Craftsman 917272280 Owner’s Manual

Owner's Manual
LAWN TRACTOR
22.0 HP, 42" Mower Electric Start
Automatic Transmission
Model No.
917.272280
I_ This product has a low emission engine which operates I
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mon- Sat
I
Warranty ............................................... 2
Safety _ules ......................................... 3
Product Specifications .......................... 6
AssemblyPre-Operation ....................... 8
Operation ............................................ 11
Maintenance ....................................... 18
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner s
manual, Sears will repair or replace free of charge any parts that are found to be
defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the
two fullyears. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30
clays of purchase, but a trip charge will apply. This charge will be waived if the Crafts-
man product is dropped off at an authorizedSears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this product is within the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Maintenance Schedule ...................... 18
Service and Adjustments .................... 22
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Sears Service ...................... Back Cover
caused by towing objects beyond the capability of the nding equipment, impacting
i epairs necessary because of operator abuse, includin9 but not limited to, damage
objects that bendthe frame or crankshaft, or over-speeding the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes.
LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized
Sears location, please call 1-800-4-MY-HOME®. This battery warranty applies only while this product is within the United States.
This warranty gives you specific legal rights, and you may also have other rights, which vary, from state to state.
Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and
throwing, objects. Failure to observe the following safety instructions could result in
serious injury or death.
Look for this symbol to point out
important safety precautions. It means CAUTION!fl BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
_, CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor.
CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer of
your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.
WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birth defects or other repro-
ductive harm.
WARNING: Battery posts, terminals
and related accessories contain lead
and lead compounds, chemicals known to the State of California to cause cancer
and birth defects or other reproductive
harm. Wash hands after handling. I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as recks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine ifanyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely
necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without either
the entire grass catcher or the guard in
place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove
keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-
ing the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect them-
selves and others from serious injury.
Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build- up to occur. Clean any oil or fuel
spillage before operating or storing the
machine. Allow machine to cool before
storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of- control and tipover accidents, which can re-
sult in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not
mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommenda- tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT-
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
slopes.
IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blinc corners, shrubs, trees, or other objects
that may obscure vision.
IV,SERVICE
Use extra care in handling gasoline
and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
4
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area
and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max),
not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.
If machine stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS
Gasoline
Capacity
and Type: OilType
API-SF-SJ):
Oil Capacity:
Spark Plug:
GAP: .040")
Ground Speed (MPH):
Tire Pressure: Front: 14PSI
Charging System: 16 Amps @ 3600 RPM
Battery: Amp/Hr: 28
Blade Bolt 27-35 Ft. Lbs.
Torque:
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor.
4 Gallons
Unleaded Regular
SAE 30 (Above 32°F) SAE 5W-30
(Below 32°F)
4.0 Pints Champion RC12YC
Forward: 5.5
Reverse: 2.4
Rear: 10- PSI
Min. CCA: 230
Case Size: Ul R
Please read and retain this manual. The instructionswill enable you to assemble
and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Followa regular schedule in maintain- ing, caring for and usingyour tractor.
Followthe instructionsunder"Mainte- nance"and =Storage" sectionsof this
owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of this manual).
6
Mower
Leveling
Wrench
(1) Oil Drain Tube For Future Use
Bubble Level
Video Cassette
Slope Sheet
7
Your new tractor has been assembled at the factory. Reviewthe video cassettebefore you begin.
When right or left hand is mentioned in this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut, from top to bottom, along lines on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
IMPORTANT: Check for and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance section of this manual for charging
instructions).
ADJUST SEAT
1. Raise seat and loosen adjustment knobs.
2. Lower seat into operating position and
sit in seat.
3. Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
4. Get off seat without moving its
adjusted position.
5. Raise seat and tighten adjustment
knob securely.
NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the tractor
from the skid.
Knob
q
8
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest
position.
2. Release parking brake by depressing brake pedal.
3. Place freewheel control in disen- gaged position to disengage transmis-
sion (See "TO TRANSPORT" in the Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding the deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and function of controls)
WARNING: Before starting, read
understand and follow a instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis- sion engaged" position (see "TO
TRANSPORT" in Operation section of this manual).
4. Sit on seat in operating position, depress brake pedal and set the parking brake.
5. Press lift lever plunger and raise attachment lift lever to its highest position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Release parking brake.
8. Slowly depress forward drive pedal and drive tractor off skid.
9. Apply brake to stop tractor and set
parking brake.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
REPOSITION RIGHT REAR GAUGE
WHEEL
For shipping purposes, the right rear
gauge wheel assembly is mounted upside down on the mower. Remove the
gauge wheel assembly and reinstall from the bottom as shown. To adjust gauge
wheels, see the Operation section in this
manual.
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of mower deck.
Mulcher
Deflector Shield
_, CAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulching blades are designed for discharging and bagging
also.
Plate
Latch
Hooks
9
CHECK TIRE PRESSURE The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section
of this manual.
CHECK DECKLEVELNESS
For best cutting results, mower housing should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
CHECKFORPROPERPOSITIONOF ALLBE_S
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that the
belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is
properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
,/CHECKLIST
Before you operate your new tractor, we wish to assure that you receive the best
performance and satisfaction from this quality product.
Please review the following checklist: ,/ All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,I Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
,/Before driving tractor, be sure freewheel
control is in "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).
While learning how to use your tractor, pay
extra attention to the following important items:
,f Engine oil is at proper level. ,/" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
,/It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and trans-
mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-
MISSION" in the Operation section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGfNE OFF OIL PRESSURE
REVERSE FORWARD FAST SLOW
LIGHTS ON
®
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
R N H L
ATTACHMENT REVERSE
CLUTCH ENGAGED
NEUTRAL HIGH LOW
LOCKED
MOWERLJ_
P'ARK{NG BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models only)
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference,
Brake Pedal
Freewheel
Control
Ammeter
Throttle
Control
Choke
Hourmeter
Ignition Switch
Attachment Light Switch Clutch Switch Position
Lift Lever Plunger
rive Pedal
Drive Pedal
o Height
Adjustment
Indicator
Cruise Control Lever
Parking Brake Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or
discharging (-) of battery_ ATTACHMENT CLUTCH SWITCH - Used
to engage the mower blades, or other attachments mounted to your tractor.
A'n'ACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
BRAKE PEDAL - Used for braking the tractor and starting the engine.
CRUISE CONTROL LEVER - Used to set forward movement of tractor at desired
speed without holding the forward drive pedal.
FORWARD DRIVE PEDAL - Used for forward movement of tractor.
REVERSE DRIVE PEDAL - Used for reverse movement of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH POSITION -Turns the
headlights on and off_
PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTrLE CONTROL - Used for
controlling engine speed.
FREEWHEEL CONTROL - Disengagages transmission for pushing
or slowly towing the tractor with the engine off.
CHOKE CONTROL - Used for starting engine.
HOURMETER - Indicates hours of operation.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.
HOWTO USE YOUR TRACTOR ENGINE -
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine
is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
1. Depress brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from brake pedal.
Pedal should remain in brake posi-
tion. Make sure parking brake will
hold tractor secure.
Attachment
"Disengaged" Clutch Switch Position "Engaged"
Choke Control Ignition
Throttle
Control Pedal
Position
Forward
Move throttle control to slow position. NOTE: Failure to move throttle control to
slow position to allow engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position and remove key. Always remove key
when leaving tractor to prevent unauthorized use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. CAUTION: Always stop tractor com-
pletely, as described above, before
Position
Reverse
Drive Pedal
Brake Pedal Parking Cruise "Drive" Brake Control Postion "Disengaged" "Engaged" Lever
Position Position
STOPPING
leaving the operator's position.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the battery charging
rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
MOWER BLADES -
To stop mower blades, push attach-
ment clutch switch in to disengaged
position.
a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND
GROUND DRIVE- BACKWARD
To stop ground drive, depress brake
pedal all the way down.
IMPORTANT" Forward and reverse drive pedals return to neutral position when not depressed.
The direction and speed of movement is controlled by the forward and reverse
drive pedals.
1. Start tractor and release parking brake.
2. Slowly depress forward or reverse
drive pedal to begin movement. Ground speed increases the further down the pedal is depressed.
13
TO USE CRUISE CONTROL The cruise control feature can be used
for forward travel only.
1. With forward drive pedal depressed to
desired speed, move cruise control lever forward to "SET" position and
hold while lifting your foot off the pedal, then release the cruise control
lever.
To disengage the cruise control, pull the
lever backward to "OFF" position, or fully depress the brake pedal.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are
measured from the ground to the blade
tip with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
position to help prevent scalping in most terrain conditions.
NOTE: Be sure tractor is on a flat level surface.
1. Lower mower and adjust mower to
desired cutting height(See "TO ADJUST MOWER CUTTING HEIGHT"
in this section of manual).
2. Remove retainer spring and clevis pin which secure each gauge wheel bar.
3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.
4. Replace retainer spring into clevis pin.
5. Be sure all gauge wheels are in the same setting.
IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height
of the mower deck.
Retainer Spring
Clevis Pin
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control,
TO STOP MOWER BLADES -
disengage attachment clutch control.
_ICAUTION: Do not operate the mower
without either the entire grass catcher, on mowers so equipped, or the deflector
shield in place.
Attachment Clutch Switch "Engaged"
Position
Attachment
Lift Lever High Position
/
,:(_,._.,Low
,':" Position
r,
_/_ Deflector
Shield
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not
drive across any slope. Use the slope guide provided at the back of this manual.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If stopping is absolutely necessary,
push brake pedal quickly to brake position and engage parking brake.
14
To restart movement, slowly release parking brake and brake pedal.
Slowly depress appropriate drive pedal
to slowest setting.
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by placing freewheel control in freewheeling
position. Freewheel control is located at
the rear drawbar of tractor.
1. Raise attachment lift to highest position with attachment lift control.
2. Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To re-engage transmission, reverse
above procedure.
Transmission Engaged
Transmission Disengaged
NOTE: To protect hood from damage
when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.). TOWING CARTS AND OTHER ATTACH-
MENTS Tow only the attachments that are
recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the
ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If neces- sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should
change oil for easier starting ((See the oil viscosity chart in the Maintenance
section of this manual). To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of tank filler
neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead
oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used
within 30 days to assure fuel freshness.
_CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline near an open flame.
IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help insure good cold weather starting.
ILCAUTION: Alcohol blended fuels (called gasohol or using ethanol or
methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage
of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel
lines and carburetor are empty. Use fresh fuel next season. See Storage Instruc-
tions for additional information. Never use engine or carburetor cleaner
products in the fuel tank or permanent damage may occur.
TO START ENGINE When startingthe engine for the first time orif
the engine has runout of fuel, itwilltake extra crankin_time to move fuel from the tank to
the engine.
1. Be sure freewheel control is in the
transmission engaged position.
2. Sit on seat in operating position, depress brake pedal and set parking
brake.
3. Move attachment clutch to disen- gaged position.
4. Move throttle control to fast position
5. Pull choke control out for a cold engine start attempt. For a warm
engine start attempt the choke control may not be needed.
15
NOTE:Beforestarting,readthewarm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to start position and release key as soon as engine starts. Do not
run starter continuously for more than fifteen seconds per minute. If the
engine does not start after several attempts, push choke control in, wait a
few minutes and try again. If engine
still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50° F and
above)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control in slowly.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (500 F and below)
7. When engine starts, slowly push choke control in until the engine
begins to run smoothly. Continue to push the choke control in small steps
allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine
starts to run roughly, pull the choke control out slightly for a few seconds
and then continue to push the control in slowly. This may require an engine
warm-up period from several seconds to several minutes, depending on the
temperature.
AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,
the transmission should be warmed up as follows:
1. Be sure the tractor is on level ground.
2. Release the parking brake and let the brake slowly return to operating position.
3. Allow one minute for transmission to warm up. This can be done during the
engine warm up period.
The attachments can be used during
the engine warm-up period after the
transmission has been warmed up and
may require the choke control be pulled out slightly.
