cartridge Replace Fuel Filter

1 - Change more often when operating under • heavy load or in high arnbl_nt temperature•. 5 * ff equipped with adjustable I_ystem,

2 - Se rv_.e more often when operaling in dkly or dusty ¢ondltionm. 6 - Not required if equipped with nmintermnce°fre• bert•w, 3 - if equipf:_d w;th oil _t_, change oil every 50 hours, 7 - Tighte_ front axle p4vot bolt to 35 ft,-II0e, msximum. 4 - Replace bledee more often when mowing In sandy _oil, Do not overtighton.

OII Filter

GENERAL RECOMMENDATIONS

The warranty on this tractor does not

cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must

maintain tractor as instructed in this manual.

(_Front Wheel . _ \

Some adjustments will need to be made periodically to propedy maintain your

tractor.

(_Steering_ I _--/ I\ >

All adjustments in the Service and Adjustments section of this manual

should be checked at least once each season.

• Once a year you should replace the

Add---"--I I \ '--; ] II

Transaxle_ " I " _ [ " J

spark plug, clean or replace air filter, and check blades and belts for wear. A

(i) SAE 30 or 10w30 motor oil

new spark plug and clean air filter assure proper air-fuel mixture and help

® Spray silicone lubriant (Move Boots to

your engine run better and last longer.

BEFORE EACH USE

• Check engine oil level.

• Check brake operation.

• Check tire pressure.

• Check operator presence and

interlock systems for proper operation.

• Check for loose fasteners.

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant

v',

LUBRICATION CHART

® Tie Rod BallJoints

Spindle

Zerk Zerk

Bealdng _,/_-'-"---'_d ng Zerk

Sector/ _ )_l _ _\/

Gear _ _ _-_"_

Teeth II I ',:', I II \

:=II @Engine

Fluid _

General Purpose Grease Refer to Maintenance "ENGINE" Section

Lubricate)

18sparingly.

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