Craftsman 917272261 User Manual

Owner's Manual

25.0 HP

ELECTRIC START

48" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272261

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION: Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www sears.corn/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

LIMITED'FWOYEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by returning

your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oilfilters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps,or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, includingbut not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A productis =used for commercial purpose" if is used for any purpose otherthan single family household dwellings or in usage where profitis made.

Maintenance ....................................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BA]-(-ERY For ninety (90) days from date of purchase, it any battery included with this riding

equipment proves defective in material or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the battery at no charge. War-

ranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service isavailable but a trip charge will apply. This warranty applies onlywhile this product is in the United States.

TO LOCATETHE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other dghts which may vary from state to state.

Sears, Roebuck and Co., [:)/817WA, Hoffman Estates, IL 60179

IMPORTANT:This cutting machine s capable of amputatinghands and feet and

throwing objects. Failure to observe the followingsafety instructionscould result in

seriousinjury or death.

I.GENERAL OPERATION I1.SLOPE OPERATION

• Read, understand,and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsibleadults,who are famiUar with theinstructions, tooperate

the machine.

• Clear the area of objects such as rocks, toys,wire, etc., which couldbe picked

up and thrownby the blade.

• Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mowin reverse Lmlessabsolutely necessary. Always look down and

behind before and while backing.

• Be aware ofthe mower discharge directionand do not point it at anyone.

Do not operatethe mower without either

the entire grass catcheror the guard in

place.

• Slow down before taming.

• Never leave a rUr_ing machine

unattended. Alwaysrumoff blades, set parkingbrake, stop engine, and remove

keys before dismounting. Turn off blades when not mowing.

Stop engine before removing grass catcher or uncloggingchute. Mow orgyin daylight or good artificial

light.

Do not operate the machine whileunder the influenceof alcoholor drugs.

Watch fortrafficwhen operatingnear or

crossing roadways. Use extra care when loading or unload-

ingthe machineinto a trailer ortrack. Data indic_tasthat operators, age 60 years and above, are invelved in a large

percentage of ridingmower-related iojurles.These operatorsshould evaluate their abilityto operate the riding mower safely enoughto protectthem- selves and othersfrom seriousInjury.

• Keep machine free ofgrass, leaves or

other debrisbuild-upwhich can touch

hotexhaust / engine parts and bum. Do notallew the mower deck to plowleaves or other debris whichcan cause build-

up to eecL_.Clean any oilor fuel spillage before operatingor storing the

machine. Allow machineto coal before

storage.

Slopes are ama or factor related to loss-of- control and tpover accidents,whichcan re-

ealt in severe injury or death. All slopes

require extra caution. Ifyou cannot pack up the slope or if you feel uneasy on it, do not

mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks,tree limbs, etC.

Watch for holes, ruts, or bumps. Uneven terrain could overturnthe machine. Tall

grass can hide obstacles.

Use slaw speed. Cheese a low gear so that you willnot have to stop orshift while on the slope.

Followthe manufacturer'srecommenda-

tions for wheel weights or counter-

weightsto improve stablely. Use extra care with grass catchers or

othor attachments. These can change the stabilityofthe machine.

Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction,

Avoid starting or stopping on • slope, ti tires lose traction, disengage the blades

and proceed siov_y straight down _e slope.

DO NOT:

• Do not turnan slopes unless necessary, and tben, turn slowly and gradually downhill, if possible.

• Do notmow near drop-offs, ditches,or

embankments. The mower could suddenlyturnover if a wheel is overthe

edge of a cliffor ditch, or if anedge

caves in.

• DOnot mow on wet grass. Reduced traction could cause sliding.

• Do not tryto stabilize the machine by

puttingyourfoot an the ground.

• Do notuse grasscatcher an steep

slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Childrenare often attracted to the machine and the mowing activity. Never assume that childrenwilt remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Bealert and turn machine off ff children

enter the area.

• Before and when backing, look behind

and down for small children.

• Nevercarry children. They may fall off

and be seriously injured or _nterfere with safe machine operation.

• Never allow children to operate the

machine,

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and otberfuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap oradd fuel with the engine running. Allow

engine to cool before refueling. Do notsmoke,

- Never refuel the machine Indoors.

-Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices, Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debds build-up. Glean oil or fuel

spillage. Allow machine to cool before stodng.

• Stop and inspectthe equipment ifyou strike an object. Repair, ifnecessary, before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicingthem,

• Check brake operation frequently.

Adjust and service as required.

• Besure the area is clear of other

people before mowing. Stop machine if anyone enters the area,

• Never carry passengers or children

even with the blades off.

• Do not mow inreverse unlessabso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They mayfall off

and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area

and underthe watchful care of another responsible adult.

0 Be alert and turn machine offIf children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow Upand down slopes (15 ° Max), not across.

• Remove obstacles suchas rocks,tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu*

ally downhill, if possible.

_Look for this symbol to pointout

importantsafety precautions.It means CAUTIONlif BECOME ALERTI!! YOUR

SAFETY IS INVOLVED. _I, CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where if cannot contact spark plug.

_,CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor. _IbCAUTION: Tow only the attachments

that are recommendedby and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate onlyat the lowest possiblespeed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

,_WARNING: Engine exhaust, some of its constituents, and certainvehicle

components contain or emit chemicals

known to the State of Californiato cause

cancer and birth defects or other repro-

ductive harm. _WARNING: Battery posts,terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birthdefects or other reproductive harm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 3.5GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR OILTYPE SAE30

(ABOVE32°F)

API-SF-SJ): SAE5W-30

(BELOW32°F)

OILCAPACITY:W/FILTER:4.0PINTS

W/OFILTER:3.75PINTS

SPARKPLUG:CHAMPIONRC12YC (GAP:.040")

GROUNDSPEEDFORWARD:0-5.5

',MPH): REVERSE: 0-2.4 FIREPRESSURE: FRONT: 14 PSI

REAR: 10PSI

_HARGING SYSTEM: 16 AMPS @3600 RPM

3ATIE RY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 45-55 FT. LBS, rORQUE:

CONGRATULATIONS on your purchase

ofa newtractor. It has been designed, engineered and manufactured to give you

the best possible dependability and

performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, wall-trained techni-

cians and the proper tools to service or

repairthis tractor. Please readand retain this manual. The

instructionswill enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nance" and "Storage" sections of this

owner's manual.

• I,WARNING: This tractoris equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (ifany). If a sparkarrester is used, it should be maintained in effective working order bythe operator.

In the state of Californiathe above is

required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler isavailable through yournearest Sears service center (See REPAIR PARTS sectionof this manual).

Steering

Wheel Insert Steering Sleeve

(1) W_

17/32 x 1-3/16 x 12 Gauge

Retainer Springs

)

Steering Wheel

_(1) Knob

Mower

(2)Flanged

(2) Retainer Springs (single loop)

• (4) Adjusting Bar Gauge Wheels i-O

i ,_ _ (4)Retainer Springs L_ JI

_e _ _ __(doubla loop) (4) Clevis Pins w

_.1 f T// 3/8-16 • [ • J _

,-_ 'k,__._/(4 (4) Washers _&=kJJ (4) Shoulder Bolt

-- -- Nose Roller _']

-- -- -- _'0_ Nose Roller

(4) Whee s

3/8 x 3/4 x 14 Ga.'_"

(l)FrontPlate _" Assembly _%

)) i

=.oo"°s°Ro,,e .-IIIIIIIlllllll!l!llllllll]<=,.oxBolts B Brackets

( ) knuts _ R/IR 1R _t t _(2) Washers_._.._

5116-18 ..... "..... 17/32 x 7/8 x 16 GaW

Video CasseUa Keys Slope Sheet

(2) Keys

For Future Use

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes• To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness, Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (t) 3/4" Socket w/ (1) 1/2" wrench drive ratchet

(1) Utility knife (1) Pliers (1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your pointof view, when you are in the operating position (seated behind the steering wheel).

TO REMOVETRACTOR FROM CARTON

UNPACK CARTON

1. Remove all accessible loose parts

and partscartons from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay

panels flat.

3. Remove mower and packing materi-

als.

4. Check for any additional loose parts or cartons and remove.

BEFORE REMOVINGTRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove hax nut and largeflat washer from steering shaft.

2. Positionfront wheels of the tractor so

they are pointing straight forward.

3. Slide the steadng sleeve over the

steering shaft.

4. Positionsteedng wheel so cross bars

are horizontal (left to dght) and slide onto steering wheel adapter.

5. Secure steering wheel to steedng

shaft with hex nutand largeflat washer previously removed. Tighten

securely.

6. Snap steering wheel insert intocenter

of steedng wheel.

7. Remove protective materials from

tractor hood and gdll.

IMPORTANT: Check for and remove any staples in skid that may puneturetires

where tractor is to roll off skid.

I/F_'_\I t_=.,€,T WheelInsert

I_ I_ge Flat Washer

Steedng /_J _,)

SteeringWheel

Adapter_ v

$,eerio, :

S eeve_, ,,'t:J._ ., .') ,"

HOWTO SET UPYOURTRACTOR CHECK BA'I-rERY

1. Lifthood to raised position.

NOTE: Ifthis batteryis putintoservice after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY"in Maintenance section ofthis manual for charging

instructions).

.,........f _ Lab_

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat washer secudng seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivotseat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positionedover large

8 slotted hole in pan.

_ s I _J III

4. Pushdownonseattoengage shoulderboltinslotandpullseat towardsrearoftractor.

5. Pivot seat and pan forward and

assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfodable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

8. Raise seat and tighten adjustment knob securely.

NOTE: You may now roll or ddve your tractor off the skid. Follow the appropdate

instructionbelow to remove the tractor from the skid.

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger er,d raise attachment liftlever to itshighest

position.

2. Release parklt_:3brake by depressing

brake pedal.

8. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See "TO TRANSPORT" in the Operation section of this manual).

4. Roll tractorforward oft skid.

TO DRIVETRACTOR OFF SKID (See Operation section for location and

function of controls) _l, WARNING: Before starting,read,

understand and follow all instructionsin

the Operation sectionof this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor isclear of

other people and objects.

Seat

Shoulder Bolt

1. Be sure all the above assembly steps have been completed.

2. Check engine oll level and fill fuel

tank with gasoline.

3. Place freewheel control In "transmis- sion engaged" position.

4. Sit on seat in operating position, depress brake pedal and set the

parking brake.

5. Press lif'_lever pfunger and raise atlachment lift lever to its highest

position.

6. Start the engine. After engine has started, move throttle controlto idle

position.

7. Release parking brake.

8. Slowly depress forward ddve pedal

and ddve tractoroff skid.

9. Apply brake to stoptractor and set

parking brake.

10.Turn ignitionkey to "OFF" position.

Continue with the instructions that follow. ASSEMBLE GAUGEWHEELSTO

MOWER DECK

The gauge wheels are designed to keep

the mower deck in proper position when operatingmower. Be sure they are

propedy adjured to ensure oplimam mower performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge

wheel bar aligning holes are on top. Assemble gauge wheels as shown using shoulder bolts, 3/8 washers and 3/8-16 center lecknuts and tighten

securely.

2. Far ease of mower to tractor assem- bly, raise gauge wheels to highest

position and retain with clevis pins and spdng retainers.

NOTE: Adjust gauge wheels before operating mower, See "TO ADJUST

GAUGE WHEELS" in the Operation

section of this manual.

Shoulder Bolt Bar--_] ._.

Wheal'_ I 13/8-t6Center

3/8 Washerj v L_ Locknut

TO ATTACH NOSE ROLLER

1. Pos_ion brackets, 17132x 7/8 x 16 gauge washers, and nose roller

between deck mounting brackets as shown. Be sure to positionbrackets

on correct side, as shown.

2. Install hex bolts and lock nuts as

shown. Tighten hardware securely.

NOTE: Be sure bracket tabs are posi- tioned in tab holes in deck brackets.

Nose Roller

Lock

"B" Bracket

"A" Bracket

INSTALL MOWER AND DRIVE BELT Be suretractorison levelsurfaceand mower

suspensionarmsare _sed withattachment

codtmi. Engage parkingbrake.

1. Cut and remove ties securing anti-

sway bar and belts, Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with deflectorshield to right side of tractor.

IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

3. If equipped, turn height adiustment knob counterclockwise unhl it stops.

4. Lower mower linkage with attachment lift control.

5. Be sure belttension rod is in disen- gaged position.

BeltTension Rod

Chassis Brackel,

Gauge

6. Installbelt into electric clutch pulley groove.

7. Place the suspension arms on outward pointingdeck pins. Retain

with double loop retainer springwith

loops up as shown.

8. Install front plate assembly to tractor

suspensionbrackets and retain with single loop retainer springs as shown.

9. Positionfront plate assembly between

front mower brackets. Raise deck and plate assembly to align holes end

insert flanged pins. Secure pins with double loop retainer springs between

the plate assembly and mower

brackets.

NOTE: Toassist in locating hole in flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move

side-to-side to give space between plate and mower brackets.

IMPORTANT: Check belt for proper routingin all mower pulley grooves.

10.Engage belttension rod by pushing

rod into locking bracket. ACAUTION: Belt tension rodis spring loaded. Have a tight grip on rod and

engage slowly.

11.Connect anti-sway bar to chassis

bracket under left footrest and retain

with double loop retainer spring.

12.If equipped, turn height adjustment knob clockwiseto remove slack from

mower suspension.

13.Raise deck to highest position.

14.Adjust gauge wheels before operating

mower as shown in the Operation section of this manual.

Electric Clutch Pulley\ Front Suspention Brackets

Front Front Plate/_ssernbly

Mower \ _Double Loop

Bracket Relainer Springs

Single

Loop

Retainer

Spnngs

Double Loop Retainer Spring

Anti-Sway

RETAINERSPRINGS Suspension Arms

I_L_p Double Loop Retainer

USEPLIERSFOR I

Spring (Outward

Up pointing deck pins)

Sheild

CHECKTIRE PRESSURE The tires on your tractorwere overinltated

at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section ofthis manual.

CHECK DECK LEVELNESS For best cuttingresults, mower housing

should be properlyleveled. See "TO LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for

replacing motion and mower blade drive

belts in the Service and Adjustments section ofthis manual. Verifythat the

belts are routed correctly. CHECK BRAKE SYSTEM After you learn how to operate your

tractor,check to see that the brake is pmpedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

_CHECKLIST

BEFOREYOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO

ASSURETHATYOU RECEIVETHE BEST PERFORMANCE AND SATISFACTION

FROM THIS QUALITY PRODUCT. PLEASE REVIEWTHE FOLLOWING

CHECKLIST: / All assembly instructionshave been

completed. J No remaining loose parts in carton. 4" Battery is propedy prepared and

charged. (Minimum 1 hour at 6 amps). J" Seat is adjusted comfortably and

tightened securely. JAil tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory). J" Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling). / Check mower and drive belts. Be sure

they are routed properly around pulleys

and inside all belt keepers. / Check wiring. See that all connections

are still secure and wires are properly

clamped. / Before driving tractor, be sure free-

wheel controlis in drive position. WHILE LEARNING HOWTO USEYOUR

TRACTOR, PAYEXTRA A'I-FENTION TO THE FOLLOWING IMPORTANT ITEMS:

J" Engine oil is at proper level. / Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

J"Become familiarwith all controls - their

locationand function. Operate them

before you start the engine. ,/Be sure brake system isin safe

operating condition. ,/It is importantto purge the transmission

beforeoperating your tractor forthe first

time. Followproper startingand

transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation

section of this manual).

These symbols may appear on your tractor or in literature supplied withthe product.

Learn and understand their meaning,

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP 1["

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

e_) ATTACHMENT

IGNITION CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULESSECTION)

PARKING BRAKE

MOWERLI_

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutDrasticModels only)

KNOW¥OURTRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING YOURTRACTOR

Comparetheillustrations with your tractor to familiarize yourseffwith the locationsof

various controls and adiustments. Save this manual for future reference.

Hourmeter Light Switch Position

Ignition Attachrr_nt Clutch Switch

Ammeter

Brake

Switch

Ddve Pedal

Plunger

Attachment Uft Lever

Reverse Drive Pedal

Choke C Adjustment

Freewheel

Our tractorsconform to the safety standards ofthe American

ATI'ACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turnsthe headlightson and off.

THROTI'LE CONTROL- Used to control

engine speed, CHOKE CONTROL - Used when slatting

a cold engine. BRAKE PEDAL: Used for braking the tractor and startingthe engine, FREEWHEEL CONTROL: Disengages transmissionfor pushing or slowly towing the tractor with the engine off.

ATrACHMENT LIFT LEVER: Used to

raise, lower and adjust the mower deck or other attachments mounted to your

tractor,

- - -- _ _" Indicator

Brake

Contml Lever

National Standards Institute,

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its

position. IGNITION SWITCH: Used for startingand stopping the engine, AMMETER: Indicates battery charging (+) or discharging (-),

PARKING BRAKE: Locks clutcWbrake

intothe brake position.

FORWARD DRIVE PEDAL - Used for

forward movement oftractor.

REVERSE DRIVE PEDAL o Used for

reverse movement oftractor.

CRUISE CONTROL LEVER - Usedto set

forward movement of tractor at desired

speed withoutholding the forward drive

pedal

HOURMETER - Indicates hours of

operation.

Theoperationofany tractor can result inforeign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide visionsafety mask over spectacles, or standard safety gasses,

HOWTO USEYOURTRACTOR

TO SET PARKING BRAKE

Yourtractoris equipped withan operator presence sensing switch. When engine

is running,any attempt by the operator to leave the seat without first settingthe parking brake willshut off the engine.

1. Depress brake pedal into full "BRAKE"

positionand hold.

2. Place parking brake lever in "EN- GAGED" positionand release

pressurefrom brake pedal. Pedal should remain in "BRAKE" position.

Make sure parking brake willhold tractor secure.

Push-Into SwitchPullOutTo

=Disengaged"-_Engag_

AttachmentClutch

Control.

"Brake"__ j_

"Drive" "Dise_gagecl"_Engaged" Control position Posff_on Posdion Lever

STOPPING MOWER BLADES -

• To stop mower bledes,move attach-

ment clutchswitchto "DISENGAGED" position.

GROUND DRIVE.

• To stop ground ddve, depress brake

pedal into full "BRAKE" position.

IMPORTANT: Forward and reverse drive pedals retum to neutral positionwhen not

depressed.

ENGINE.

• Move throttle control to slow position.

NOTE: Failureto move throttle controlto slow positionand allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignitionkey to "OFF" positionand

remove key. Always remove key when leaving tractor to prevent unauthodzed

use.

• Never use choketo stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged,

(dead). NOTE: Under certain conditionswhen

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause =browning" of grass, To eliminate this possibility,always stop engine when

_Ocppingtractoron grass areas.

AUTION: Always stop tractor

completely, as described above, before leavingthe operator's position; to empty

grass catcher, etc.

THRO'n'LE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Fullthrottle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start

a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlledby the forward and reverse ddve pedals.

1. Start tractor and release parking

brake.

2. Slowly depress forward or reverse

drive pedal to begin movement. Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only.

1. With forward drive pedal depressed to

desired speed, move cruisecontrol lever forward to "SET" position and

hold while lifting your foot off the pedal, then release the cruise control

lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully depress the brake pedal.

TO ADJUST MOWER CuI"rlNG HEIGHT The positionof the attachment lift lever

determines the cuttingheight.

• Grasp lift lever.

• Press plunger with thumb and move

14 lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heightsare measured from the ground to the blade

tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of

grass andtypee of grass being mowed.

• The average lawn should be cut to approximately 2-1/2 inches dudng the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mew often and

after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightlyoffthe ground when mower isat the desired cutting

height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and ad ust mower to

desired cult ng he ght.

2. Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

_auge wheels slightlyto align holes in

racket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly offthe ground.

4. Replace rstamer spring into clevis pin.

5. Be sure allgauge wheels are in the

same setting.

IMPORTANT: Be sure to read ust gauge wheels f you change the cutting height

ofthe mower deck.

Retainer

TO OPERATE MOWER Your tractor isequipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - dieengaqe attachment clutch control.

• I,CA(.ITION: Do net operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

AttachmentClutch Attachment Lift SwitchPull OutTo Lever HighPosition

Position

- --\ Deflector

=Enga_ _-" -- Low

/_- . Shield

TO OPERATE ON HILLS ACAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or downhills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quicklyto brake

position and engage perking brake.

• To restart movement, slowly release parking brake and brake pedal.

• Slowly depress appropriate drive pedal

to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing ortowing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar oftractor.

1. Raise attachment liftto highest position with attachment liftcontrol.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not pushor tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a track or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hoodto tractor (rope, cord,

etc.).

TOWINGCARTSANDOTHERATFACH-

MENTS Towonlytheattachmentsthatare recommendedbyandcomplywith

specificationsofthemanufacturerofyour tractor.Usecommonsensewhentowing.

Tooheavyofaload,whileonaslope,is dangerous.Tirescanlosetractionwith thegroundandcauseyoutolosecontrol ofyourtractor.

BEFORESTARTINGTHEENGINE CHECKENGINEOILLEVEL

Theengineinyourtractorhasbeen shipped,fromthefactory,alreadyfilled withsummerweightoil.

1, Checkengineoilwithtractoronlevel

ground.

2. Removeoilfillcap/dipstickandwipe clean,reinsertthedipstickandscrew

captight,waitforafewseconds, removeandreadoillevel.Ifneces-

sery, add oil until "FULL" mark on

dipstickis reached. Do not overfill.

• For cold weather operationyou should

change oil for easier starting(See "OIL VISCOSITY CHART" inthe Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help

insure good cold weather starting.

•,WARNING: -Experienceindicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisturewhich leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems,the fuel system should be

emptied before storage of 30 days or longer.Drain the gas tank start the

engine and let it ran untilthe fuel lines and carburetor are empty. Use fresh fuel

nextseason. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

16 temperature.

ACAUTION: Fillto bottom of gas tank filler neck. Do not overfill.Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE When startingthe engine for the first time

or ifthe engine has run out offuel, it will

take extra cranking.time to move fuel from the tank to the engine.

1. Be sure freewheel controlis in the transmission engaged position.

2, Sit on seat in operating position,

depress brake pedal and set parking brake.

3. Move attachment clutch to =DISEN-

GAGED" position.

4. Move throttle controltofast position

5. Pull choke controlout for a cold

engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting,read the warm and cold starting pmceduras below.

6. Insert key into ignitionand turn key

clockwiseto "START" position end release key as soon as engine starts.

Do not run starter continuouslyfor more than fifteen seconds per minute.

If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If

engine stilldoes not start, pullthe choke controlout and retry. ,

WARM WEATHER STARTING (50 F and above)

7. When engine starts, slowlypush

choke control in until the engine begins to runsmoothly. If the engine

starts to run roughly,pull the choke control out slightlyfor a few seconds

and then continue to pushthe control in slowly.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restartthe engine and

allow it to warm up for one minute using tho choke as described above.

COLDWEATHER STARTING (50 F and below)

7. When engine starts, slowly push

choke control in until the engine begins to run smoothly. Continue to

push the choke controlin small steps allowing the engine to accept small

changes =nspeed and load, untilthe choke control is fullyin. If the engine

starts to runroughly, pullthe choke

controlout slightlyfor a few seconds

and then continue to push the control in slowly. This may requirean engine warm-up period from several seconds

to several minutes, depending on the

AUTOMATICTRANSMISSION WARM UP Before drivinq the unit in cold weather,

the transmission should be warmed up as

ictiows:

1. Besure the tractor is on level ground.

2. Release the parking brake and let the brake slowly returnto operating

position.

3. Allow one minute for transmissionto

warm up. This can be done during the engine warm up period.

• The attachments can be used during the engine warm-up pedod after the

transmissionhas been warmed up and may require the choke control be

pulled out slightly.

NOTE: if at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine pedormance. See =TOADJUST CARBURETOR" inthe

Service and Adjustments section of this

manual.

PURGETRANSMISSION

•,CAUTION: Never engage or disengage freewheel lever whilethe engine is

running.

To ensure proper operation and perfoh

mance, it is recommendedthat the

transmissionbe purged before operatincj

tractorfor the first time This procedurew=t remove any trapPed air insidethe trans-

missionwhich may have developed during shippingof your tractor. IMPORTANT: Should yourtransmission

requireremovalfor sewice or replacement, it shouldbe purged after rainstallation before operatingthe tractor.

1. Place tractor safely on level surface

with engine off and parkingbrake set.

2. Disengage transmission by placing freewheel control in freewheeling

position(See =TOTRANSPORT" in this section of manual).

3. Sittingin the tractor seat, start engine. After the engine is running, move throttle controlto stow position.

Disengage parking brake.

4. Depress forward ddve pedal to full forward position and hold for five (5)

seconds and release pedal. Depress reverse drive pedal to full reverse

position and hold for five (5) seconds and release pedal. Repeat this procedure three (3) times.

NOTE: During thisprocedurethere will be no movementof drivewheels.The air is

being removed from hydraulicdrive

system.

5. Shut- off engine and set parkk_g brake.

6. Engage transmission by placin_ freewheel control in driving position

(See "TO TRANSPORT" inthis section of manual).

7, Sittingin the tractor seat, start engine.

After the engine is running, move thro_le controlto half (1/2) speed.

Disengage parking brake.

8, Drive tractorforward for approximately

five feet then backwards forfive feet. Repeat this ddving procedure three

times.

Your tractor is now purgedand now ready for normal operation.

MOWINGTIPS

• Mower should be propedy leveled for best mowing performance. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual

• The left hand side of mower should be

used for trimming.

• Drive sothat clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a more even distribu- tion of clippingsand more uniform

cutting.

• When mowing large areas, start by

turningto the right so that clippingswill discharge away from shrubs,fences,

driveways, etc. After one ortwo

rounds, mow in the opposite direction making left hand turns untilfinished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possiblefire hazard from dried clip- pings. Make firstcut relatively high;the second to the desired height.

, Do not mow grass when it is wet. Wet

grass willplug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Alwaysoperateenglne atfuUthrotUe

when mowing to assure better mowing performance and proper discharge of

material. Regalate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

MAINTENANCESCHEDULE

FiLL iN DATES AS YOU COMPLETE

REGULAR SERVICE SERVICE DATE

Check Brake Ope_tlen V O I_

CheCKTire pressure _ V p

CheCk Operator Presence and interlock Systems I/

Check Ic_ LOOSeFasteners _ VsT ll_ Sha_0en!Replace Mower Blades I/4

Lubrleatlon Chart II/ fl_ Check Battery Level Clean Batter/and Temlleala _

Check Tmnsaxle Cooling I/ Adjust Bla_e Belt(s) TenSt_ t/s

Ad_st Motion Drive Belt(s) Tensle_ _? Cheek Engll_e Oil Level if If

Change Engine Oil I1_1_,_ V /

Clean Air Filter I/2 Clean Air Screen f/2

Inspect Muffler/Spa_ Arre_ter Replace O!l F_er (If equipped) {1_1.; Clean Engine Cooling Fins 11/2

Replace Spa_k Plug _ I/ ReplaCe Air Fi_terPaper Cartridge (i/_ Replace Fuel Fitter

I -Chla_g I rnc4_Dfton whqm o_ting I_nd_-i h mvy Iohd Or In I_h I_ I_t _ S - If _lpped wtffl I,d_b_e _ysb*_.

2. $o_i_1 mo_ oPm_whtn opnSng in dirty =_dus_y_n_ns 6. Not r_ln_lf *_ippe_ w_ mmts_ar_lr=_ b_ e. I1 =_:_lp_ v_ ol1111t_,d'_mgo ol _y 50 hours 7. _ghtsn trout _k* p_t bY_tto3,$_.-I_S mldn_um

4. Repro* _ad_ n'_'* olin wh*n r_ In s_roy sol Donot overd_h=*n.

GENERAL RECOMMENDATIONS The warrantyonthis tractordoes not cover

itemsthat have been subjected to operator abuse or negligence. To receivefull value from the warranty, operator must maintain

tractor as instructedinthis manual. Some adjustmentswill need to be made

pededicallyto propedymaintain your tractor.

All adjustmentsinthe Service and

Adjustmentssection of this manual should be checked at least once each season.

• Once a year you should replace the

spark plug, clean or replace airfilter, and check bladesand beltsfor wear. A new

spark plug and clean air filter assure proper air-fuel mixtureand help your engine runbetter and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

_) General Purpose Grease _) Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bear-ings. Viscous lubricants will attract dust and dirt that will shorten the llfe of

the self-lubricating bearings. If you feel they must be lubricated,use only a dry, powdered graphite type lubricant sparingly.

LUBRICATION CHART

(i) Spindle ' _) Spindle

Zerk Zerk

Wheel Wheel Bearing Bearing

Zerk Zerk

Zerks

L._.J L...o.

_) Froct

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