NOTE: If at a high altitude (above 3000
feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance (see "TO ADJUST CARBURETOR in the
Service and Adjustments section of this
manual).
PURGE TRANSMISSION CAUTION: Never engage or disengage
freewheel lever while the engine is
running.
To ensure proper operation and perfor- mance, it is recommended that the
transmission be purged before operating tractor for the first time. This procedure will
remove any trapped air inside the
transmission which may have developed
during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace-
ment, it should be purged after reinstalla- tion before operating the tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing freewheel control in disengaged position (See "TO TRANSPORT" in
this section of manual).
3. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position.
Disengage parking brake.
4. Depress forward drive pedal to full
forward position and hold for five (5)
seconds and release pedal. Depress reverse drive pedal to full reverse
position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.
NOTE: During this step there will be no movement of drive wheels. The air is
being removed from hydraulic drive system.
5. Shutoff engine and set parking brake.
6. Engage transmission by placing freewheel control in engaged
position (See "TO TRANSPORT" in this section of manual).
7. Sitting in the tractor seat, start
engine. After the engine is running, move throttle control to half (1/2)
speed. Disengage parking brake.
8. Drive tractor forward for approxi- mately five feet then backwards for
five feet. Repeat this driving proce-
dure three times.
Your transmission is now purged and now ready for normal operation.
16
MOWING TIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of
this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of
the tractor. This will result in a more
even distribution of clippings and more uniform cutting.
When mowing large areas, start by
tuming to the right so that clippings will
discharge away f.rem shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
c----
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into tl_
grass and not be noticed. Also, the mulched grass will biodegrade quickl! to provide nutrients for the lawn.
Always mulch with your highest engin
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass
has dried and the newly cut area wit1 not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts o
only the top one-third of the grass blades. For extremely heavy grass,
reduce your width of cut on each pass
and mow slowly.
If grass is extremely tall, it should be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and proper discharge of
material. Regulate ground speed by selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
Max 1/3
Certain types of grass and grass conditions may require that an area b_
mulched a second time to completely hide the clippings. When doing a
second cut, mow across or perpendicL
lar to the first cut path.
Change your cutting pattern from weel
to week. Mow north to south one weel then change to east to west the next
week. This will help prevent matting and graining of the lawn.
17
FILL IN DATES
REdo...SERV,CE DATES
Check Operator Presence and
T Interlock Systems I_
R Check for Loose Fasteners I_ V's V _
T Lubrication Chart _1
A Sharpen/Replace Mower Blades V__
0 Check Battery Level
R Clean Battery and Terminals jI##
Check Transaxlo Cooling Check V-Beits V'
Check Engine Oil Level I_ V' Change Engine Oil (with OII filter) V_I_
E Change Engine Oil (without oil filter) Iit_l _. _1_
N CleanAlrFilter _1;
G Clean Air Screen
Inspect
i_ Muffler/Spark Arrester I_
E Replace Oil Filter (If equipped) 1_1.2
Clean Engine Cooling Fins Iff'z
Replace Spark Plug _2 I#1
Replace Air Filler Paper Cartridge
Replace Fuel Filter !1_
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil 4 - Not required if equipped with maintenance-free battery.
5 - Tighten front axle pivot bolt to 35 ll.-Ibs, maximum.
Do not overtighten.
GENERALRECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to
operator abuse or negligence. To receive full value from the warranty, operator must
maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
All adjustments in the Service and Adjustments section of this manual should
be checked at least once each season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
BEFOREEACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper opera-
tion.
5. Check for loose fasteners.
LUBRICATION CHART
(_ Spindle
(D Spindle
Zer.
(gFront Wheel ,-
Beadng
=:====, ! BeadngZerk
Zerk _
_)Engine' ,.-%)',,'
i
i.--
(_ General Purpose Grease (_)REFERTO Maintenance =ENGINE" SECTION
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricatin 9 bearings, if you feel
they must be lubncated, use only a dry, powdered graphite type lubricant
sparingly.
18
-, OFront Wheel
r,
Zerk
Loading...
+ 42 hidden pages