Craftsman 917272421 Owner’s Manual

Owner's Manual

ICRRFTSMRWJ

18.0 HP ELECTRIC START

42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272421

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment,

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.corn/cre:ffsman

For answers toyourquestions

about thisproduct,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am- 5 pro, Mon- Sat

Warranty...............................................2

Safety Rules ......................................... 3

Product Specifications.......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home

warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty dees not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, includingbut not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limitedto, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAYWARRANTY ON BA'I-rERY

For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the baftery at no charge. War-

ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service Is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT t-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other rights whichmay vary from state tostate.

Sears, Roebuck and Co., D/817 WA, Hoftman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwingobjects, Failure to observe the following safety instructionscould result in sedous injuryor death.

I. GENERAL OPERATION

• Read, understand, and follow all

instructionsin the manual and on the machine before starting.

• Only allow responsibleadults, who are

familiarwith the instructions,to operate the machine.

• Clear the area ofobjects such as rocks,toys, wire, etc., whichcould be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware ofthe mower discharge

directionand do not point it at anyone.

Do notoperate the mower without

either the entire grass catcher or the

guard in place.

• Slow down before turning.

• Never leave a runningmachine

unattended, Always tum off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or uncloggingchute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic wt_en operating near or crossing roadways.

• Use extra care when loading or unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60 years and above, are involvedin a large pementaga of dding mower.

related injuries. These operators should evaluate their ability to operate the dding mower safely enough to

protect themselves and others from sedous injury.

• Keep machinefree of grass, loaves or

other debds build-upwhich can touch hotexhaust / engine partsand bum. Do notallow the mower deck to plow leaves

or other debris which can cause build- upto occur.

Clean any oil or fuel spillage before operatingor storingthe

machine. Allow machine to cool before storage.

II, SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up end down slopes, not across.

• Remove obstacles such as rocks, tree

limbs,etc. Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you willnot have to stop or shift while on the slope.

Follow the manufacturer's recommen- dationsfor wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

Keep all movement on the slopes slow and gradual Do not make sudden

changes in speed or direction. Avoid starting or stoppingon a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do notmow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by puttingyour foot on the ground.

• Do notuse grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Childrenare often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. Tbey may fall off

and be sadously injured or interfere with safe reach'me operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine insidea closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debds build-up. Clean oil or fuel spillage. Allow machine to cool before stodng.

• Stop and inspectthe equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area isdear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overtum the

machine, Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill,if possible.

_l_Look for this symbol to point out importantsafety precautions. It means

CAUTION!!I BECOMEALERT!!I YOUR

SAFETY IS INVOLVED. _. CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark

plug. _& CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of yourtractor.

_WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of Californiato cause cancer and birth defects or other repro-

ductive harm.

_WARNING: Battery posts, terminals and related accessodes contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 1.25GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR OILTYPE SAEt 0W30(abovs32°F)

API-SF-SJ): SAE5W-30 (below320F")

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4.0 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .030")

GROUND FORWARD: 5,5 SPEED(MPH): REVERSE: 2,4

TIRE FRONT: 14 PSI

REAR: 10 PSI

_HARGING

SYSTEM: 15 AMPS @3600 RPM

3A'I-rERY: AMP/HR: 30

MIN. COA: 240 CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS. tORQUE:

CONGRATULATIONS onyour purchase

of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance.

Shoutd you experience any problem you cannot easily remedy, please contact a

Sears or uther qualified service center. We have competent, well-trainod techni-

cians and the proper tools to service or repair this tractor,

Please read and retain this manual, The Instructionswill enable you to assemble

and maintain your tractor properly. Always observe the =SAFETY RULES".

REPAIR AGREEMENT A Repair Agreement is available on this

product, Contact your nearest Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain-

ing, cadng for and usingyour tractor.

• Follow the instructions under =Mainte-

nance" and "Storage" sections of this owner's manual.

/I=WARNING: Thistractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service

center (See REPAIR PARTS section of this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

I_(1) Hex Bolt

3/8-16 x 1

Steering _

Boot

(1) Lockwasher 3/8

(1) Locknut

5/16-18

_ Steering

Wheel Adapter

Seat

(_ (1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1 ) Knob

(1) Hex Bolt

5/16-18 x 1-1/4

t St)terni;igon

Shaft

Slope Sheet

Keys

(2) Keys Video Cassette

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and propar operation of your tractor all parts and hardware you assemble must be tightened securely.Use the

correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY

___.__- Insert

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below. (1) 9/16" wrench (1) Pliers

3/8 LockWasher

_-- 3/8HexBolt

LargeFlat

(2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge

When rightor left hand is mentioned in

Washer

this manual, itmeans, from your point of view, when you are in the operating position (seated behind the steering wheel)•

TO REMOVETRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on

5/16 Hex Boll Locknut ._ ",,

• 5/16

all four comers of carton, and lay

panels flat.

3. Check for any additional loose parts or cartons and remove.

Lower _ _

_.eenh_ ..

' Tab

Shaft <._ ' Slots

BEFORE REMOVINGTRACTOR FROM SKID

A'rrACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steedng shaft. Align mounting holes

in extension and lower shafts and install 5/16 bex bolt and leoknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque.

2. Place tabs ofsteoring boot over tab slots in dash and push down to

secure•

INSTALL STEERING WHEEL

3. Position frontwheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steedng wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

7. Snap steering wheel insert into center

of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tire

where tractor is to roll off skid.

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift seat pan to raised positionand

open battery box door.

NOTE: If this batteryis put intoservice

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance

section of this manual for charging instructions).

are horizontoi(left to right) and slide inside boot and onto adapter.

Label

Terminal

Box Door

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivotseat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan sohead of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder boll in slot and pull seat

towards rear of tractor.

5. Pivotseat and pan forward and assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/broke pedal ait the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat Pan_ulder

Flat

NOTE: You may now rollor drive your

tractor oft the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid. TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest

position.

2. Release parking brake by depressing clatch/10rakepedal.

3. Place freewheel control in freewheel-

ing position to disengage transmis- sion(See "TO TRANSPORT" in the Operation section of this manual).

4. Rolltractor forward offskid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting read, understand and fo low all instructionsin

the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set

the parkJngbrake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plunger and raise

attachment liftlever to its highest position.

7. Start the engine. After engine has

started, move throttle controlto idle position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowly drive tractor off

skid.

1O.Apply braketo stop tractor, set parking

brake and place motion control lever in neutral position.

1t .Turn ignitionkey to "OFF" position. Continue with the instructionsthat follow.

INSTALLMULCHERPLATE

(If previously removed)

1. Raise and hold deflector shield in

upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of

mower deck.

4. Hook rear latch into hole on back of mower deck.

AOACAUTION: Do not remove shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

Shield

TO CONVERTTO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place. Yourmower is now ready for discharging or installation of optional

grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correcttire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

=PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS For best cuttingresults, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING inthe

Service and Adjustmentssection of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS See the figuresthat are shown for

replacing motion and mower blade drive bells in the Service and Adjustments sectionofthis manual. Verify that the

bells are routed correctly.

deflector

Mulcher Plate

Hooks

CHECK BRAKE SYSTEM Afteryou learn how to operate your

tractor,shack to see that the brake is

properlyadjusted. See "TO ADJUST BRAKE" in the Service and Adiustmants

section of this manual.

./'CHECKLIST

Before you operate and enjoy your new tractor,we wishto assure that you receive the best performance and satisfaction

from this Quality Product.

Please review the following checklist: `/All assembly instructionshave been

completed. ,/-No remaining loose parts in carton. ./Battery is properly prepared and

charged. (Minimum 1 hourat 6 amps). ./Seat is adjusted comfortably and

tightened securely.

./All tires are propedy inflated. (For

shipping purposes, the tires were overinflated at the factory).

./Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated

for leveling).

./'Check mower and drive bells. Be sure

they are routed properly around pulleys and inside all belt keepers.

./Check wiring. See that all connections

are still secure and wires are properly

clamped.

./Before driving tractor, be sure free-

wheel control is In drive position.

While learning how to use your tractor, pay extra attention to the following

important items:

./ Engine oil is at proper level. ./Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

./Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/'Be sure brake system is in safe

operating condition.

./It is importantto purge the transmission

before operating your tractor forthe first

time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LOCKED

LIGHT

MOWERLI_

_r_R N H L

ATrACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCHENGAGED

PARKING BRAKE

®@@@@

_)_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswithyour tractor to familiarize yourself with the locationsof

various controls and adjustments. Save this manual for future reference.

Attachment Ignition Switch Clutch Switch

Ammeter

Throttle/Choke Attachment

Control Lift Lever

Clutch/ Height

Brake Pedal Adjustment

Freewheel Control Parking Brake Lever

Light Switch

Lift

Plunger

Indicator

Motion Cootml Lever

Our tractorsconformto thesafety standards of the American

NationalStandards Institute,

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATFACHMENT CLUTCH SWITCH - Used to engage the mower blades, or other

attachments mounted to your tractor. ATFACHMENT LIFT LEVER - Used to

raise, lower, and adjustthe mower deck

or other attachments mounted to your tractor.

CLUTCWBRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine,

MOTION CONTROL LEVER - Selects the

speed and direction of tractor,

IGNmON SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position.

LIGHT SWITCH - Turns the headlightson

and off.

PARKING BRAKE LEVER - Locks clutcW

brake pedal into the brake position. THRO'I'rLE/CHOKE CONTROL - Used

for starting and controllingengine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing

or slowlytowingthe tractor with the

engine off,

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine

is running,any attempt by the operatorto

leave the seat withoutfirst setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full =BRAKE" positionand hold.

2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position. Make sure parking brake will hold tractor secure.

ParkingBrake

=Engaged" =Disengaged"

Position Position Attachment

Throttle/ "Engaged" Choke \ Position

Control\

Clutch/

Brake

=Disengaged" "Brake" Lever Posi_on Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach-

ment clutchswitchto "DISENGAGED" position.

GROUND DRIVE -

• To stop groundddve, depress clutch/

brake pedal into full =BRAKE" position.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not returnto neutral (N) position

when the clutch/brake pedal is de-

pressed.

ENGINE -

• Move throttlecontrol to slow position.

NOTE: Failureto move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

Clutch Switch

Motion Control

•Tum ignitionkey to =OFF" position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPOFn'ANT: Leaving the ignition switch in any position other than "OFF" wig

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility,always stop engine when

stopping tractor on grass areas.

_,CAUTION: Always stop tractor

completely, as described above, before

leavingthe operator's position; to empty

grass catcher, etc. TO USE THRO'rFLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Fullthrottle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Start tractor with motioncontrol lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'n'ING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position,

The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the groundto the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed,

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightlyoffthe ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper positionto help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels withtractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "1"OADJUST MOWER CUl-rlNG HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be assembled so they are slightlyoff the

ground. Install gauge wheel in appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 Iocknut and tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

Gauge Wheel

Bracket

3/8-16

3/8 Shoulder

Gauge Wheel _ Bolt

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine runningand the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_k CAUTION: Do not operate the mower

withouteither the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

AttachmentClutch Attachemnt

Position LiftLeverHigh

=Disengaged"

Position

Shield

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hillswith slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor,be

sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is locatedat the rear drawbar of tractor.

1. Raise attachment liftto highest

position with attachment lift control.

2. Pullfreewheel control out and down

into the slot and release so it is held in the disengaged position.

• Do not push or tow tractor at morethan two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protecthoodfrom damage when transportingyour tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hoodto tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATI'ACH-

MENTS

Tow only the attachments that are

recommended by and comply with specificationsof the manufacturer of your

tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthraad and remove oil fill cap/

dipstick;wipe oil off. Reinsert the

dipstickinto the tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oilfor easier starting(See "OIL VISCOSITY CHART" inthe Mainte-

nance section ofthis manual).

• To change engine oil, sea the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

depositsand reduce valve life). Do not mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 claysto assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(O°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

• LWARNING: Experience indicatesthat alcohol blended fuels (called gasohel or

using ethanol or methanol) san attract moisture which leads to separation and

formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drainthe gas tank, start the engine and let it ran until the fuel lines and carburetor are empty. Use fresh fuel next season. See Storage Instructionsfor additional information. Never use engine

or carburetor cleaner productsin the fuel

tank or permanent damage may occur.

ACAUTION: Fillto bottom ofgas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spillor use gasoline near an open flame.

TO START ENGINE When starting the engine for the firsttime

or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throftle controlto choke position. NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key intoignitionand turn key clockwise to "START" position and release key as soon as engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute.

Ifthe engine does not start after

several attempts, move throttle control to fast position, wait a few minutesand try again. If engine still does not start,

move the throttle controlback tothe

choke positionand retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, move the throttle

controlto the fast position.

• The attachments and ground drive can now be used. Ifthe engine does not accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7. When engine starts, allow engine to

run with the throttle control inthe choke position until the engine runs

roughly, then move throttle controlto

fast position.This may require an

engine warm-up pedod from several seconds to sevarat minutes, depend- ing on the temperature.

AUTOMATICTRANSMISSION WARM UP Before driving the unit in cold weather,

the transmissionshould be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch]brake slowly return

to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up pedod.

• The attachments can also be used

during the engine warm-up period after the transmissionhas been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGETRANSMISSlON _0ACAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the transmission be purged before operating

tractor for the first time. This procedure will

remove any trapped air inside the transmissionwhich may have developed during shippingof your tractor.

IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after rainstalla. tionbefore operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual).

3. Sittingin the tractor seat, start engine.

After the engine is running, move

throttlecontrolto slow position.With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal,

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be no movement of drive wheels.The air is being removed from hydraulic drive

system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing freewheel control In driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the motion controllever to the neutral (N) position. Repeat this procedure with

the motioncontrol lever three (3)

6mee.

Your tractor is now purged and now ready

for normal operation.

MOWINGTIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippingsare discharged onto the area that has been cut. Have

the cut area to the fight of the tractor.

This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, startby

turningto the right so that clippingswill discharge away from shrubs, fences, driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand tums until finished.

• If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when itis wet. Wet

grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that willsuit the terrain and give best performance of the attachment being used.

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrientsfor the lawn.

Always mulch with your highest engine (blade) speed as this will provide the best recutting action of the blades.

• Avoid cuttingyour lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass has dded and the newly cut area will not be exposed to the direct sun.

• For best results,adjust the mower

cuttingheight so that the mower cuts off onlythe top one-third of the grass

blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types of grass and grass

conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week

to week. Mow northto south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

' Max 1/3"

MAINTENANCE SCHEDULE

FILLIN DATES ASYOUCOMPLEI_ REGULARSERVICE

ChDck Brake Operatic_

Clted_Tim pr_ssu_ 11/ i_

Clled_ Operator PrESence and

InterlookSysten_ f_

Sharpo_RepjuceMowerBlad_ I/4

Ch_ Battery L_wl

Clean Battery and Temlk_als _1 I

Check Tmnssxle Cooling 11_

AdjustBledeBait(s)Tendon I_#s

Adjust Mot_ Orivo Belt(s) Tension pi_/5

CheckEngineoilLo_el _1 i I_ Cllange Engie_Oil I_1,_

Clean Air Filtar _#l

Clean Air Scr_on 11_1_ InSpectMufflerfSpatk Armstlr _/

Replace OUFilter (if equipped) J_ Clean Engine Cooling Fins I//_

Replace/dr Fi_er Paper cartridge _/_ I

P,_olaceFuel Filter V I

GENERAL RECOMMENDATIONS The warranty on this tractordoes notcover

items that have been subjected to operator abuse or negligence, To receive full value fromthe warranty,operator must maintain

tractoras instructedinthis manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

All adjustments in the Service and Adjustments section of this manual should be checked at least once each season,

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for weer. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer,

BEFORE EACH USE 1, Check engine oil level.

