Craftsman 917272451 Owner’s Manual

Owner's Manual
ICRAFTSMAN'J
LAWN TRACTOR
21.5 HP,42" Mower Electric Start
6 Speed Transaxle
Model No.
917.272451
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5am-5pm, Mon-Sat -
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/P re-Operation ....................... 8
Operation ............................................. 11
Maintenance Schedule ....................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be
defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the
two fullyears. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME_. This warranty applies only while this product is within the United States.
This Warranty does not cover:
Expendable items which become wom during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting .................................. 28
Repair Parts ......................................... 32
Sears Service ....................... Back Cover
caused by towing objects beyond the capability of the riding equipment, impacting
i Repairs necessary because of operator abuse, including but not limited to, damage
objects that bend the frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its
purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-8O0-4-MY-HOME®.
This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary,from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
Look for this symbol to point out
important safety precautions. It means CAUTION!t! BECOMEALERTIfr YOUR
SAFETY IS INVOLVED. _lb CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor. & CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known
to the State of Califomia to cause cancer and birth defects or other reproductive
harm. Wash hands after handling.
I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before tuming.
Never leave a running machine unattended. Always turn off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect them- selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build- up to occur. Clean any oil or fuel
spillage before operating or storing the machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of- control and tipover accidents, which can re-
sult in severe injury or death. All slopes
require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommenda-
tions for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or other attachments. These can change
the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn s_owlyand gradu-
ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline 3.5
Capacity and Unleaded and
I'ype: Regular _)ilType SAE 30
'API-SF-SJ): (above 32°F)
SAE 5W-30
(below 32°F) Dil Capacity: 4.0 Pints Spark Plug: Champion RC12YC
CGap: .030")
_round Speed (MPH):
Forward: 1st 1.2
2rid 1.5
3rd 2.4
4th 3.5
5th 4.8 6th 5.3
Reverse: 1.5
Tire Pressure: Front: 14 PSI
Rear: 10 PSI
Charging 3 Amps Battery System: 5 Amps Headlights
Battery: Amp/Hr: 28
Min. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 Ft. Lbs.
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you
cannot easily remedy, please contact a Sears or other qualified service canter.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructionswill enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under =Mainte- nance" and =Storage" sections of this
owner's manual.
A_kWARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or gress-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). if a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service
center (See REPAIR PARTS section of this manual).
6
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
(1) Hex Bolt 1/4-28x 1-1/4
Adapter
_ Steedng Wheel
@
(1) Locknut 1/2-20
Seat
(1) Washer
(_ 17/32 x 1-3/16 x 12 Gauge
_(1) Knob
@,
(1) Locknut
1/4-28 v
Steering Extension
Steering Shaft
Boot
Keys
(2) Keys
For Future Use
Slope Sheet
7
Video Casse_e
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin. TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard wrench sizes you need
are listed below.
_ Insert
@'----112 Hex Nut
(1) 3/4" wrench (1) Pliers (2) 7/16"wrench (1) Utilityknife
(1) Tire pressure gauge
Steedng _ \_ _/
,at
When right or left hand is mentioned in this manual, it means when you are in the
operating position (seated behind the
Wheel _'_Steedng Boot
steering wheel). TO REMOVE TRACTOR FROM
_Tabs
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts
or cartons and remove.
BEFORE REMOVING TRACTOR
Adapter_ j Extension
_ Shaft
t/4 Locknut-_-_-'_
-_-__." _'1/4 Hex Bolt
Lower , _. --.---. Steering _ '_..'-, ",
ShaftJ_-%. e J/ __,_
' "- --_-'-'_. Tab
_..-. """ - 4" - _'" Slots
FROM SKID ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and install 1/4 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cress bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer. 1/2 hex nut and tighten securely.
7. Snap steering wheel insert into center of steedng wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position. NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BAI-FERY" in Maintenance section of this manual for charging
instructions).
...._"_-_-"..... ::=.,
-.-_:._- ...- : i_hel
"::_iliiIJ''''__ "'
8
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Seat Pan
Shoulder Bolts
Flat Washer
Adjustment
Knob _..
|
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
TO ROLLTRACTOR OFFSKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls) ,_WARNING: Before starting, read,
understand and follow all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
9
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook roar latch into hole on back of
mower deck.
Deflector Muicher Shield Plate
Latch
Hooks
_CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING Simply remove mulcher plate and store in
a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory.
NOTE: It is not necessary to change
blades, The mulcher blades are de-
signed for discharging and bagging also.
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in =PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECKLEVELNESS
For best cutting results, mower housing should be properly leveled. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is properly adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual
/CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed. ,/No remaining loose parts in carton. ,/Battery is propedy prepared and
charged. (Minimum 1 hour at 6 amps). ,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
/ Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following
important items:
/ Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system isin safe operating condition.
10
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD
WARNING
FAST SLOW
01 k
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
O%TE_P
FUEL CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED
UNLOCKED MOWER LIFT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
ATTACHMENT
DANGER, KEEP HANDS AND FEET AWAY
KEEP AREA CLEAR SLOPE HAZARDS
FREE WHEEL
(Automatic Models only)
11
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Light SwiSh
Attachment IgniUon
Clu_h Lever
Ammeter
Choke Lift
Throttle Plunger
Clutch/Brake Pedal
PosWon
Lever
Attachment Lift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor.
Parking Brake Lever
)
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH POSITION - Turns the
headlights on and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE CONTROL - Used for
starting and controlling engine speed. HEIGHT ADJUSTMENT KNOB - Used to
adjust the mower cutting height. CHOKE CONTROL - Used when starting a
cold engine.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch, When engine is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake
pedal. Pedal should remain in brake position. Make sure parking brake will
hold tractor secure,
Attachment Clutch Lever
"Engaged". Position
Choke
_lgnNon Key
Controlx,)
Throffie_
Clutch/ i_
"Disengaged"
Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/
brake pedal all the way down.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
_j/"Disengaged"
,_, \\V_ / Parking Brake
_/ "Engaged
_,"?-_--'_--_"_ Position
I o' -*
j_-
_shift
Height _B_'ake" Lever
Adjustment Position
Knob
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go
dead. NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
AqlkCAUTION: Always stop tractor completely, as described above, before
leaving the operator's position.
TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate,
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING
HEIGHT
The cutting height is controlled by turning the height adjustment knob in
desired direction.
Turn knob clockwise ( F_ ) to raise
cutting height.
Turn knob counterclockwise (P_) to
lower cutting height.
13
The cutting height range is approximately
1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU-I-IING HEIGHT in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in
appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment
hole.
Gauge Wheel Mounting
Bracket
3/8-16
3/8 Washer
Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Lower mower with attachment lift control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. AQk,CAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place. Attachment
Clutch .. Lift Lever High "Engaged" Position
Low Position
Pos_on
Deflector
Shield
TO OPERATE ON HILLS _CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide at the back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking brake.
Move gearshift leverto 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all tums slowly. TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor,
be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
14etc-) -
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous. -Sres can lose traction with
the ground and cause you to lose control
of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oil until =FULL" mark on
dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See the oil
viscosity chart in the Maintenance section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in
temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help _Cra good cold weather starting.
AUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which
leads to separation and formation of acids during storage. Acidic gas can
damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructions for
additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur. TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, itwill take
extra cranking time to move fuel from the
tank to the engine.
I. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to disen- gaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key clockwise to start position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
If the engine does not start after several attempts, push choke control
in, wait a few minutes and try again. If engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50 ° F and
above)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
15
COLD WEATHER STARTING (50 ° F and
below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to push the choke control in small steps
allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control in slowly. This may require an engine
warm-up period from several seconds
to several minutes, depending on the temperature.
The attachments can be used during the engine warm-up period and may
require the choke control be pulled out slightly.
NOTE: Ifat a high altitude (above 3000 feet) or in cold ternperetures (below 32 F) the carburetor fuel mixture may need to be a.ldJouStedfor best engine performance (see
ADJUST CARBURETOR" in the Service
and Adjustments section of this manual).
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged onto the area that has already been
cut. Have the cut area to the right of the
tractor. This will result in a more even
distribution of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
[
Do not mow grass when it is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the
attachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn. Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy grass, reduce your width of cut on each pass
and mow slowly, o
'P' 'l r,
t
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicu- lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
16 and graining of the lawn.
REGULAR SERVICE " f _/'_d,_'_SERVICE DATES
Check Operator Presence and
t Interlock Systems l# # R Check for Loose Fasteners _ V's 11_
_ Sharpen/Replace Mower Blades _3 T LubdcatJon Chart If
0 Check Batter/Level 1_4
R Clean Batter/and Terminals I/
Check Transax;e Cooling I_' Check V-Belts I1_
Check Engine Oil Level I_ ll_
E Cha_eEnCneO, (w_ho,r,.er) I,/,_ V'
i Change Engine OH (without oil filter) 1_1,2
N c--Air Rlter _k_:
G Clean Air Screen
NI It.spa=MumedSpark
Attester t/
E Rep_eO=Raer(gaqulpaad) I/.2
Clean Engine Cooling Rns If 2 Replace Spark Plug V' V'
Replace Air Filter Paper Cartridge If2 Replace Fuel Filter I_'
1 - Change more often when opemSng under a heavy load or
in h_ghambient temperatures.
2 - Sentlce more oftenwhen operating In dirty or dusty coedltlons.
3 - Replace blades more offer; when mowing in sandy soil. 4 - Not required if equipped w_h mairdenance-free battery. 5 - _ghten f_l 8xle pivot bolt to 35 fLJbs, maximum+
DO not overtlghten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator abuse or negligence. To receive full value from the warranty, operator must maintain
tractor as instructed in this manual.
Some adjustments will need to be made
periodically to properly maintain your tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A new
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
(_ Spindle - (_ Spindle
Zerk Zerk
(_Front Wheel
Bearing
Bearing Zerk
Zerk
(_Engine .
I
r"- _ shift
.... Pivots
(DSAE 30 or 10w30 MOTOR OIL
(_GENERAL PURPOSE GREASE (_REFER TO Maintenance "ENGINE"
SECTION IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant
17sparingly"
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