Craftsman 917272442 Owner’s Manual

Owner's Manual
ICRRI:¥$1VlRN°I
20.0 HP ELECTRIC START
42" MOWER AUTOMATIC
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to yourquestions aboutthisproduct,Call:
1-800-659-5917
Seers Craftsman Help Line 5 am - 5 pro, Mort- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 18
LIMITED TWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
ThisWarranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, includingbut not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household dwellingsor in usage where profit is made.
Maintenance ....................................... 18
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA]-rERY For ninety (90) days from date of pumhase, if any battery included with this riding
equipment proves defective in matedal or workmanship and our testing determines the battery willnot hold a charge, Sears will replace the batteryat no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available buta trip
charge willapply. This warranty applies only while this product is in the United States.
TO LOCATETHE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutt ng machine s capable of amputating hands and feet and throwingobjects. Failure to observe the following safety instructions could result in
serious injury or death. I. GENERAL OPERATION
Read, understand,and follow all instructionsinthe manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects suchas rocks, toys, wire, etc., which cauld be picked
up and thrown by the blade.
Be sure the area isdear ofother people
before mowing. Stop machine If anyone
enters the area.
: Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Alwayslook downand
behind before and while becking.
Be aware ofthe mower discharge direction and do not pointit at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in place.
Slow clownbefore turning.
Never leave a running machine unattended. Always turn off blades, set
perkingbrake, stop engine, and remove
keys before dismounting.
Tum off blades when not mowing.
Stop engine before removing grass catcher or uncioggiogchute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the Influence of alcahol or drugs.
Watch for trafficwhen operating near or
crossing roadways.
Use extra care when loading or unload-
ingthe machineinto a trailer ortruck.
Data indicatesthat operators, age 60
years and above, are involvedina large percentage of tidingmower-related
injuries. These operatorsshould
evaluate their ability to operate the riding
mower safely enough to protectthem- selvesand others from serioos injury.
Keep machine free of grass, leaves or
other debris build-upwhich can touch hot exhaust / engine partsand bum. Do not allowthe mower deck to plow leaves
or other debriswhich can cause build- up to occur. Clean any oil or fuel spillage before operating or storingthe
machine. Allow machine to cool before
storage.
It. SLOPE OPERATION Slopes are ama orfactor related toloss-of-
controlandt pover accidents,which can re- sult in severe injury or death. All slopes
requireextracaution. Ifyou cannotbeck up
the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes,net across.
Remove obstaclessuch as rocks,tree
limbs,etc. Watch for holes, ruts,orbumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstac/es.
Use slowspeed. Choose a low gear so
that you will nothave to stopor shift
while on the slope. Follow the manufacturer'srecommenda-
tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchersor
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction. Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straightdown the slope.
DO NOT:
Do not tum on slopes unlesSnecessary, and then, rum slowly and gradually downhill, ff possible.
Do notmow near drop-offs, ditches, or embankments. The mower could
sudoenly turn over if a wheel is over the edge of a cliffor ditch, or if an edge
caves in.
Do notmow onwet grass. Reduced traction could cause sil_ng.
Do not try to stabilize the machine by putting your foot on the ground.
Do notuse grass catcher on steep slopes.
Ill. CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
corners, shrubs,trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of uther
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rooks,tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Useslow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_l, Lookfor this symbolto point out
importantsafety precautions. It means CAUTIONI!I BECOMEALERT!I! YOUR
SAFETY IS INVOLVED.
_, CAUTION: In order to prevent accidental starting when setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and
place wire where it cannot contact spark plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose controlof the
tractor.
,_L CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when
towing. Operate only at the lowest
possiblespeed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
of your tractor. _WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm. _,WARNING: Battery posts, terminals
and related acoessodes contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
5
)RODUCT SPECIFICATIONS 3ASOLINE 1.25 GALLONS
CAPACITY UNLEADED
_,NDTYPE: REGULAR _)ILTYPE SAE 30
'=API-SF-SJ): (ABOVE 32°F)
SAE 5W-30 (BELOW 32°F)
)IL CAPACITY: W/FILTER: 4.0 PINTS
W/O FILTER:3.75PINTS
SPARK PLUG: CHAMPION
SAP: .040") RC12YC
GROUND FORWARD: 5.5 SPEED (MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 3AMPS BA3qERY SYSTEM: 5 AMPS HEADLIGHT
BATTERY: AMP/HR: 28
MIN. CCA: 230 CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase ofa new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair thistractor.
