Craftsman 917272462 Owner’s Manual

Owner's Manual

JCRRFTSMIIW

LAWN TRACTO

21.5 HP, 42" Mower Electric Start

Automatic Transmission

Model No.

917.272462

I_ his product has a low emission engine which operates

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A

Visit our Craftsman website:www.sears.corn/craftsman

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions

about thisproduct, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

AssemblyPre-Operation ....................... 8

Operation ............................................ 11

Maintenance ....................................... 18

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructionsinthe owner's manual, Sears will repair or replace free of charge any parts that are found to be

defective in material or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the

two full years. Dudng the first30 days of purchase, there will be no charges to service

the product at your home for issues covered by this warranty. (See exclusions below). For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a tdp charge will apply.This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized

Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is withinthe United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited

to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructionscontained in

the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY

For ninety (90) days from date of pumhase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the

first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman

product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal dghts, and you may also have other rights, which vary, from state to state.

Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for thissymbol to point out •

importantsafety precautions. It means

CAUTIONI!I BECOMEALERTI!! YOUR

SAFETY IS INVOLVED.

Do not mow in reverse unlessabsolutely

necessary. Always look down and behind before and while backing.

Be aware of the mower discharge

directionand do not point it at anyone.

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

_, CAUTION: Towonly the attachments that are recommended by and comply

with speciFmationsof the manufacturer of your tractor.Use common sense when

towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose tractionwith the ground and cause you to lose control

of your tractor. _,WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birthdefects or other repro-

ductive harm.

Do not operate the mower withouteither

the entire grass catcher or the guard in

place. Slow down before turning.

Never leave a runningmachine unattended. Always turnoff blades, set parking brake, stop engine, and remove

keys before dismounting. Tum off blades when not mowing.

Stop engine before removing grass catcher or uncloggingchute.

Mow only in daylight or good artificial light.

Do not operate the machine while under

the influence of alcohol or drugs. Watch for trafficwhen operatingnear or

crossing roadways. Use extra care when loadingor unload-

ing the machine into a traileror truck. Data indicatesthat operators,age 60

years and above, are involvedin a large percentage of ridingmower-related

injuries. These operators should evaluate their abilityto operate the dding

mower safely enough to protectthem- selves and othersfrom sedous injury.

Keep machine free of grass, leaves or other debrisbuild-up which can touch

_WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known

to the State of Califomia to cause cancer and birth defects or other reproductive

harm.Wash hands after handling. I. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

hot exhaust / engine partsand bum. Do not allow the mower deck to plow leaves

or other debris which can cause build- up to occur. Clean any oil or fuel

spillage before operatingor stodng the machine. Allow machine to cool before

storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re- suit in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs,etc.

• Watch forholes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so

thatyou willnot have to stop or shift while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change the stabilityof the machine.

• Keep all movement on the slopes slow

and gradual. Do not make sudden changes in speed or direction.

• Avoid startingor stoppingon a slope. If tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unlessnecessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs,ditches, or

embankments. The mower could suddenlyturn over if a wheel is over the

edge ofa cliff or ditch, or ifan edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilizethe machine by puttingyour foot on the ground.

• Do notuse grass catcher on steep slopes.

IlLCHILDREN

Tragic accidentscan occur ifthe operator

isnot alert to the presence of children.

Children are often attracted to the

machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off

and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspectthe equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose movingparts or allow objects to be thrown. Frequently

check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across,

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overtum the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline Capacity

and Type: Oil Type

_,PI-SF-SJ):

3.5 Gallons Unleaded

Regular SAE 10W30

(Above 32°F) SAE 5W-30

(Below 32°1=)

Oil Capacity: 4 Pints

Spark Plug: Champion RC12YC IGAP: .040")

Ground Speed Forward: 5.5 (MPH): Reverse: 2.4

_re Pressure: Front: 14 PSI

Rear:. 10 PSI

Charging 16 Amps @ 3600 RPM

System: Battery: Amp/Hr. 28

Min. CCA: 230 Case Size: Ul R

Blade Bolt 27--35 Ft. Lbs.

1'ulquu;

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The instructionswill enable you to assemble

and maintain your tractor properly.

Always observe the =SAFETY RULES'.

REPAIR AGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructionsunder =Mainte-

nance" and "Storage"sections of this

owner's manual.

_WARNING: This tractor is equipped

with an intemal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of Califomia the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

_(1) Locknut

1/2-20

Steering Extension

Boot_ _ Steering Shaft

L _ 1/4-20 Steering

_(1) Locknut

_ Wheel Adapter

(1) Washer

(_ 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

(1) Hex Bolt

1/4-20 x 1-1/4

Slope Sheet

_1_(1) Oil Drain_

For Future Use

Keys

Video Cassette

Your new tractor has been assembled at the factory withthe exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR

ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) UUlityknife

(1) Tire pressure gauge

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any

staples in skid that may puncture tires where tractor is to roll off skid.

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are In the operating

position (seated behind the steering

wheel).

_p_---1/2 Hex Nut

_ Insert

_E;_------LargeFlatWasher

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts

or cartons and remove.

Steering_ g Boot Wheel

BEFORE REMOVING TRACTOR FROM SKID

AI"FACHSTEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 1/4 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

Shaft

CHECK BAI"rERY

1. Lift hood to raised position. NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section Of this manual for charging instructions).

- f

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolts are positioned over the large slotted holes in pan.

4. Push down on seat to engage

shoulder bolts in slots and pull seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten,

6. Lower seat into operating positionand

sit in seat.

7. Slide seat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get offseat without moving its adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Seat Pan

Shoulder Bolts

Flat Washer

Adjustment Knob

NOTE: You may now rollor drive your

tractor off the skid. Followthe appropriate

instructionbelow to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment lift lever to its highest

position.

2. Release parking brake by depressing clutcWbrake pedal.

3. Place freewheel control in =transmis- sion disengaged" position (See _I"O TRANSPORT" in the Operation

section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls) ,4_ WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position. (See =1"O

TRANSPORT" in the Operation

section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle control to idle position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

11 .Tum ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (Ifpreviously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook roar latch into hole on back of

mower deck.

Deflector Shield

,_ CAUTION: Do not remove deflector

shield from mower. TO CONVERT TO BAGGING OR

DISCHARGING Simply remove mulcher plate and stere in

a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are

designed for discharging and bagging

also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for

replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verifythat the belts are routed correctly.

Mulcher Plate

Latch

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is

propedy adjusted. See =TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

V'CHECKLIST

Before you operate your new tractor, we wish to assure that you receive the best

performance and satisfaction from this quality product.

Please review the following checklist:

V' All assembly instructionshave been

completed.

/ No remaining loose parts in carton. / Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were ovednflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be propedy inflated

for leveling).

/ Check mower and ddve belts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

,/Check widng. See that all connections

are still secure and wires are properly

clamped.

,/Before ddving tractor, be sure free-

wheel control is in =transmission

engaged" position (see =TO TRANS- PORT" in the Operation section of this

manual).

While learning how to use your tractor, pay extra attention to the following important items:

,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

/ It is importantto purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See =TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

Thesesymbolsmayappearonyourtractororin literaturesuppliedwiththe product.

Learnand understandtheir meaning.

BA3-1"ERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

EHG,HEONENG,NEOFFO,LPRE_UREOG"_SONO%._MP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR SLOPE HAZARDS

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments, Save this manual for future reference.

Attachment Light Switch

Clutch Lever IgnitionSwitch

Throttle

Clutch/ Brake Pedal

Height

Adjustment

Knob

Freewheel Control

Ammeter

Uff

Choke .... -. Lever

Control Plunger

Attachment Lift Lever

Parking Brake Lever

Motion

Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor. CHOKE CONTROL - Used when starting

a cold engine.

HEIGHT ADJUSTMENT KNOB - Used to

adjust the mower cutting height. IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its

position. LIGHT SWITCH POSITION - Turns the

headlights on and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE CONTROL - Used to control

engine speed. FREEWHEEL CONTROL - Disengages

transmission for pushing or slowly towing the tractor with the engine off.

eyes,whichcanresultin severeeye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any

I_ he operationof anytractorcan resultinforeignobjectsthrownintothe

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USEYOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from clutch/brake

pedal. Pedal should remain in brake position. Make sure parking brake will

hold tractor secure.

Attachment Clutch Lever "Engaged" Position

Choke f_--_'_- ' .. Control. _'_.(_ /,..L2_. !gn,tion Key

_ "_1-(_-_'_._,//Position

Throttle I :'_,_\ _R_" ._

Controf'----.3_, _ \ _ \\\//_ Parking

Clutch/ "-_,?,.._..'.--'_--'.',_ "Enaaoed

=Dise_eight "Brake" Motion

Position _ Adjustment Position Control

Knob Lever

STOPPING

MOWER BLADES -

• To stop mower blades, move attach-

ment clutch lever to =DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress clutch/

brake pedal all the way down.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to =backfire".

•Tum ignition key to =STOP" position

and remove key. Always remove key when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may

cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out. Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motion control lever in

neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'n'ING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise ((-_) to raise cutting height.

• Turn knob counterclockwise (1,-_)to lower cutting height.

The cutting height range is approximately

1-I/2" to 4". The heights are measured

from the ground to the blade tip with the engine not running. These heights are

approximate and may vary depending upon soil conditions, height of grass and

types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches dudng the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are propedy adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

NOTE: Adjust gauge wheels with tractor on a fiat level surface.

1. Adjust mower to desired cutting height

(See =TO ADJUST MOWER CUTTING

HEIGHT" in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropdata hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing gauge wheel in same adjustment

hole.

Gauge Wheel

Locknut 3/8 3olt

Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Lower mower with attachment lift control.

3. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

_CAUTION: Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment _ _ .A._achemnt

Clutch Lever_i_ __ _ / Lift.Lever =Engaged" _ _(_:_r,_._. _ ellgn

POS

,, _ :--",J_;" Position

Disengagea_ _ _" _--------_/_

Position _ _J_ ((e Deflector

_V--:J_.,.,.::'_ Low

"_*",_\_ Shield

TO OPERATE ON HILLS

4BkCAUTION: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Transmission Disengaged

NOTE: To protect hoodfrom damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.). TOWING CARTS AND OTHER ATTACH-

MENTS Tow only the attachments that are

recommended by and comply with specificationsof the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. _res can lose traction with the ground and cause you to lose control of

yourtractor. BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until "FULL" mark on dipstickis reached. Do not overfill.

• For cold weather operation you should change oilfor easier starting((See the

oil viscositychart in the Maintenance section of thismanual).

• To change engine oil, see the Mainte-

nance sectionin this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean,

re.gular unleaded gasoline with a minimum of 87 octane. (Use of leaded

gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used

_l=within 30 days to assure fuel freshness.

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open flame.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

ACAUTION: Alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which

leads to separation and formation of acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drain the gas tank,

start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-

tions for additional information. Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

TO START ENGINE When startingthe engine forthefirsttimeor if

theenginehas runoutoffuel,itwilltakeextra

cran.kingtimeto movefuel fromthetankto the

engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disengaged position.

5. Move throttle control to fast position

6. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Beforestarting,read thewarm and

cold startingproceduresbelow.

7. Insert key into ignitionand turn key clockwise to start position and release key as soon as engine starts. Do not

run starter continuously for more than fifteen seconds per minute. If the

engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine stilldoes not start, pull the choke

control out and retry.

WARM WEATHER STARTING (50°F and

above)

8. When engine starts, slowly push choke control in until the engine begins to run

smoothly. If the engine starts to run roughly, pull the choke control out

slightly for a few seconds and then

15 continue to push the control in slowly.

• The attachmants and.gpun_l.drivecan nowbe used.Ifthe engine doeenotaccept the load, rsstartthe angine and allowit to

warmup for one minuteusingthe choke as describedabove.

COLDWEATHER STARTING (50° Fand below)

8. When engine starts, slowly push choke control in until the engine

begins to run smoothly. Continue to push the choke control in small steps

allowing the engine to accept small changes in speed and load, untilthe choke control is fully in. If the engine

starts to run roughly, pullthe choke control out slightlyfor a few seconds

and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds to several minutes, depending on the

temperature.

AUTOMATICTRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warm-up pedod after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance (see "TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).

PURGE TRANSMISSION

A CAUTION: Never engageor disen-

gage Treewneel lever wnlle me engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the

transmission which may have developed during shipping of your tractor.

IMPORTANT:. Should your transmission require removal for service or replacement,

it should be purged after reinstallatlon before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing

freewheel control in "transmission disengaged" position (See "TO

TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of drive wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing

freewheel control in "transmission engaged" position (See "TO TRANS-

PORT" in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves

approximately five (5) feet return the motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3) times.

Your transmission is now purged and

ready for normal operation.

MOWING TIPS

• Mower should be propedy leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of

this manual,

• The left hand side of mower should be

used for tdmming.

• Drive so that clippings are discharged

onto the area that has already been cut. Have the cut area to the rightof

the tractor. This will result in a more

even distributionof clippings and more uniformcutting.

• When mowing large areas, start by

turningto the rightso that clippingswill discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand tums untilfinished.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn, Always mulch with your highest engine

(blade) speed as this will provide the best recutting action of the blades,

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early aftemoon. At this time the grass has dded and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy grass, reduce your width of cut on each pass

and mow slowly.

• If grass is extremely tall, it shouldbe

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high;the

second to the desired height.

• Do not mow grass when it is wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

• Certain types of grass and grass conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path.

• Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

MAiNTPNANCE SCHEDULE ./_..___._ .__/_._/_./_/F

AS YOU COMPLETE

REGULAR SERVICE CE DATES

Brake Opera,on _

Check I_er_r presence and

T Intedock Systems R Che_forLoo_FMtenen= I_' I/'5 I/

ch,,e,T,,,,_ Coo_0 J

Check V-Belts _,f

che_ E,_ OU_, eJ

C_ EnOIneOa(withoarated I/,._ IV_

NE ChangeF-_ne Oi (w"h°ut°Uf"ter)ClaanAirP-'_ t_: I

G Oean_r so_en I/=

NI Muffler/SparkAI E ReptaceOil Rlter (If equipped) I_,I

Clean _ Cooling Fins _=

Replace Spark Plug V' Replace Air Rlter Paper Cartridge I_=

1 - Charge more often when opem_g u_der a heavy load or

In h_g_ambim_tteq',peraturN.

2 - Ser.4ce rnon_oftenwhen operaffng In dldy or dusty _onditions.

GENERAL RECOMMENDATIONS The warranty on this tractor does not

cover items that have been subjected to

operator abuse or negligence. To receive

full value from the warranty, operator must

maintain tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter,

and check blades and belts for wear. A new spark plug and clean air filter

assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper opera- tion.

5. Check for loose fasteners.

3. Repla¢_ b_d_s mort=olto_ when mo_ in sandy soil.

4. N¢ I_rld If oqu_od w_l ma_tl_l_c_-_ree b_ltcy. 5 - l_ht_m hont axle pivotbonto 35 il.-Ibs, maximum.

DOnot ovemghte_.

LUBRICATION CHART

Spindle

-'-'----_ r----_)Szpinrkd,e

i' '1

:." ."-'..z-" = -- -- ----.-

i I i

(_Front Wheel ,-

Bearing

Zerk _

@Engine' ,"""_7'

(_ General PurposeGrease @ REFERTO Maintenance "ENGINE"SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

;::=::::_Front Wheel

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