2. Check brake operation,

3. Check tire pressure,

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Spindle - (_Spindle

Zerk Zerk

_Front Wheel

Bearing Beadng Zerk

Zerk

(_SAE 30 o_10w30 MOTOR OIL (_REFERTO Ma_rdenance _ENGINE" SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon

beadngs. Viscous lubricants will attract dust and dirt that willshorten the life of

the self-lubricatingbearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant

sparingly.

rRACTOR _.lwaysobserve safety rules when

)erforming any maintenance,

5RAKE OPERATION _ftractor requires morethan six (6) feet

_topping distance at high speed in _ighest gear,then brake must be ad-

iusted. (See "TO ADJUST BRAKE"inthe

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires

(See =PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchasedfrom your local parts dealer. Tire sealant also preventstire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock

systems are workingproperly. If your tractor does not function as described,

repair the problem immediately.

• The engine should notstart unless the brake pedal is fully depressed and

attachement clutchcontrol is in the

disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any

attempt by the operator ta leave the

seat shouldshut off the engine.

• The attachment clutch shouldnever operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest positionto

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer secudng blade.

3. Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: To ensure proper assembly, center hole In blade must align with star

on mandrel assembly.

4. Reassemble hax bolt, lock washer

and flat washer in exact order as shown.

5. Tighten boltsecurely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt isgrade 8 heat treated.

TrailingEdgeUp /

X,_ Blade Center j_ ,_

FlatWasher __

*AGrade8 heattreatedboltcanbeidentified

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but ifyou do, be sure the

blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

• To check blade balance, you will need

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthraaded

_---Hex Bolt (Grade)_"_.

bysixlines onthebolthead.

or on a grindingwheel. Do not attempt

to sharpen while on the mower.

a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal-

anoer, follow the instructionssupplied with balanoer.)

portion ofthe steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end untilthe blade is

balanced.

Ce_erH_e

MandrelAssembly

BA'rrERY

Yourtractor has a battery charging system which is sufficientfor normal use. How-

ever,periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The originalequipment battery on

your tractor is maintenance free. Do not

attemptto open or remove caps or covers. Addingor checking level of electrolyte is not necessary.

TO CLEAN BA'I-rERY AND TERMINALS

Corrosionand dirt on the battery and

terminals can cause the batteryto "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first then RED battery cable and remove

batteryfrom tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BAI-rERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS Check V-beltsfor deterioration and wear

after 100 hoursof operation and replace if nocescary. The belts are not adjustable.

Replace belts if they begin to slip from

wear,

TRANSAXLE COOLING The transmissionfan and cooling fins

should be kept clean to assure proper cooling. Do not attempt toclean fan or transmis- sion while engine is running or while the transmissionis hot.To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippingsand other materials. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean coolingfins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxte. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

center/department.

ENGINE LUBRICATION

Only use high quality detergent oil rated with API service classificationSF-SJ,

Select the oil's SAE viscositygrade according to your expected operating temperature.

Change the oilafter every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one

year,

Check the crankcase oillevel before starting the engine and after each eight

(8) hours of operation. Tighten oiltill cap/ dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SF-SJ,

• Be sure tractor is on level surface.

• Oil will drain more freely when warm,

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful notto allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drainvalve and install the drain tube onto the

f_ing.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and tuming clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap ontoto the end ofthe drain

valve.

7. Refill engine with oil through oil fill

dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUC3" SPECIFICATIONS" section of this manual.

+ 44 hidden pages

Craftsman 917272421 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual