Craftsman 917272432 Owner’s Manual

Owner's Manual
ICRRFTSMRWI
20.0 HP
ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
visit our Craftsman website: www.sears.com/craftsman
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am- 5 pm, Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 12
Maintenance Schedule ...................... 19
LIMITED'FWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
matedal or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil riflers.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household
dwellings or in usage where profit is made.
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting .................................. 30
Repair Parts ........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA'I-FERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War- ranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179
2
IMPORTANT: This cutting machine iscapable of amputating hands and feet and
throwing ob ects. Failure to observe the following safety instructions could result in serious injury or death.
I.GENERAL OPERATION
Read, understand, and followall
instructions in the manual and on the machine before starting.
Only aTTowresponsibre adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine ifanyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
Be aware of the mowerdischarge
directionand do not point it at anyone.
Do not operate the mower without either
the entiregrasscatcher or the guard in
place.
Slow down before turning,
Never leave a runningmachine unattended. Always turnoffblades, set parkingbrake, stop engine, and remove keys before dismounting.
Turn offblades when not mowing.
Stop engine before removinggrass
catcher or uncloggingchute.
Mow only in daylightor good artificial light.
Do notoperate the machine while under the influenceof alcoholor drugs.
Watch for trafficwhen operatingnear or crossing roadways.
Use extra care when loading or unload- ing the machine intoa traileror truck.
Data indicatesthat operators, age 60 years and above, are involved in a large
percentage of dd[ng mower-related injuries. These operators should
evaluate their ability to operate the riding
mower safely enough to protect them-
selves and others from sehous injury.
Keep machine free of grass, leaves or
II. SLOPE OPERATION
Slopes are a major factor relatedto loss-of-
control and tipover accidents, whichcan re- sult in severe injury or death. All slopes
requireextra caution. Ifyou cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks,tree
limbs,etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overtum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommenda- tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straightdown the slope.
DO NOT:
Do not turn on slopes unless necessary,
and then, tum slowly and gradually downhill,ff possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the
edge of a cliffor ditch, or ifan edge
caves In.
Do notmow on wet grass. Reduced
traction could cause sliding.
DOnot try to stabilizethe machineby
puttingyour foot on the ground.
Do not use grass catcher on steep
slopes.
other debds build-up which can touch hot exhaust/ engine parts and bum. Do
not allow the mower deck to plow leaves
or other debris which can cause build-
up to occur. Clean any oilor fuel spillagebefore operating or stodngthe
machine. Allow machine to cool before
storage.
IlLCHILDREN Tragicaccidentscanoccuriftheoperator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before.and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Usa extra care in handling gasoline and other fuels. They are flammable
end vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do notsmoke.
-Never refuel the machine indoors.
-Never storethe machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition. Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oilor fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
usa extra caution when servicing them. Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do net mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Never carry children, They may fall off and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc,
Watch for holes, ruts, or bumps, Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. It tires lose traction, disengage the blades and proceed slowly straight down the
stope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do notturn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_&Look for thissymbol to point out important safety precautions, it means
CAUTION!!! BECOMEALERTIfl YOUR
SAFETY IS INVOLVED.
_ CAUTION: Inorder to prevent accidental startingwhen setting up,
transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_- CAUTION: Do not coast down a hill
in neutral, you may lose controlof the
tractor.
_ CAUTION: Tow only the attachments that are recommended by and comply
with specificationsof the manufacturer of
your tractor. Use common sense when towing. Operate onlyat the lowest possiblespeed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.
_ILWARNING: Engine exhaust, some of its constituents, and certainvehicle
components contain or emit chemicals known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
_WARNING: Batteryposts, terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductiveharm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE 30 (ABOVE 32°F
API-SF-SJ): SAE 5W-30
(BELOW 32°F)
OIL CAPACITY: 4.0 PINTS
SPARKPLUG: CHAMPION RC12YC
GAP: .040")
GROUND SPEED FORWARD: (MPH): I s'r 1.2
TIRE PRESSURE: FRONT: 14 PSi
CHARGING 3 AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHT
BATTERY: AMP/HR: 28
BLADE BOLT 27-35 F'£ LBS.
TORQUE:
CONGRATULATIONS on your purchase ofa new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center,
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
2"0 1.5
3 2.4 4TM 3.5
5TM 4.8 6TM 5.3
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA: 230
CASE SIZE'.U1R
Please read and retain this manual. The instructions wi_lenable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears storefor details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and usingyour tractor.
Follow the instructionsunder "Mainte- nance" and "Storage" sections of this
owner's manual.
_I_WARNING: This tractor is equipped
with an internal combustionengine and should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered tend unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state taws (if any). If a spark attester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply onfederal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of
this manual).