Please read and retain this manual. The
instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructionsunder "Mainte- nance" and "Storage" sections of this
owner's manual.
_JkWARNING: This tractor Is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush- covered or grass.covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local
or state laws (ifany). If a spark arraster is used, it should be maintained in effective
working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resoumes Code). Other states may have similarlaws.
Federal laws apply onfederal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of this manual).
6
Steering Sleeve
SteeringWheel
©
(1) Locknut
5/16-18
Steering
Wheel Adapter
Steedng
Wheel Insert
Extension
Shaft
t teering
(1) Hex Bolt
3/8-16 x I
©
Keys
(1) LargeRat
Washer
_(1) Knob
For Future Use
Video Cassette
washer 3/8
(1) Hex Bok
5/16-18 x 1-1/4
(1) Washer 17/32 x 1-3/16 x 12 Gauge
Slope Sheet
41
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left unassambled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble mast be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers (2) 1/2" wrench (1) Utilityknife
(1)Tire pressure gauge When right or left hand is mentioned in
this manual, it means when you are in the operating position (seated behind the steedng wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from topto bottom, along lines on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and gdll.
IMPORTANT: Check for and remove any staples in skid that may puncturetires
where tractor is to roll off skid.
<_;_ Steedng
Sv_el_r21ng _Washer
5/16 Locknut_ ._5116 HexBolt
WheelInsert
_Lock Hasher
Hex Bolt
LargeFlat
FROM SKID AI-rACH STEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension sh_t onto lower
steering shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut securelyto 18-22 ft. Ibs torque.
2. Place tabs of steering boot over tab slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfront wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
5. Positionsteering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
Lower ," "_"'-Q-....
Steering _ _. ",
Shaft_ _ _)' __-_Tab
HOWTO SET UPYOURTRACTOR CHECK BAI"FERY
1. Lift seat pan to raised positionand
open battery box door.
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge batteryfor minimum of one hour at 6-10 amps. (See "BA'I-rERY" in Maintenance section ofthis manual for charging instructions).
; "-- " / / Slots
8
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of
seat to tractor,
2. Pivotseat upward and remove from the cardboard packing, Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder boltin slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press
clatcWbrake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
Seat Pan_.
Bolt
FlatW__ _
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment lift lever to its highest
position.
2. Release parking brake by depressing clutch/Drake pedal.
3. Place freewheel control in freewheel- ing position to disengage transmis-
sion (See "TO TRANSPORT" in the Operation section of this manual}.
4, Roll tractor forward oft skid,
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See Operation section for location and
function of controls)
_WARNING: Before starting, read, understand and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area, Be
sure the area in frontof tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3, Place freewheel control in =transmis-
sion engaged" position.
4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake,
5. Place motion control lever in neutral (N) position.
6. Press lift lever plunger and raise attachment lift lever to its highest
position.
7. Start the engine. After engine has started, move throttle controlto idle
position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor, set parking
brake and place motion control lever in neutral position.
11.Turn ignitionkey to "OFF" position,
Continue with the instructionsthat follow.
CHECKTIREPRESSURE
Thetiresonyourtractorwereoverinflated
atthefactoryfor shipping purposes.
Correcttire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS For best cuttingresults, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS See the figures that are shown for
replacing motion and mower blade drive belts in the Service and Adjustments section ofthis manual. Verify that the belts are routed correctly,
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,check to see that the brake is
properlyadjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in updght position.
2. Place front of mulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching malcher plate and allow it to rest on plate while in operation.
M_._alCherte
_Latch
Hooks
10 section of this manual).
TO CONVERTTO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place.Your mower is now ready for
discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change
blades. The mulcher blades are de. signed for discharging and bagging also.
I/CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING CHECKLIST:
/ All assembly instructionshave been
completed.
,/No remaining loose parts in carton. ./Battery is propedy prepared and
charged. (Minimum 1 hourat 6 amps).
,/Seat is adjusted comfortablyand
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled
side-to-side/frent-to-rear for best cutting
results. (Tires must be propedy inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/' Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAYEXTRA ATFENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level. ,/Fuel tank is filled withfresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their locationand function, Operate them
before you start the engine.
/ Be sure brake system is in safe
operating condition.
/ It is importantto purge the transmission
before operating your tractorfor the first time. Follow proper starting and transmission purging instructions(See
"TO START ENGINE" and =PURGE TRANSMISSION" in the Operation
Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.
Learnandunderstandtheirmeaning.
13ATFERY CAUTION OR REVERSE FORWARD FAST
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LOCKED
H L
A_'FACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
IGNITION
ATTACHMENT
CLUTCH DISENGAGED (SEE SAFE_'YRULES SECTION)
LIGHT
®3t
PARKING BRAKE
SLOW
!
MOWER LIFT
DANGER, KEEP HANDS AND FEET AWAY
FREEWHEEL
(Automatic Models only)
11
KNOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiadze yourself with the locations of
vadous controls and adjustments. Save this manual for future reference.
;witch
Attachment Ignition Clutch Lever
Ammeter
Choke Control Plunger
Lever
Throttle Control
Clutch/ Brake Pedal
Free Wheel
Control
Our tractors conform tothe safety standards of the
Amedcan National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor. CHOKE CONTROL - Used when starting
a cold engine. CLUTCH/BRAKE PEDAL - Used for
declutchingand braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the speed and direction of tractor.
Lift Lever
Height Adjustment
Indicator
Brake Lever
M_ion Lever
FREEWHEEL CONTROL - Disengages transmissionfor pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for startingand stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlightson
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal intothe brake position. THROTFLE CONTROL- Used to control
engine speed.
12
The operation of any tractor can result in foreign objects thrown intothe
eyes, which can resultin severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat withoutfirst setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" positionand hold.
2. Place parking brake lever in "EN- GAGED" positionand release
pressure from clutcWbrake pedal. Pedal should remain in "BRAKE"
position. Make sure parking brake will holdtractor secure.
ChokeControl
Throttle Control
Brake Posi_on Pedal
AttachmentClutchLever
.-Parking Brake
=Engaged'
Motion
=Brake" Control
Position
posilJon Lever
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground ddve, depress clutch/
brake pedal into full "BRAKE" position,
Move motion control lever to neutral (N) position.
IMPORTANT: The motion controllever does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed. ENGINE -
Move throttle control to slow position.
NOTE: Failure to movethrottle controlto slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignitionkey to "OFF" positionand remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_I_CAUTION: Always stop tractor
completely, as described above, before
leaving the operator's position; to empty
grass catcher, etc.
TO USE THROI-I'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate,
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start
a warm engine,
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The directionand speed of movement is
controlled by the motion control lever.
1. Start tractor with motion control lever in
neutral (N) position.
2, Release parking brake and clutch/
brake pedal.
3. Slowly move motioncontrol lever to desired position.
TO ADJUST MOWER CUI"I1NG HEIGHT The position ofthe attachment lift lever
determines the cuttingheight.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position,
13
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade
tip with the engine not running. These heights are approximate and may
vary depending upon soil conditions.
height of grass and types of grass being mowed.
The average lawn should be cutto approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightlyoffthe ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-FING HEIGHT" in the Operation section of this manual).
2. With mower in desired height of cut
position, gauge wheels should be assembled so they are slightlyoffthe ground. Instail gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment
hole.
Gauge _ _ _Ap_-P"_x
Mounting
Bracket
w.o
GaugeWheel_ _ _ Bolt
TO OPERATE MOWER Your tractor isequipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height ofcut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_]LCAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
AttachmentClutch
Lever=Engaged" AttachemntLift Position Lever High
Low
Position
=Disengaged"
Position
"_ Deflector
TO OPERATE ON HILLS _kCAUTION: Do not ddve up or down
hillswith slopes greater than 15" end do not drive across any slope.
Cheese the slowest speed before starting up or down hills,
Avoid stopping or changing speed on hil_s.
If slowing is necessary, move throttle
controllever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
To restartmovement, slowly release
parking brake and clutch/brake pedal.
Slowly move motion controllever to
slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment liftto highest positionwith attachment lift control.
Shield
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2. Pull freewheel control out and down intothe slot and release so it is held in
the disengaged position.
Do not push or towtractor at more than
two (2) MPH.
