Craftsman 917272241 Owner’s Manual

Owner's Manual

JCRHFTSMIIH°J

20.0 HP ELECTRIC START

48" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272241

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions

before operating this equip- ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www,sears.com/craftsman

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

LIMITED'FWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructionsin the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in matedal or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only

while this product is in the United States. ThisWarranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the dding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electdcal and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil,failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty(30) days of its purchase date.

• Ridingequipment used for commercial or rental purposes. A product is =used for

commercial purpose" if is used for any purpose other than singlefamily household dwellingsor in usage where profitis made.

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding

equipment proves defective in rnatedal or workmanship and our testing determines

the battery will not hold a charge, Sears will replace the battery at no charge. War- ranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal dghts, and you may also have other dghts

which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineiscapableofamputatinghandsand feet and

throwing,objects. Failure to observe the followingsafety instructionscould result in sedous injury or death.

I. GENERAL OPERATION

• Read, understand, arid follow all instructions in the manual and on the

machine before starting.

• Onlyallow responsibleadults,who are

familiarwith the instructions,to operate

the machine.

• Clearthe area ofobjectssuch as rocks, toys,wire, etc., whichcould be picked up and thrownby the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do net mow in reverse unlessabsolutely

necessary. Alwaysleek down and behind before and while backing.

• Be aware of the mower discharge

directionand do net point it at anyone. Do not operate the mower without either

the entire grosscatcheror the guard in

place,

• Slowdown before tuming.

• Never leave a running machine

unattended. Alwaysturn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turnoff blades when net mowing.

• Stopengine before removinggrass catcher or uncloggingchute.

• Mow only in daylightor good artificial

light.

• Do net operate the machine while under the influenceof alcoholor drugs.

• Watch for trafficwhen operating near or

crossing roadways.

• Use extra care when loading or unload-

ingthe machineintoa bailer ortruck.

• Data indicatesthat operators,age 60

years and above, are involved in a large percentage of riding mower-related injuries. These operators should evaluate their abilityto operate the riding mower safely enough to protecttbem- selves and othersfrom serious injury.

• Keep machine fl'eeof grass, leaves or other debris build-upwhich can touch

bet exhaust/ engine parts and bum. Do net allow the mower deck toplow leaves

or other debris which can cause build-

up tooccur. Clean any oilor fuel spillagebefore operatingor storingthe

machine. Allow machine to coolbefore storage.

I1.SLOPE OPERATION Slopes are a majorfactor related to loss--of-

control arid tipover accidents,whichcan re- suit in severe injury or death. All slopes

requireextracaution, ffyou cannotback up the slope or if you feel uneasy on it, do not

mow it. DO:

• Mow up and down slopes, net across.

• Remove obstaclessuch as rocks, tree

limbs,etc. Watch for holes,ruts,or bumps. Uneven

terrain could overtum the machine. Ta//

grass can hide obstacles.

Use slew speed. Choose a low gear so that youwill not have to stopor shift while on the slope.

Follow the manufacturer's recommenda- tions for wheel weights or counter- weights to improvestability.

Use extra care with grass catchersor

other attachments. These can change

the stabilityof the machine.

Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction. Avoid startingor stoppingon a dope. ff

tireslose traction, disengage the blades

and proceed slowly straight downthe

slope.

DO NOT:

• Do not rum on slopes unlessnecessary,

and then, turnslowly and gradually

downhill, if possible.

• Do notmow near drop-offs,ditches,or

embankments. The mower could

suddenlyturnover if a wheel is over the edge of a cliffor ditch, or ifan edge

caves in.

• Do notmow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilizethe machine by patting your foot onthe ground.

• Do notuse grass catcher on steep

slopes.

ttt. CHILDREN Tragic accidents con occur if the operator

is not alert tothe presence of children.

Childrenare often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area

and under the watchful core of another responsible adult.

• Bealert and turn machine off if children

enterthe area,

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra core when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra core in handling gasoline and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a close_

area.

• Keep nutsand bolts, especially blac

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regula

• Keep machine free of grass, leaves, other debris build-up. Clean oil or fL spillage. Allow machine to cool bef¢

stodng.

• Stop and inspect the equipment if y_ strike an object. Repair, if necessar

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subj

to wear, damage, and deterioration, which could expose moving parts o= allow objects to be thrown, Frequel check components and replace wilt

manufacturer's recommended parts

when necessary.

• Mower blades are sharp and con ct Wrap the blade(s) or wear gloves, _.

use extra caution when servicingth{

• Check brake operation frequently.

Adjust and service as required.

• Besure the area isclear of other

peopta before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow In reverse unless abso-

lutely necessary. Always look down and behind before andwhile backing.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and tam machine off if chik enter the area.

• Before and when backing, look beP

and down for small children.

• Mow up and down slopes (15 ° Max

net across.

• Remove obstacles such as rocks, b

limbs,etc.

• Watch forholes, ruts, or bumps.

Uneven terrain could over_urnthe

machine. Tall grass can hide obsta

• Use slow speed. Choose a low gear so thatyou willnot have to stop or shift while on the slope,

• Avoidstartingor stoppingon a slope. If tires lose traction,disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shiftinto reverse and back down slowly.

• Do not turn on slopes unless neces-

saw, and then, turn slowly and gradu- ally downhill, if possible.

_Look for this symbol to point out importantsafety precautions. It means

CAUTIONI!! BECOMEALERT!!I YOUR SAFETY IS INVOLVED.

_CAUTION: Inorder to prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark

plug.

,_kCAUTION: Do not coast down a hillin

neutral, you may lose control of the tractor.

,_CAUTION: Towonlythe attachments that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest

possiblespeed when on a slope. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.

_WARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California tocause

cancer and birthdefects or other repro- ductive harm.

_WARNING: Battery pests, terminals and related accessodes contain lead and

lead compounds, chemicals known to the

State of California to cause cancer and birthdefects or other reproductiveharm.

Wash hands after handling,

PRODUCTSPECIFICATIONS

GASOLINE 3.5GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR

OIL TYPE SAE 10W30

(ABOVE 32°F)

API-SF-SJ): SAE 5W-30

(BELOW 32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER:4.0 PIhITS

SPARK PLUG: CHAMPION RC12YC

GAP: .030") GROUND SPEED FORWARD: 0-5.5 (MPH): REVERSE: 0-2.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1 R

BLADE BOLT 45-55 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase ofa new tractor. Ithas been designed,

engineered and manufactured to give you the best possible dependability and performance. Should you expedence any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-trained techni- cians and the proper tools to service or repair thistractor. Please read and retain this manual. The

instructionswill enable you to assemble and maintain your tractor properly. Always observe the =SAFETY RULES".

REPAIRAGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nanco" and "Storage" sections of this

owner's manual.

_iLWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-cevered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). Ifa spark an'ester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the

California Public Resoumes Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available

through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Steering

Wheel insert

(1) Washer

17/32 x 1-3/16 x 12 Gauge

Steering Wheel

SteeringSleeve

Seat

_(1) Knob

Retainer Springs

Mower

(2)Flanged _:_

)

(2) Retainer Springs (single loop)

(1)Front Plate _ " _

10/%,

(4) Adjusting Bar Gauge Wheels i-O_

_ _ y __(double loop)

) ) Washers (4) Shoulder Bolt

L J Nose Roller_ L J _ _'#_ Nose Roller

Nose Roller_ _(2(2) Hex Bolts

(2) Locknuts _ 5/tR-1R x t ) Washer

5/16-18 ......... 17/32 x 7/8 x 16 GaW

Video Cassette

_ (4) Retainer Springs (_

3/8 x 3/4 x 14 Gm

Keys

12) Keys

Slope Sheet

For Future Use

Yournewtractorhasbeenassembledatthefactorywithexceptionofthose parts left

unassembled for shipping purposes. Toensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.Use the

correct tools as necessary to insure proper tightness.Review the video cassette before you begin.

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(2) 9/16" wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet

(1) Utility knife (1) Pliers (1) Tire pressure gauge

When dght or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating

position(seated behind the steering

wheel). TO REMOVETRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts

and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay panels fiat.

3. Remove mower and packing materi-

als.

4. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

1. Remove Iocknut and large fiat washer from steering shaft.

2. Positionfrontwheels ofthe tractor so they are pointing straight forward.

3. Slide the steedng sleeve over the steedng shaft.

4. Positionsteedng wheel so cross bars are horizontal (left to right) and slide

onto steedng wheel adapter.

5. Secure steedng wheel to steedng shaft with Iocknut and large fiat washer previously removed. Tighten securely.

6. Snap steering wheel insert into center of steedng wheel.

7. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to rolloff skid.

I( )1 - LockNut

__ge FlatWasher

Steering __ _ _)

Wheel_

SteeringWheel Adapter------'-'-_ _lp

SteeringShaft_ / - - _-=_-_-__,-""" ,_':

Steerln _. .i ,,

Sleeve ,' _ _,÷ 1 '"

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift hood to raised position. NOTE: If thisbattery is put intoservice

after month and year indicated on label blabellocated between terminals) charge

artery for minimum of one hour at 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

"'"'-1::" '{" Label

INSTALl -qEAT

Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and fiat washer securing seat to cardboard

packing and set aside for assembly of

seat totractor.

2. Pivotseat upward and remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder bolt is positioned over large

8 slotted hole in pan.

4. Pushdownonseattoengage shoulderbeltinslotandpullseat

towardsrearoftractor.

5. Pivotseat and pan forward and

assemble adjustment knob and fiat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat withoutmoving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

SeatAdjustmen_tK_FPan __ BSh_ulder

NOTE: You may now rollor drive your

tractor off the skid. Follow the apprepdate

instructionbelow to remove the tractor

from the skid. TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest position.

2. Release parking brake by depressing

brake pedal.

3. Place freewheel control in freewheel-

ing positionto disengage transmis- sion(See =TOTRANSPORT" inthe Operation section of this manual).

4. Rolltractor forward off skid. TO DRIVETRACTOR OFF SKID (See

Operation section for location and function of controls) _I_WARNING: Before starting, read,

understand and follow all instructionsin the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front oftractor isclear of

other people and objects.

Seat

1. Be sure all the above assembly steps

have been completed.

2. Check e_gine oil level and fill fuel tank with gasoline.

3. Placefreewheel control in '_ransmis-

sion engaged" position.

4. Sit on seat in operating position,

depress brake pedal and set the parking brake.

5. Press lift lever plunger and raise attachment liftlever to its highest position.

6. Start the engine. After engine has started, move throttle controlto idle

position.

7. Release parking brake.

8. Slowly depress forward ddve pedal and ddve tractor off skid.

9. Applybrake to stop tractor and set parking brake.

10.Turn ignitionkey to "OFF" position.

Continue with the instructionsthat follow. ASSEMBLE GAUGEWHEELSTO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper positionwhen

operating mower. Be sure they are

propedy adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into bracket channel, Be sure that gauge

wheel bar aligning holes are on top.

Assemble gauge wheels as shown using shoulder belts, 3/8 washers and 3/8-16 center lecknuts and tighten securely.

2, Forease of mower to tractor assem-

bly, raise gauge wheels to highest positionand retain with clevis pins and spdng retainers.

NOTE: Adjustgauge wheels before operating mower. See "TO ADJUST GAUGE WHEELS" in the Operation

section of this manual.

Pin-_

Shoulder _.. Bolt Bar

Ga__

3/8 Washerf v _ Locknut

TOATTACHNOSEROLLER

1. Positionbrackets,17/32x7/8x16 gaugewashers,andnoseroller

betweendeckmountingbracketsas shown.Besuretopositionbrackets oncorrectside,asshown.

2. Installhexboltsandlocknutsas shown.Tightenhardwaresecurely.

NOTE:Besurebrackettabsareposi- tionedintabholesindeckbrackets.

Tab NoseRoller

Lock

"B"Bracket

Hex Bolt

Bracket

INSTALL MOWER AND DRIVE BELT Be sure tractorisonlevelsurfaceandmover suspensionan-nsare raisedwithattachment

liftconlrnl.Engageparld'KJbrake.

1. Cut and remove ties secudng anti-

sway bar and belts. Swing anti-sway bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to dght side of tractor.

IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. Ifequipped, turn height adjustment knob counterclockwise until it stops.

4. Lower mower linkage with attachment liftcontrol.

5. Be sure belt tension red is in disen- gaged position. Lock

Belt Tension Rod Disengaged Position

Gauge

Wheel_

Double Loop Retainer Spring

Anti-Swa)

USEPLIERSFOR

RL=TAINERSPRINGSSuspension Arms

/_L_p Double Loop Retainer

Spdng (Outward

Up pointing deck pins)

6. Installbelt into electric dutch pulley groove.

7. Place the suspension arms on outward pointingdeck pins. Retain with double loop retainer spdng with

loops up as shown.

8. Installfront plate assembly to tractor suspension brackets and retain with single loop retainer spdngs as shown.

9. Positionfront plate assembly between front mower brackets. Raise deckand

plate assembly to align holes and insert flanged pins. Secure pins with

double loop retainer spdngs between the plate assembly and mower brackets.

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with notch on head ofpin. If necessary, move mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper

routing in all mower pulley grooves.

10.Engage belt tension rod by pushing

red intolocking bracket.

A,CAUTION: Belt tension rod is spring

loaded. Have a tight gdp on rod and engage slowly.

11.Connect anti-sway bar to chassis bracket under left footrestand retain

with double loop retainer spdng.

12.If equipped, turn height adjustment knob clockwiseto remove slack from

mower suspension.

13. Raise deck to highest position.

14.Adjust gauge wheels before operating mower as shown in the Operation sectionof this manual.

Electric Clutch Pulley Front Suspention Brackets

Front Front Plate Assembly Mower _Double Loop

Bracket Retainer Springs

Single Loop

Retainer Springs

Sheild.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure isimportant for best cutting performance.

• Reduce tire pressure to PSi shown in

=PRODUCT SPECIFICATIONS" section ofthis manual.

CHECK DECK LEVELNESS For best cuttingresults, mower housing

should be propedy leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade ddve

belts in the Service and Adjustments sectionof this manual Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how tooperate your

tractor,checkto see that the brake is properlyadjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual.

v' CHECKLIST

BEFORE YOU OPERATE AND ENJOY

YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST

PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,,/ All assembly instructionshave been

completed.

,I No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortablyand

tightened securely.

J" All tires are properly inflated. (For

shipping purposes, the tires were

overinfiated at the factory).

,/Be sure mower deck is propedy leveled

side-to-sideifront-to-rear for best cutting results. (Tires must be propedy inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check widng. See that all connections

are stillsecure and wires are propedy clamped.

/ Before driving tractor, be sure free-

wheel control is in drive position.

WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS: ,/Engine oil is at proper level.

/ Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

locationand function. Operate them before you start the engine.

/" Be sure brake system is in safe

operating condition.

,,/It is importantto purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct, Learnandunderstandtheirmeaning.

BATrERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGtNE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWERHE_GHT PARKING BRAKE UNLOCKED

r_"_R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

_)_(_ ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DtSENGAGED

WARNING

LIGHT

LOCKED

(SEE SAFETY RULES SECTION)

MOWER LIFT

®3I

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModels only)

KNOWYOURTRACTOR READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING

YOURTRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locationsof vadous controlsand adjustments. Save this manual for future reference.

Hourmeter LightSwitch Position

Igni'don Attachment Clutch Switch

Amme_r

Switch

Drive Pedal

Attachment Uft Lever

Drive Pedal

Choke Adjustment

Freewheel

Our tractorsconform tothe safety standards ofthe Amedcan

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off. THROTTLE CONTROL- Used to control

engine speed.

CHOKE CONTROL - Used when starting a cold engine.

BRAKE PEDAL: Used for braking the tractor and starting the engine. FREEWHEEL CONTROL: Disengages transmissionfor pushing or slowly towing the tractorwith the engine off.

ATTACHMENT LIFT LEVER: Used to raise, lower and adjust the mower deck

or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used torelease

attachment lift lever when changingits

position. IGNITION SWITCH: Used for startingand stopping the engine. AMMETER: Indicates battery charging (+) or discharging (-).

PARKING BRAKE: Locks clutch/brake into the brake position.

FORWARD DRIVE PEDAL- Used for

forward movement of tractor.

REVERSE DRIVE PEDAL- Used for reverse movement of tractor.

CRUISE CONTROL LEVER - Used toset

forward movementof tractor at desired

speed without holding the forward ddve pedal.

HOURMETER - Indicates hours of

operation.

I Brake

nd cator

Control Lever

Theoperationofanytractorcanresultinforeign objects thrown into the I

eyes, which can result in severe eye damage. Always wear safety glasses I or eye shields while operating your tractor or performing any adjustments I or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety glasses.

HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine ISrunning, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress brake pedal into full"BRAKE" position and hold.

2. Place parking brake lever in "EN-

GAGED" positionand release pressure from brake pedal. Pedal

should remain in =BRAKE"position.

Make sure parking brake will held

tractor secure.

Push-Into SwitchPull OutTo

"Disengaged"_ngag_

Choke Drive Pedal

Throttle

Control

PositJo_ y \_ _J'/,_P" Reverse

Drive Disengaged _#.

Posi_on Position Position Lever

STOPPING MOWER BLADES -

• To stop mower blades,move attach-

ment clutchswitch to "DISENGAGED" position.

GROUND DRIVE -

• To stop ground drive, depress brake

pedal intofull "BRAKE" position.

IMPORTANT'. Forward and reverse drive pedals return to neutral position when not

depressed. ENGINE-

• Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to "backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unautherized

use.

• Never use choke to stop engine.

Forward _ _

AttachmentClutch

Drive

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged, Ndead).

OTE: Under certain conditionswhen

tractor is standing idle with the engine running, hot engine exhaust gases may

cause"browning" of grass. Toeliminate this possibility, always stop engine when _kOcppingtractoron grass areas.

AUTION: Alwaysstop tractor

completely, as described above, before leaving the operator's position;to empty

grass catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

• Operatingengine at less than full

throttlereduces the battery charging rate.

• Fullthrottleoffers the best bagging and

mower performance.

TO USE CHOKE CONTROL Use choke control whenever you are

starting a cold engine. Do not use to start e warm engine.

• To engage choke control, pull knob out, Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD The directionand speed of movement is controlled by the forward and reverse drive pedals.

1. Starttractor and release parking brake.

2. Slowly depress forward or reverse drive pedal to begin movement. Ground speed increases the further

down the pedal is depressed.

TO USE CRUISE CONTROL The cruise control feature can be usedfor

forward travel only.

1. With forward drive pedal depressed to desired speed, move cruise control leverforward to "SET" positionand holdwhile liftingyour foot off the

pedal, then release the cruise control lever.

To disengage the cruise control, pull the lever backward to "OFF" position,or fully

depress the brake pedal. TO ADJUST MOWER CUTTING HEIGHT The positionof the attachment liftlever

determines the cutting heighL

• Grasp liftlever.

• Pressplunger with thumb and move

14 lever to desired position.

Thecuttingheightrangeisapproxi- mately1-1/2to4".Theheightsare

measuredfromthegroundtotheblade tipwiththeenginenotrunning.These heightsareapproximate end may vary

depending upon soil conditions, height of grass andtypes of grass being mowed.

The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better lookinglawns, mow often and

after moderate growth.

• Forbest cuttingperformance, grass

over 6 inches in height should be

mowed twice. Make the first cut relativelyhigh; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels ere property adjusted

when they are slightlyoff the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions.

NOTE: Be sure tractor ison a fiat level

surface.

1. Lower mower and adjust mower to desired cutting height.

2. Remove retainer spring end clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise

bgaugewheels slightlyto align holes in

racket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spdng into clevis pin.

5. Be sure all gauge wheels are in the

same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

of the mower deck.

Retainer Spfin

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutch control.

TO STOP MOWER BLADES o disen_lecleattachment clutch control.

_,CA[J'IIOH: De not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

AttachmentClutch AttachmentLift SwitchPullOutTo LeverHighPosition

"Engage" ..--I

_ _ PosiSon

=Disengage"_._

TO OPERATE ON HILLS ACAUTION: Do net drive upor down

hillswith slopes greater than 15° and do notdrive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• Ifstopping is absolutely necessary, push brake pedal quickly to brake

position and engage perking brake.

• To restart movement, slowly release

parking brake and brake pedal.

• Slowly depress appropdeta drive pedal

toslowest setting.

• Make all tams slowly.

TO TRANSPORT When pushing or towing your tractor,be

sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest positionwith attachment liftcontrol.

2. Pull freewheel control out and into the slot and release so it is held in the

disengaged position.

• Do not push or tow tractor at more than

two (2) MPH.

• To re-engage transmission, reverse

above procedure.

NOTE: To protect hoodfrom damage when transporting your tractor on a truck

or a trailer, be sure hood isclosed and secured to tractor. Use an appropriate

means of tyinghood to tractor (rope, cord, etc.).

tor

TOWINGCARTSANDOTHERATTACH- MENTS

Towonlytheattachmentsthatare recommendedbyandcomplywith

specificationsofthe manufacturer of your

tractor.Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose tractionwith the groundand cause you to lose control

ofyour tractor. BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not ove_ll.

• For cold weather operation you should change oilfor cosier starting (Sen "OIL

VISCOSITY CHART" inthe Mainte- nance section ofthis manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fillfuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in

quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

AWARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and formation of acidsdudng storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructionsfor additional information. Never use engine

or carburetor cleaner products in the fuel tank or permanent damage may occur.

16 temperature.

_kCAUTION: Fill to bottomof gas tank filler neck. De not overfill. Wipe off any

spilled oil or fuel. Do not store, spillor use gasoline near an open flame.

TO START ENGINE When startingthe engine for the first time or if the engine has run out offuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress brake pedal and set perking

brake.

3. Move attachment clutchto =DISEN-

GAGED" position.

4. Move throttle control to fast position

5. Pull choke control outfer a cold

engine start attempt. For a warm engine start attempt the choke control

may not he needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. insert key into ignitionand turnkey

clockwiseto "START" positionand release key as coon as engine starts. Do not run starter continuously for

more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pullthe choke controlout and retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, slowly push

choke control in untilthe engine begins to run smoothly. If the engine

starts to run roughly, pullthe choke control out slightlyfor a few seconds and then continue to push the control

in slowly.

• The attachments and ground ddve can

now be used. If the engine does not accept the load, restartthe engine and

allow itto warm up for one minute using the choke as descdbed above.

COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push

choke control in until the engine

begins to run smoothly. Continue to push the choke controlinsmall steps allowing the engine to accept small

changes in speed and load, until the

choke control is fully in. Ifthe engine startsto run roughly, pull the choke

controlout slightlyfor a few seconds and then continue to push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes, depending on the

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather, the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Release the parking brake and let the

brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during the

engine warm up pedod.

• The attachments can be used dudng

the engine warm-up peded after the transmissionhas been warmed up and

may require the choke control be pulled out slightly.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual. PURGETRANSMISSION

_,CAUTION: Never engage or disengage freewheel lever while the engine is

running. Toensure proper operation and perfor- maace, itis recommended that the

transmissionbe purged before operating tractorfor thefirsttime. This pmcadure will

remove any trapped air inside the trans- missionwhich may have developed during

shippingof your tractor. IMPORTANT: Should your transmission

require removal for serviceor replacement, it should be purged after relastallation

before operatingthe tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmissionby placing

freewheel control in freewheeling position (See "TO TRANSPORT" in

this section of manual).

3. Sittingin the tractor seat, start engine. After the engine is running, move

throttle controlto slow position.

Disengage parking brake.

4. Depress forward drive pedal to full

forward position and hold for five (5)

seconds and release pedal. Depress reverse ddve pedal to full reverse

position andhold for five (5) seconds and release pedal. Repeat this

procedure three (3) times.

NOTE: Dudng this procedurethere will be no movementof ddvewheels. The air is

being removedfrom hydraulic drive system.

5. Shut- off engine and set parking

brake.

6. Engage transmission by placing

freewheel control in ddving position

(See "TO TRANSPORT" in this section

of manual).

7. Siftingin the tractor seat, startengine.

After the engine is running, move throttlecontrol to half (1/2) speed.

Disengage parking brake.

8. Ddve tractor forward for approximately

five feet then backwards for five feet.

Repeat this driving procedure three times.

Your tractor is now purged and now ready for normal operation.

MOWlNGTIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual.

• The left hand side of mower should be

usedfor trimming.

• Ddve so that clippings are discharged

onto the area that has been cut. Have the cut area to the right of the tractor.

This will result in a mere even distdbu- tion of clippings and more uniform

cutting.

• When mowing large areas, start by turningto the dght so that clippingswill

discharge away from shrubs, fences, ddveways, etc. After one ortwo rounds, mow in the opposite direction

making left hand turns untilfinished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dded clip- pings. Make first cut relatively high;the second to the desired height.

• Do notmow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle when mowing to assure better mowing

performance and proper discharge of matedal. Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired.

• When operatingattachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used.

CheCkBrakeOperation _ ip#

CheCk Tire Plessufe I_ Check Operator Prelsence and

T 1In_cxsy_lems Vt Ri cr_ckf= L0o_Fasleners I/ I/7 f,/

ShBrpe_'Replace Mowe_ B_ des I_/_

T J..D,'_ionCha_ S/ IV/

0 Check Batteo/Level

R clean Bafleq/and Tewninals ll/ li/

CheCk Transaxle Cooling Adjust B_de Eelt(sJ Tension _

Adjust Motion Drive Belt(s) Tension ft/_

Chl_CkEngine Oil Level I_ Change Er_gineOil II_ I##

E clean Air Filter V/I N Clean Air Screen _1_l

Inspect Mu ffler/Sp_k A=re_tet Replace Oil FiRe¢(if equipped) _ 2

I_ Clean Engine Cooling Fins _z

Replace Spa_k Plug iS' I_ Replace Air Filter Paper Cadrldge _/2

Replace Fuel Filter

GENERAL RECOMMENDATIONS The warrantyon thistractordoes not cover

items thathave been subjected to operator

abuse or negligence. To receive full value

from the warranty,operator must maintain tractor as instructedinthis manual.

Some adjustmentswill need to be made periodically to properly maintain your

tractor. Alladjustmentsin the Service and

Adjustmentssectionof this manual should be checked at least once each season.

• Once a year you should replace the

spark plug,clean or replace air filter,and check blades and beltsforwear. A new

spark plug and clean air filter assure

proper air-fuei mixture and help your engine run better and lastlonger.

BEFORE EACH USE 1, Check engine oil level.

2, Check brake operation.

3. Check tire pressure.

4. Check operator presence and

intedock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

_) Spindle

Zerk Zerk

Wheel Wheel Bearing Bearing

Zer_ Zerk

General Purpose Grease

<_ Refer to Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bear-ings. Viscous lubricants will attract

dust and dirt that will shorten the life of the seif-lubricatingbearings. If you feel

theymust be lubricated, use only a dry, powdered graphite type lubricant sparingly.

TRACTOR Alwaysobservesafetyruleswhen

performinganymaintenance. BRAKEOPERATION

Iftractorrequiresmorethansix(6)feet stoppingdistanceathighspeedin

highestgear,thenbrakemustbead- justed.(See"TOADJUSTBRAKE"inthe ServiceandAdjustmentssectionofthis manual).

TIRES

• Maintainproperairpressureinalltires (See=PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tiresfree of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoidstumps, stones, deep ruts, sharp objects and other hazards that may

cause tiredamage.

NOTE: To seal tire punctures and prevent fiat tiresdue to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tiredry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure that operator presence and interlock systems are working properly, if

your tractor does not functionas de- scdbed below, repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

• When the engine is running, any attempt by the operatorto leave the

seat without first setting the parking brake should shut off the engine.

• When the engine is runningand the attachment dutch is engaged, any attempt by the operator to leave the seat should shutoff the engine.

• The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best results mower blades must be

keptsharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to allow access to blades.

2. Remove hex bolt, lock washer and fiat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lock washer and fiat washer in exact order as shown.

5. Tighten bolt securely (45-55 Ft. Lbs. torque).

Trailing Up Mandrel

Flat

Lock

(Grade 8)°

"A Grade8heattreatedboltcanbe identifiedbysixlinesontheboltheed.

IMPORTANT: Blade bolt isgrade 8 heat

treated.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but ifyou do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancar, follow the instructions supplied

with balancar.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

portionof the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade is balanced, it should remain in a hodzontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Center Hole

_Blede

Center

518"Bolt /

or Pin -_,_

BATTERY Your tractor has a battery charging system

which is sufficientfor normal use. How- ever, periodic charging of the battery with

19an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight,

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The odginal equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers, Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

1. Remove terminal guard.

2. Disconnect BLACK battery cable first then RED battery cable and remove batteryfrom tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals end battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS Check V-belts for deterioration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace beltsif they begin to slipfrom

wear.

TRANSAXLE COOLING The transmissionfan and cooling fins

should be kept clean to assure proper cooling. Do notattempt to clean fan or transmis-

sionwhile engine is running or while the transmissionis hot. To prevent possible

damage to seals, do notuse high pressure water or steam to clean

transaxle.

• Inspect coolingfan to be sure fan

blades are intact and clean.

• Inspect coolingfins for dirt, grass

clippings and other materials. To prevent damage to seals, do not use

compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The trensaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service center/department.

ENGINE LUBRICATION Only use high quality detergent oil rated

with API service classificationSF-SJ, Select the oil's SAE viscositygrade

according to your expected operating temperature,

Change the oil after every 50 hoursof operationor at least once a year if the

tractor is not used for 50 hours in one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hoursof operation. Tighten oil fillcap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractoris on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful notto allow dirtto enter the engine when changing oil.

2. Remove cap from end of drainvalve

and installthe drain tube onto the fitting.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked positionas shown.

6. Remove the drain tube and replace the cap onto tothe end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not

overfill. For approximate capacity see "PRODUCT SPECIFICATIONS"

section of this manual.

8. Use gauge on oil fill cap/dipstick for

checkinglevel. Insert dipstickintothe tube and rest the oil fill cap on the

tube. Do not thread the cap onto the tube when taking reading. Keep oil at =FULL" line on dipstick. Tighten cap onto the tube securely when finished.

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