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 5/16-18x 1-1/4
Steering Wheel
Adapter
(1)
3/8-16 x 1
(1) Large Flat Washer
(1) Locknut 5/1g-18_ (1) Lockwasher 3/8
_,/ Steering
_:_Steedng ShExtaeftnsiOn _ Bcot
@ (1) Washer
_17/32 x 1-3/I 6 x 12 Gauge
(1) Knob
Keys
(2) Keys
For FutureUse
Video Cassette
Slope Sheet
7
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correcttools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering
wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR FROM SKID
A'I-FACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut. Tighten securely.
IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibstorque.
2. Place tabs of steering boot over tab
slotsin dash and push down to
secure.
INSTALL STEERING WHEEL
3. Positionfrontwheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Positionsteering wheel so cross bars
are horizontal (left to right) and slide inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten
securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from
tractor hood and grill
IMPORTANT: Check for and remove any staples in skid that may puncturetires
where tractoris to roll off skid.
Insert
@_/_ Hex Bolt
_-/ 3lB
_ Lockwesher
Steerlng_ Steering
Wheel _./Boot
E_tef_sion _ _Tabs
_ _Adapter
5/16
Locknut
Lower ," _ _-:",
Steering_ _Tab
Shaft
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift seat pan to raised position and open battery box door.
NOTE: If this battery isput into service after month and year indicated on label
(label located between terminals) charge battery for minimum ofone hourat 6-10 amps. (See "BATTERY" in Maintenance
secdionofthis manual for charging
instructions).
LargeRat Washer
5/16
Hex Bolt
8
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
3"0 ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise attachment liftlaver to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
INSTALL SEAT
Adjust seat before tightening adjustment
knob,
1, Remove "adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat totractor,
2. Pivotseat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Ptase seat on seat pan so head of shoulder bolt is positioned over large slotted bole inpan.
4. Push down on seat to engage shoulder bolt in slot and pull seat towards rear oftractor.
5. Pivotseat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat untila comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat a¢'_ tighten adjustment knob securely.
__ 7. bepress clutch/brake pedal into full
SeatPan-_ "_\\'_\ _,! 8. Slowly release clutch/brake pedal and
ulder brake and place gearshift lever in
3. Place gearsh=ftlever in neutral (N)
position.
4. Rolltractor forward offskid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE3-RAC3"OR OFF SKID (See
Operation section for location and
function of controls)
AWARNING: Before starting read,
understand and fo ow a nalructions in the Operation section of thismanual. Be
sure tractor is ina well-ventilated area. Be sure the area in front of tractor isclear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position. depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment liftlever to its highest position.
6. Start the engine. After engine has
started, move throttlecontrol to idle
position.
"BRAKE" positionand hold. Move
gearshift lever to 1st gear,
slowlydrive tractor oft skid.
9. Applybrake to stop tractor, set parking neutral position.
10.Turn ignitionkey to "OFF" position. Continue with the instructions that follow.
9
INSTALL MULCHER PLATE
(If previously removed)
t. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_LCAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change blades. The mulcher blades are designed for discharging and bagging also.
Deflector
Mulcher
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled, See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,check to see that the brake is
properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
Latch
Hooks
10
t/ CHECKLIST
Before you operate and enjoy your new
tractor, we wish to assure that you receive the best performance and satisfaction
from this quality product. Please review the following checklist:
J All assembly instructions have been
completed. ,/No remaining loose parts in carton. / Battery is properly prepared and
charged.(Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were ovednfiated at the factory).
,/Be sure mower deck is propedy leveled
sida-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
/ Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are stillsecure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following important items:
,/Engine oil is at proper level. ,/Fuel tank isfilled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product, Learn and understand their meaning.
A,
BATrERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER "rE MP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
_r_RN H L
ATrACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCHENGAGED
IGNITION
WARNING
LIGHT
LOCKED
®5]
PARKING BRAKE
ATrACHMENT
CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
KEEP AREA CLEAR SLOPE HAZARDS
!
MOWERLI_
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Autocnati¢Models only)
12
KNOWYOURTRACTOR
READTHIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOURTRACTOR
ComparetheUlustrationswithyourtractorto familiarizeyourselfwiththelocationsof variouscontrols end adiustments.Savethis manualfor futurereference.
Attachment
Ammeter Switch
Clutch Lever Ignition
Light
Choke Control Lift Lever
Throttle
Control
Clutch/
Brake Pedal
Gearshift Lever
Plunger
Attachment Lift Lever
Height
Indicator
Parking Brake
Our tractors conform to the safety standards of the American
National Standards Institute,
ATI'ACHMENT CLUTCH LEVER: Used to engage the mower blades, or other
attachments mounted to yourtractor.
LIGHT SWITCH: Turns the headlights on and off.
THRO'I'rLE CONTROL: Used for starting
and controlling engine speed. CHOKE CONTROL: Used when starting
a cold engine. CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine. PARKING BRAKE: Locks clutch/brake
GEARSHIFT LEVER: Selects the speed and direction of tractor. A'n'ACHMENT LIFT LEVER: Used to
raise, tower,and adjust the mower deck or other attachments mounted to your
tractor. LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its
position.
IGNITION SWITCH: Used for startingand
stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-).
pedal into the brake position.
13
I The operation of any tractor can result in foreign objects thrown into the
_L_ glasses or eye shields while operating your tractor or performing any
i adjustments or repairs. We recommend a wide vision safety mask over
HOWTO USEYOURTRACTOR TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running,any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release
pressure from clutch'brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake will
holdtractor secure.
Choke Attachment Clutch Lover Control "Engaged" Position
Throttle
Clutch/Brak_ Parking Brake
Pedal Position
Position
"Disengaged" "Brake" PosiUon Position
STOPPING
MOWER BLADES -
To StOpmower blades,move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
eyes, which can result in severe eye damage. Always wear safety
spectacles, or standard safety glasses.
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch in any position other than "OFF" will cause the battery to be discharged, (dead).
NOTE: Under certain conditions when tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning" of grass. To eliminate
this possibility, always stop engine when stopping tractor on grass areas.
,_CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
Ignition Key
,Position
Gearshift
Lever
grass catcher, etc.
TO USE THROTTLE CONTROL Always operate engine at fugthrottle.
Operating engine at less than full
throttlereduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are starting a cold engine. Do not use to start
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK- WARD
The direction and speed of movement is controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutchlbrake pedal to start movement.
IMPORTANT: Bringtractor to a complete stop before shiftingor changing gears.
Failure to do so will shorten the usefullife ofyour transaxle.
I
14
TO ADJUST MOWER cu'rrlNG HEIGHT
The positionof the attachment lift lever determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position. The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in the Operation section of this manual).
2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Iocknut and
tighten seeurery.
3. Repeat for opposite side installing gauge wheel in same adjustment hole.
GaugeWheel _ _ _,\ Mounting_ _'_/'_,_-_
Bracket ___
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. _IkCAUTION: Do not operate the mower
withouteither the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch Attachment LiftLever Lever Hig
Position _ Position
Low
_Shield
TO OPERATE ON HILLS _kCAUTION: DOnot drive up or down
hills with slopes greater than 15° and do not drive across any slope. A slope guide at the back of your manual is providedfor
your use.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightlyas you restart movement.
To restart movement, slowly release
parking brake and clutch/brake pedal.
Make all turns slowly.
3/8 Washer_-_" _<'_ "_'Shoulder
Gauge Wheel_'_ Bolt
15
TO TRANSPORT
Raise attachment liftto highest position
with attachment liftcontrol.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transportingyour tractor on a truck
or a trailer, be sure hood isclosed and secured to tractor. Use an appropriate
means of tying hood to tractor(rope, cord, etc.).
TOWING CARTS AND OTHER ATrACH-
MENTS
Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with
the groundand cause you to lose control ofyour tractor.
BEFORE STARTINGTHE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight,wait for a few seconds,
remove and read oil level. If neces-
sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte- nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in
quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operatingin tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting. _I_WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer.Drain the gastank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
nextseason. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
_kCAUTION: Fillto bottom of gas tank filler neck. Do notoverfill. Wipe off any
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
16
TO START ENGINE When startingtheengineforthe firsttime orif
the enginehas runout offuel, itwill take extra crankingtimeto movefuelfrom the tank to the
engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN- GAGED" position.
4. Move throttle controlto fast position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
NOTE: Beforestarting,mad thewarmand coldstarting procedures below.
6. Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.
Ifthe engine does not start after
several attempts, push choke control in, wait a few minutes and try again. If
engine still does not start, pull the choke control out and retry.
WARMWEATHER STARTING(50° F and above)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50' F and
below)
7. When engine starts, slowly push choke control in until the engine begins to run smoothly. Continue to
push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control
in slowly. This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
17
MOWING TIPS
Mower should be properly leveled for best mowing performance, See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has been cut. Have
the cut area to the right ofthe machine. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns until finished
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing,
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by selectinga low enough gear to give the mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
groundspeed that will suit the terrain
and give best performance of the attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance,
keep mower housing free of built-upgrass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse intothe
grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass conditions may require that an area be
mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cutpath.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
Max 1/3
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