To reengage transmission, reverse
above procedure. NOTE: To protect hoodfrom damage when transportingyour tractor on a truck or a trailer,be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing.
Tooheavy of a load, while on a slope, IS dangerous. Tires can lose traction with
the ground and cause you to lose control ofyour tractor.
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, fromthe factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reiosertthe dipstick and screw
captight, wait fora few seconds, remove and read oil level. If neces-
sary, add oil until "FULL" mark on dipstick is reached. Do not overfill,
For coil weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" inthe Mainte- nance sectionofthis manual).
To change engine oil, see the Mainte-
nance sectionin this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(O°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting.
AWARNING: Expedance indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before storage of 30 days or longer. Drainthe gastank, start the engine and let it run untilthe fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_I,CAUTION: Fillto bottomof gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When startingthe engine for the first time
or ifthe engine has run out of fuel, it will take extra crankingtime to move fuel from the tank to the engine.
f. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
3. Place motion control lever in neutral (N) position.
4. Move attachment clutchto "DISEN-
GAGED" position.
5. Move throttle control to fast position
6. Pullchoke control out for a cold
engine start attempt. For a warm engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
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7. Insert key into ignitionand turn key clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, walt a few minutes and tryagain. If
engine still does not start, pull the choke control outand retry.
WARM WEATHER STARTING (50° F and above)
8. When engine starts, slowly push choke control in untilthe engine
begins to mn smoothly. If the engine starts to run roughly, pullthe choke control out slightlyfor a few seconds
and then continue to push the control in slowly.
* The attachmentsandground drivecan
now be used. If the engine does not accept the load, restartthe engine and allow itto
warm upfor one m_ute using the d_ke
as described above.
COLD WEATHER STARTING (50° F and below)
8. When engine starts, slowly push choke control in until the engine
begins to run smoothly. ContinUe to push the choke control in small steps
allowing the engine to accept small
changes in speed and load, untilthe choke contr_ is fully in. If the engine
starts to run roughly, pull the choke control out slightly for few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in
neutral. Release the parking brake and let the clutch/brake slowly return to operating position.
3. Allow one minute for transmissionto warm up. This can be done duringthe
engine warm up period.
The attachments can be used dudng
the engine warm-up period after the transmission has been warmed up and may require the choke control be
pulled out slightly.
NOTE: if at a high altitude (above 3000 feet) or in coldtemperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" inthe Service and Adjustments section of this
manual.
PURGETRANSMISSION _iLCAUTION: Never engage or disen-
gage freewheel lever while the engine is running. To ensure proper operation and perfor- mance, it is recommended that the transmission be purged before operating
tractor for the first time. This procedure will remove any trapped
air inside the transmissionwhich may
have developed dudng shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replace-
ment, it should be purged after reinstalta-
tion before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in freewheeling
position (See "TO TRANSPORT" in this section of manual).
3. Sitting in the tractor seat,start engine.
After the engine is rUnning, move
throttle control to slow position. With
motion control lever in neutral (N) position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full
forward position and hold for five (5)
seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE; Dudng this procedure there will be no movement of drive wheels. The air
is being removed from hydraulicddve system.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set
parking brake.
6. Engage transmission by placing
freewheel control in driving position
(See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start engine. After the engine is running, move thmtUe control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.
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8. Slowly move motioncontrol lever forward, after the tractor moves
approximately five (5) feet, slowly
move motion control lever to reverse position.After the tractor moves
approximately five (5) feet returnthe motioncontrol lever to the neutral (N) position. Repeat this procedure with
the motion control lever three (3)
times.
Your tractor is now purged and now ready for normal operation.
MCNVlNGTIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Rave
the cutarea tothe right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform
cutting.
When mowing large areas, start by turningto the dght so that clippingswill
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns untilfinished.
If grass is extremely tall, it should be
mowed twice to reduce load and possiblefire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when itis wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the qualityof cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will racut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulchingaction.
The best time to mow your lawn isthe
early afternoon. At this time the grass has dded and the newly cut area will not be exposed to the directsun.
For best results, adjustthe mower
cuttingheight so that the mower cuts off onlythe top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass conditionsmay require that an area be
mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu-
lartothe first cut path.
Change your cutting pattern from week to week. Mow northto south one week
then change to east to west the next week, This will help prevent matting and graining of the lawn.
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