Craftsman 917272248 Owner’s Manual

Owner's Manual

ICHFTSM.Wl

LAWN TRACTOR

20.0 HP, 48" Mower Electric Start

Automatic Transmission

Model No.

917.272248

[_ This product has a low emission engine which operates differently

IMPORTANT:

Read and follow all Safety Rules and Instructions

before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179 U.S.A.

Visit our Craftsman webslte: www.sears,com/craltsman

from previously built engines. Before you start the engine, read and understand this Owner's Manual.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Warranty................................................2

SafetyRules..........................................3

ProductSpecifications..........................6

Assembly/Pre-Operation.......................7

Operation...............................................9

ServiceandAdjustments.....................19

Storage................................................28

Troubleshooting...................................29

RepairParts.........................................34

SearsService........................BackCover

MaintenanceSchedule........................15

Maintenance........................................15

LIMITEDWARRANTYONCRAFTSMANRIDINGEQUIPMENT Fortwo(2) yearsfromthe dateofpurchase,if thisCraftsmanRidingEquipmentis

maintained,lubricatedandtuned upaccordingto the instructionsin theowner'smanual, Searswill repairor replacefreeofchargeanyparts thatarefoundto bedefectivein materialorworkmanshipaccordingtotheguidelinesofcoveragelistedbelow.Searswill

alsoprovidefreelaborfortheseapplicablewarrantedparts forthetwo fullyears.During

thefirst30daysof purchase,therewillbenochargestoservicetheproductatyour

homeforissuescoveredbythiswarranty.(Seeexclusionsbelow). Foryourconve- nience, INHOMEwarrantyservicewillstillbeavailableafterthefirst30daysofpur- chase,butatrip chargewill apply.ThischargewillbewaivediftheCraftsmanproductis droppedoff atan authorizedSearslocation.ForthenearestauthorizedSearslocation, pleasecall 1-800-4-MY-HOME®.This warrantyappliesonlywhilethisproductis within

theUnitedStates.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting

objects that bend the frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, elec- trical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris,

or failure to maintain the equipment according to the instructions contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its pur-

chase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Duringthe first 30 days of purchase, there will be no charges to replace the battery at yourHOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be avail- able but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location,

please call 1-800-4-MY-HOMEe. This battery warranty applies only while this product is within the United States.

This warranty gives you specific legal dghts, and you may also have other rights, which

vary, from state to state.

IMPORTANT: This cutting machine is capable of amputating hands and feet and throw- ing objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent accidental starting when setting up,

transporting, adjusting or making repairs, always disconnect spark plug wire and

place wire where it cannot contact spark

plug.

_I, WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

,_WARNING: Tow only the attach-

ments that are recommended by and comply with specifications of the man-

ufacturer of your tractor. Use common sense when towing. Operate only at the

lowest possible speed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

WARNING: Engine exhaust, some

of its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro- ductive harm.

WARNING: Battery posts,terminals

and related accessories contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and birth defects or other reproductive harm.

Wash hands after handling.

I. GENERAL OPERATION

• Read, understand, and follow all instruc-

tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso- lutely necessary. Always look down and

behind before and while backing.

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in

place.

• Slow down before turning.

• Never leave a running machine unat- tended. Always turn off blades, set

parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or un-

loading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower-related in-

juries. These operators should evaluate

their ability to operate the riding mower safely enough to protectthemselves and others from serious injury.

• Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can

result in severe injury or death. All slopes require extra caution. If you cannot back

up the slope or if you feel uneasy on it, do

not mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the machine.

Tall grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommend- ations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or

other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope, if tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches,

or embankments. The mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do notuse grass catcher on steep slopes.

III. CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the ma-

chine and the mowing activity. Neveras. sume that children will remain where you

last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to ¢ool before refueling. Do

not smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip-

ment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Ad*

just and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary, Always look down and

behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult,

• Be alert and turn machine off if children enter the area.

° Before and when backing, look behind

and down for small children,

• Mow up and down slopes (15 ° Max), not

across.

* Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you _ll not have to stop or shift

while on the slope.

, Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and

back down s_owly.

• Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

PRODUCT SPECIFICATIONS

3asoUne 4 Gallons 3apacity Unleaded

_nd Type: Regular Dil Type SAE 10W30

(above 32°F)

(API-SF-SJ): SAE 5W-30

(below 32°F)

Dil Capacity: W/Filter: 4.5 Pints

W/O Filter: 4.0 Pints

Spark Plug: Champion RC12YC (Gap: .030")

Ground Speed (MPH):

Forward: 0 - 5.5 Reverse: 0 - 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging System: 15 Amps @ 3600 RPM

Battery: Amp/Hr: 28

Min. CCA: 230 Case size: U1R

Blade Bolt Torque: 45-55 Ft. Lbs.

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a Sears or other qualified service center. We

have competent, well-trained technicians and the proper tools to service or repair

this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always

observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in main-

taining, caring for and using your tractor.

• Follow the instructions under"Mainte-

nance" and "Storage" sections of this owner's manual.

_WARNING" This tractor is equipped with an internal combustion engine and

should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's

exhaust system is equipped with a spark

arrester meeting applicable local or state laws (if any), If a spark arrester is used, it

should be maintained in effective working

order by the operator. In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other

states may have similar laws. Federal

laws apply on federal lands, A spark ar- rester for the muffler is available through

your nearest Sears service center (See

REPAIR PARTS section of this manual).

Mower

Leveling Wrench

Keys

_I (2) Keys

Video Cassette

For Future Use

Slope Sheet

Bubble Level

Your new tractor has been assembled at the factory. Review the video cassette before you begin.

When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi-

tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM

Adjustment Knob

CARTON

UNPACK CARTON

1. Cut, from top to bottom, along lines on all four corners of carton, and lay

panels flat.

2. Remove packing materials.

3. Remove protective materials from trac- tor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid. CHECK BATTERY

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Lift hood to raised position.

NOTE: If this battery is put into service

after month and year indicated on label (label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance

section of this manual for charging instruc- tions).

1. Press lift lever plunger and raise attachment lift lever to its highest po-

sition.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in "trans-

mission disengaged" position (See "TO TRANSPORT" in the Operation section of this manual).

.I i-

4. Roll tractor forward off skid.

, / Label

"%...._.

f' 1

ADJUST SEAT

1. Raise seat and loosen adjustment

knob.

2. Lower seat into operating position and sit in seat.

3. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

4. Get off seat without moving its ad-

justed position,

5. Raise seat and tighten adjustment knob securely,

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting, read, un- derstand and follow all instructions in the

Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure

the area in front of tractor is clear of other

people and objects.

1. Be sure all the above assembly steps have been completed.

2, Check engine oil level and fill fuel tank

with gasoline.

3. Place freewheel control in "trans- mission engaged" position. (See "TO

TRANSPORT" in the Operation section of this manual).

4. Sit on seat in operating position, de- press brake pedal and set the parking

brake.

5. Press lift lever plunger and raise

attachment lift lever to its highest posi- tion.

6. Start the engine. After engine has started, move throttle control to idle

position.

7. Release parking brake.

8. Slowly depress forward drive pedal and drive tractor off skid.

9. Apply brake to stop tractor and set parking brake.

10.Turn ignition key to "STOP" position.

Continue with the instructions that follow.

CHECKTIRE PRESSURE The tires on your tractor were overinflated

at the factory for shipping purposes, Cor- rect tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower hous- ing should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replac- ing motion and mower blade drive belts

in the Service and Adjustments section of this manual. Verify that the belts are

routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your trac-

tor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in

the Service and Adjustments section of

this manual.

,/CHECKLIST

Before you operate your new tractor,we wish to assure that you receive the best

performance and satisfactionfrom this Quality Product.

Please review the followingchecklist:

,/ All assembly instructionshave been

completed.

,/No remaining loose parts in carton. #" Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

•/ Seat is adjusted comfortably and tight- ened securely.

#' All tires are properly inflated. (For ship-

ping purposes, the tires were overin-

flared at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

4" Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure freewheel

control is in =transmission engaged" po- sit,ion (see "To Transport" in the Opera-

tion section of this manual).

While learning how to use your tractor, pay extra attention to the following important

items: #" Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean, regu-

lar unleaded gasoline.

,/Become familiar with all controls, their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe operat-

ing condition.

,/It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and trans-

mission purging instructions (See "TO START ENGINE" and "PURGE TRANS-

MISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

R N H L I'.,I

REVERSE NEUTRAL HIGH LOW CHOKE PAST SLOW IGNITION

8 8 8

ENGINE OFF LIGHTS ON ENGINE ON ENGINE START PARKING BRAKE PARKING BRAKE PARKING BRAKE

OVER TEMP PUEL OIL PRESSURE BATTERY REVERSE FORWARD MOWER HEIGHT MOWER LIFT

LIGHT

ATTACHMENT ATTACHMENT

CLUTCH ENGAGED CLUTCH DISENGAGED

FREE WHEEL

(Automatic Models only)

DANGER, KEEP HANDS

AND FEET AWAY

DANGER indicates a hazard which,if not avoided, will result in death or serious injury.

WARNING indicatesa hazard which,ifnot avoided,

could result in death or serious injury.

CAUTION indicatesa hazard which,ifnot avoided,

might result In minor or moderate Injury.

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED UNLOCKED

(SEE SAFETY RULES SECTION)

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can result in death, serious injury and/or property damage.

CAUTION when usedwithout the alert symbol, indicatesa situationthat could result in damage

to the tractor and/or engine.

_1 HOT SURFACES indicatesa hazard which,

---- and/or property damage.

._ FIRE indicatesa hazard which,if notavoided,

ifnot avoided, could result In death, serious Injury

could result In death, serious Injury and/or

property damage,

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Hourmeter

Ignition

Ammeter

Throttle Control

Choke Control "- "_ *-- _ Adjustment

Freewheel g Brake

Switch

Light Switch Position

Attachment Clutch Switch

Lift LeverPlunger

o Height

Lift Lever

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at- tachments mounted to your tractor.

LIGHT SWITCH POSITION: Turns the headlights on and off.

THROTTLE CONTROL - Used to control engine speed.

CHOKE CONTROL - Used when starting a cold engine.

BRAKE PEDAL: Used for braking the

tractor and starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing the tractor with the engine off.

ATTACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck or

other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release

attachment liftlever when changing its

position. IGNITION SWITCH: Used for starting and

stopping the engine. AMMETER: Indicates battery charging (+)

or discharging (-).

PARKING BRAKE: Locks clutch/brake

into the brake position.

FORWARD DRIVE PEDAL - Used for

forward movement of tractor. REVERSE DRIVE PEDAL - Used for

reverse movement of tractor.

CRUISE CONTROL LEVER - Used to set

forward movement of tractor at desired speed without holdingthe forward drive

pedal. HOURMETER - Indicates hours of opera-

tion.

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine

is running, any attempt by the operator to leave the seat without first setting the park- ing brake will shut off the engine.

1. Depress brake pedal all the way down and hold.

2. Pull parking brake lever up and release pressure from brake pedal. Pedal

should remain in brake position. Make sure parking brake will hold tractor

secure. Attachment Clutch Switch

Push-In to Pull Out To "Eng..age" "Disengaged"_/,_

IgnitionKey Forward _ _ }

Cont_ "_z_/.. 7_--_ _

Throttle _'f__'_ /,_

Brake"--_l Y _ _].,dF" Reverse

Position L--..____=..._-J v (_ Drive.

grak_d_! ruise

"Disengaged" Position Lever

STOPPING

MOWER BLADES -

• To stop mower blades, push attachment

clutch switch in to disengaged position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal all the way down.

IMPORTANT: Forward and reverse drive pedals return to neutral position when not

depressed.

ENGINE -

• Move throttle control between half and

full speed (fast) position.

NOTE: Failure to move throttle control between half and full speed (fast) posi-

tion, before stopping, may cause engine to "backfire".

• Turn ignition key to "STOP" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "STOP" will cause the battery to discharge and go

dead. NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility, always stop engine when stopping tractor on grass areas.

_bCAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage. TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the forward and reverse drive

pedals.

1. Start tractor and release parking brake.

2. Slowly depress forward or reverse drive

pedal to begin movement. Ground speed increases the further down the

pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be used for

forward travel only. SYSTEM CHARACTERISTICS

The cruise control should only be used while mowing or transporting on relatively smooth, straight surfaces. Other conditions such as trimming at slow speeds may

cause the cruise control to disengage. Do not use the cruise control on slopes, rough terdan or while trimmimg or turning.

1. With forward drive pedal depressed

to desired speed, move cruise control lever forward to "SET" position and hold

while lifting your foot off the pedal, then release the cruise control lever.

To disengage the cruise control, pull the

lever backward to "OFF" position, or fully depress the brake pedal.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately

1-1/2 to 4". The heights are measured

from the ground to the blade tip with the

engine not running.

These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to ap- proximately 2-1/2 inches during the cool

season and to over 3 inches during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be mowed

twice. Make the first cut relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when

they are slightly off the ground when mower

is at the desired cutting height in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain conditions.

NOTE: Be sure tractor is on a flat level surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring and clevis pin which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise igauge wheels slightly to align holes in

racket and gauge wheel bar and insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Be sure all gauge wheels are in the same setting.

IMPORTANT; Be sure to readjust gauge

wheels if you change the cutting height of the mower deck. _ _._

Retainer Spring --'_

Clevis Pinq .._.;'

TO OPERATE MOWER

Your tractor is equipped with an opera-

tor presence sensing switch. Any attempt

by the operator to leave the seat with the

engine runningand the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging at- tachment clutch control.

TO STOP MOWER BLADES - _Scengage attachment clutch control.

AUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place. Attachment Clutch

Switch Pull Out To

"Eng__

Push In To "Disengage"_--------_

TO OPERATE ON HILL: _I_WARNING: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope

guide at the back of this manual.

• Choose the slowest speed before start- ing up or down hills.

• Avoid stopping or changing speed on hills.

• If stopping is absolutely necessary, push brake pedal quickly to brake position and engage parking brake.

• To restart movement slowly release park ng brake and brake pedal.

• Slowly depress appropriate drive pedal to slowest setting.

• Make all turns slowly. TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling position.

Freewheel control is located at the rear

drawbar of tractor.

1. Raise attachment lift to highest position

with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

Transmission Engaged

Attachment Lift Lever

f High.PPosition

._Low _) __ j:;" Position / _ :'/\ Deflector

_ /._ Shield

12 Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Usa an appropriate

means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recom-

mendedby and comply with specifications

of the manufacturer of your tractor. Use

common sense when towing. Too heavy of a load, while on a slope, is dangerous. Tires

can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/

dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap

onto the tube. Remove and read oil level. If necessary, add oil until "FULU'

mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting (See the

oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular

unleaded gasoline with a minimum of 87' octane. (Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life). Do not mix oil

with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to

assure fuel freshness.

_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT. When operating in tempera-

tures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good

cold weather starting.

CAUTION: Alcohol blended fuels (called gasohol or using ethanol or methanol) can

attract moisture which leads to separa- tion and formation of acids during storage.

Acidic 9as can damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel system should be emptied before storage of 30

days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and

carburetor are empty. Use fresh fuel next season. See Storage Instructions for ad-

ditional information.

Never use engine or carburetor cleaner

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking.time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the trans-

mission engaged position.

2. Sit on seat in operating position, depress brake pedal and set parking

brake.

3. Move attachment clutch to disengaged position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and

cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If the engine does

not start after several attempts, push choke control m, wait a few minutes and

try again. If engine still does not start, pull the choke control out and retry,

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to

run roughly, pull the choke control out slightly for a few seconds and then con-

tinue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and below)

7. When engine starts, slowly push ChOKe control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing.the en- gine to accept small changes m speed

and load, until the choke control is fully in.

k_'_.lW_''_A.=_'"_.'_"r ¸

• if the engine starts to run roughly, pull 5. the choke control out slightly for a Tew 6.

seconds and then continue to push the control in slowly. This may require an

engine warm-up period from several seconds to several minutes, depending 7.

on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the

transmission should be warmed up as fol- 8. lows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up period.

• The attachments can be used during the

engine warm-up period after the trans- mission has been warmed up and may

require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

(See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual).

_]iU R G E TRANSMISSION

CAUTION: Never engage or disenga.ge

freewheel lever while the engine is running. To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor for the first time. This procedure will remove

any trapped air inside the transmission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission require removal for service or replacement,

it should be purged after reinstallation before operating the tractor.

1. Place tractor safely on level surface with •

engine off and parking brake set.

2. Disengage transmission by placing freewheel control in disengaged position

(See "TO TRANSPORT" in this section

Of manual). •

3. Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to slow position. Disen-

gage parking brake. •

4. Depress forward drive pedal to full

forward position and hold for five (5) seconds and release pedal. Depress reverse drive pedal to full reverse posi- tion and hold for five (5) seconds and release pedal. Repeat this procedure

NOTE; During this step there will be no movement of drive wheels. The air is being

three (3) times. 14"

removed from hydraulic drive system.

Shut off engine and set parking brake.

Engage transmission by placing

freewheel control in 'transmission engaged" position (See "TO TRANS-

PORT" in this section of manual). Sitting in the tractor seat, start engine.

After the engine is running, move

throttle control to half (1/2) speed. Disengage parking brake.

Drive tractor forward for approximately five feet then backwards for five feet.

Repeat this driving procedure three times.

Your transmission is now purged and ready for normal operation.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged

onto the area that has already been cuL Have the cut area to the right of

the tractor. This will result in a more even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making

left hand turns until finished.

If grass isextremely tall, it should be mowed twice to reduce load and pos-

sible fire hazard from dried clippings. Make firstcut relatively high;the second

to the desired height. Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing. Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

When operatingattachments, select a

ground speed that will suit the terrain and give best performance of the at- tachment being used.

M, ,NTEN*,O':SO.E,:)'..'L':

AS YOU COMPLETE

/_///

Check Brake Operation _

Check Tire Pressure

Check Operator Presence and

T Intedock Systems I_

R Check for Loose Fasteners I_ Ks I_

Lubrication Chart l# #

T Check Battery Level

A Sharpen/Replace Mower Blades _3

R Clean Battery and Terminals I_

=Check Transa, xle Cooling

Check V-Bells I_

Check Engine Oil Leve! _ I_

Change Engine Oil (w th el filter) _1,_

E Change Engine Oil (without oil filter) V'l.z I_/

N Clean Air Filter _Vp:

G ! c ean Air Screen

_ ! Inspect MuffledSpark Attester l# #

Clean Engine Cooling Fins

E Replace Oil Ftiter (If equipped) _.:

Replace Spark Plug Replace Air Filler Paper Cartridge _2

Replace Fuel Filter I

1 - Change more often when operating under a hea W load or

in nigh ambient lemperatures.

2 ÷Service more often when operafin,q in dirty or dusty COndillons.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover items that have been subjected to

operator abuse or negligence. To receive full value from the warranty, operator

must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your

tractor.

All adjustments in the Service and Adjust- ments section of this manual should be

checked at least once each season. e Once a year you should replace the

spark plug, clean or replace air filter,

and check blades and belts for wear.

A new spark plug and clean air filter assure proper air-fuel mixture and help

your engine run better and last longer,

BEFORE EACH USE 1, Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation,

5. Check for loose fasteners.

3 - Replace blades more often when mowing in sandy so_l. 4 ÷ Not reclLllro_ it equipped with maintenance-flee battery, S - Tighten h'ont axle pivot bolt Io 35 ft.-Ib$, maximum.

Do not overtighten.

LUBRICATION CHART

Zerk Zerk

Wheel Wheel

Bearing Beadng

Zerk Zerk

Mandrel .-

Zerks i i

, i

(D General Purpose Grease

Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the

pivot points which have special nylon bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they

must be lubricated, use only a dry, pow-

dered graphite type lubricant sparingly.

DATE5

(_ Spindle

Front

Engine

TRACTOR

Always observe safety rules when per- forming any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be adjusted, (See

"TO ADJUST BRAKE" in the Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub- ber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly. If your tractor does not function as described

below, repair the problem immediately.

• The engine should not start unless

the brake pedal is fully depressed and attachment clutch control is in the disen-

gaged position.

° When the engine is running, any at-

tempt by the operator to leave the seat without first setting the parking brake

should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any at-

tempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never op-

erate unless the operator is in the seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades. BLADE REMOVAL

1. Raise mower to highest position to al-

low access to blades.

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter-

clockwise.

3. Install new or resharpened blade with

stamped "THIS SIDE UP" facing deck and mandrel assembly.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Install and tighten blade bolt securely (45-55 Ft. Lbs. torque).

IMPORTANT: Special blade bolt is heat treated.

Trailing Assembly

Edge_ ade _

Blade Bolt _--_..,<- (Special) "__ _- Star

TO SHARPEN BLADE NOTE: We do not recommend sharp-

ening blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer, follow the instructions supplied with

balancer.) NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portion

of the steel bolt or pin and hold the

bolt or pin parallel with the ground. If

blade is balanced, it should remain in a

horizontal position. If either end of the

blade moves downward, sharpen the

heavy end until the blade is balanced.

Center Hole

5/8" Bolt

or Pin

BATTERY Your tractor has a battery charging system

which is sufficient for normal use. How- ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour.

Mandrel

Blade

NOTE: The original equipment battery on your tractor is maintenance free. Do not

attempt to open or remove caps or covers. Adding or checking level of electrolyte is

not necessary. TO CLEAN BATTERY AND TERMINALS

Corrosion and dirt on the battery and terminals can cause the battery to "leak"

power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND AD-

JUSTMENTS section of this manual).

TRANSAXLE COOLING The transmission fan and cooling fins

should be kept clean to assure proper

cooling. Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure

water or steam to clean transaxle.

• Inspect cooling fan to be sure fan blades

are intact and clean.

• Inspect cooling fins for dirt, grass clip-

pings and other materials. To prevent damage to seals, do not use com-

pressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for

the life of the transaxle. Should the trans-

axle ever leak or require servicing, contact a sears or other qualified service center.

V-BELTS Check V-belts for deterioration and wear

after 100 hours of operation and replace if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJ. Se-

lect the oil's SAE viscosity grade accord-

ing to your expected operating tempera-

ture.

SAE VtSCOSR'Y GRADES

,2O

.30 .tfj 0 TEMPERATURE RANGE ANTICIPATED BEFORE NEXT C_L CHANGE

Change the oil after every 50 hours of op- eration or at least once a year if the tractor

is not used for 50 hours in one year. Check the crankcase oil level before start-

ing the engine and after each eight (8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto the

fitting.

Closed and

Locked Position

Yellow

Cap

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto to the end of the drain valve.

7. Refill engine with oil through oil fill dip- stick tube. Pour slowly. Do not overfill.

For approximate capacity see "PROD- UCT SPECIFICATIONS" section of this

manual.

Oil Drain Valve

Drain

Tube

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into

the tube and rest the oil fill cap on the tube. Do not thread the cap onto the

tube when taking reading. Keep oil at "FULL" line on dipstick. Tighten cap

onto the tube securely when finished.

ENGINE OIL FILTER Replace the engine oil filter every season

or every other oil change if the tractor is used more than 100 hours in one year.

AIR FILTER Your engine will not run properly using a

dirty air filter. Clean the foam pre-cleaner after every 25 hours of operation or every season. Service paper cartridge every

100 hours of operation or every season,

whichever occurs first. Service air cleaner more often under dusty

conditions.

1. Loosen knob and remove cover.

TO SERVICE PRE-CLEANER

2. Slide foam pre-cleaner off cartridge.

3. Wash it in liquid detergent and water.

4. Squeeze it dry in a clean cloth. Allow it

to dry.

5. Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to

remove excess oil.

TO SERVICE CARTRIDGE

• Replace a dirty, bent, or damaged car-

tridge. NOTE; Do not wash the paper cartridge or use pressurized air, as this will damage

the cartridge.

1. Remove nut and cartridge plate.

2. Reinstall the pre-cleaner (cleaned and

oiled) over the paper cartridge.

3. Check rubber seal for damage and

proper position around stud. Replace

if necessary.

4. Reassemble air cleaner, cartridge

plate, and nut.

5. Reinstall air cleaner cover and secure

by tightening knob.

Cartridge

Cartridge _ ; 71

Plate _?_

_"_'N,- _'_,.'_I__.._' Rubber

CLEAN AIR SCREEN Air screen must be kept free of dirt and

chaff to prevent engine damage from overheating. Clean with a wire brush or

compressed air to remove dirt and stub- born dried gum fibers.

CLEAN AIR INTAKE/COOLING AREAS To insure proper cooling, make sure the

grass screen, cooling fins, and other external surfaces of the engine are kept

clean at all times. Every 100 hours of operation (more often

under extremely dusty, dirty conditions), remove the blower housing and other cool- ing shrouds. Clean the cooling fins and external surfaces as necessary. Make sure

the cooling shrouds are reinstalled. NOTE: Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds removed will cause engine damage due to

overheating. MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could cre- ate a fire hazard and/or damage.

SPARK PLUG(S) Replace spark plug(s) at the beginning

of each mowing season or after every

100 hours of operation, whichever occurs

first. Spark plug type and gap setting are

shown in "PRODUCT SPECIFICATIONS" section of this manual.

IN-UNE FUEL FILTER

The fuel filter should be replaced once

each season. If fuel filter becomes clogged, obstructing fuel flow to carbu-

retor, replacement is required.

1. With engine cool, remove filter and plug fuel line sections.

2. Place new fuel filter in positionin fuel line with arrow pointing towards carbu-

retor.

3. Be sure there are no fuel line leaks and clamps are propedy positioned.

4. Immediately wipe up any spilledgaso- line.

Clamp

"" \ Foam

.re-C.aner

Nut

Fuel Filt_

+ 42 hidden pages

Craftsman 917272248 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual