Craftsman 917272234 Owner’s Manual

Owner's Manual

2O HP

ELECTRIC START 48" MOWER 6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.272234

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.com/craftsman

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am- 5 pro, Mon - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 8

Operation ............................................ 12

Maintenance Schedule ...................... 18

Maintenance ....................................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your Craftsman ridingequipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this

product is in the United States. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, includingbut not limited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 99 DAY WARRANTY ON BA'I-FERY For ninety(90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME

WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-8O0-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights which

may vary from state to state.

Sears, Roebuck and Co,, D/817 WA, Hoffman Estates, IL 60179

MPORTANT: This cutting machine is capable ofamputating hands and feet and

throwingobjects. Failure to observe the following safety instructionscould resultin

seriousinjury or death. I. GENERAL OPERATION

• Read, understand, end follow all

instructionsin the manual end on the machine before starting.

• Only allow responsible adults, who are familiarwith the instructions, to operate the machine.

• Clear the area of ob ects suchas

recks, toys, w re, etc,, wh ch cou d be

picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow m reverse unless abso- lutely necessary. Always look down

and behind betore and while backing.

• Be aware of the mower discharge

direction and do not point it at anyone. Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or uncloggingchute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of dding mower-

related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to

protect themselves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which can touch

hot exhaust / engine parts and burn. Do not allow the mower deck to plow

leaves or other debris which can cause

build-upto occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION Slopes are a majorfactorrelated toloss-of-

control and tipover accidents, which can resultin severe injury or death. All slopes

requireextra caution. Ifyou cannotbackup the slope or if you feel uneasy on it, do not mow it.

DO:

• Mow up and down slopes, notacross.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes,ruts, orbumps.

Uneven terrain could overturn the

machine. Tall grass can hide ob-

stacles.

• Use slow speed. Choose a low gear SOthat you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stabilityof the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unlessneces-

sary, and then, turnslowly and gradu- ally downhill, if possible.

• Donotmowneardrop-offs, ditches, or embankments. The mower could

suddenly turnover if a wheel is over the edge of a cliffor ditch,or if an edge

caves in.

• Do notmow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

Ill. CHILDREN Tragic accidents can occur if the operator

is not alertto the presence of children. Childrenare often attracted to the

machine and the mowing activity, Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area and underthe watchful care of another

responsible adult.

• Be alert and turnmachine off if children enterthe area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may tal_off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do

notsmoke.

-Never refuel the machine indoors.

-Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine insidea closed

area.

• Keep nutsand botts, especially blade attachmentbolts, tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly,

• Keep machinefree of grass, leaves, or other debris buUd-up, Clean oilor fuel

spillage. Allow machine to cool before storing.

• Stop and inspectthe equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs

with the engine running,

• Grass catchercomponents are subject

to wear, damage, and deterioration, which could expose moving parts or allow objectsto be thrown. Frequently check components and replace with

manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear g_oves, and

use extra caution when servicing them.

• Check brake operation frequently. Adiast and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behindbefore and while backing.

• Never carry children.They may fall off and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and underthe watchful care of another

responsible adult.

• Be alert and turnmachine off if children

enter the area.

• Before and when backing, lookbehind and down for small children.

• Mow up and down slopes (15" Max), not across.

• Remove obstacles such as rocks, tree

limbs,etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturnthe machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stoppingon a slope. If tiros lose traction,disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• DOnot turnon slopes unless neces- sary, and then, turnslowly and gradu-

ally downhill, if possible.

A_Look for thissymbol to point out

importantsafety precautions.It means

CAUTION!H BECOMEALERT!!! YOUR SAFETY IS INVOLVED.

ACAUTION: In order to preventacciden- tal startingwhen settingup, transporting,

adjusting or making repairs, always disconnect sparkplug wire and place

wire where it cannot contact spark plug. _,CAUTION: Do not coast down a hill in neutral, you may lose controlof the

tractor.

ACAUTION: Tow only the attachments that are recommended by and comply

with specificationsof the manufacturerof your tractor. Use common sense when towing. Operate only at the lowest possiblespeed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can losetraction with the groundand cause you to lose control ofyour tractor.

_kWARNING: Engineexhaust some of ts constituents,and certa n veh ce compo- nents contain or emit chemicals known to

the State of California tocause cancer and birth defects or other reproductive

harm. ,_WARNING: Battery posts terminals and

related accessories contanead and lead compounds,chemicals known to the State of California to cause cancer and birth defects or other reproductiveharm. Wash hands after handling.

PRODUCT SPECIFICATIONS

ASOLINE 3.5 GALLONS =,PAClTY UNLEADED

_JDTYPE: REGULAR ILTYPE SAE 10W30(above32°F)

,PI-SF-SJ): SAE5Wo30(below32°F)

IL CAPACITY: W/FILTER: 4.5 PINTS

;PARKPLUG: CHAMPION RC12YC

GAP: .030") 3ROUND SPEED 1st 1,2

MPH): 2nd 1,5

"IRE PRESSURE:FRONT: 14 PSI

;HARGING

YSTEM: 15 AMPS @ 3600 RPIV

ATrERY: AMP/HA: 30

BLADE BOLT 45-55 FT. LBS.

['ORQUE:

ONGRATULATIONS on your purchase

o| a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact

your nearest Sears or other qualified service center. We have competent, well-

trained technicians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructions will enable you to assemble

and maintain your tractor properly. Always observethe =SAFETY RULES".

W/OFILTER: 4.0 PINTS

3rd 2.4 4th 3.5 5th 4.8 6th 5.3

REVERSE: 1.5

REAm; _0PSI

MIN. CCA: 240 CASE SIZE: U1R

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contactyour nearest Sears storefor details.

CUSTOMER RESPONS|B|LITIES

• Read and observe the safety rules.

• Fctlow a regular schedule in maintain- ing, caringfor and using your tractor.

• Follow the instructions under "Mainte- nance" and =Storage" sections of this

owner's manual.

_,WARNING: This tractoris equipped

with an internalcombustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If aspark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws, Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center. (See REPAIR PARTS section of this manual).

Steering

Wheel

Insert

Steering Wheel

Steering Sleeve

f_. Seat

i(5) Retainer Springs

(double loop) _P (1)Front Plate

(1) Washer

17/32 x 1-3/16 x 12

(1) Knob t'_ Gauge

',2) Retainer Springs (single loop)

F (4) Adjusting Bar

(4) Shoulder Bolt _

(4) Retainer Springs (4) Wheels

,_double Ioopj

(2) Locknuts 5/16-18

_ [

--____ Nose Roller u- (2) .ex Bolts 5/16-18 x 1 _'-_J Nr°aScekR°s''er

Mower

(4) Locknut 3/8-16

(2) Washers

17/32 x 7/8 x 16 Ga,

< KeI Slope Sheet

Video

Cassette For Future Use

(2) Keys

Yournewtractorhasbeenassembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" Wrench (1) 3/4" Socket w/ (1) 1/2" wrench drive ratchet (1) Utility knife (1) Pliers (1) Tire pressure gauge

When dght or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating position (seated behind the steering

wheel). TO REMOVE TRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts

and parts boxes from shipping carton.

2. Cut, from top to bottom, along lines on

all four corners of shipping carton, and lay panels flat.

3. Remove mower and package materi-

als.

4. Check for any additional loose parts

or boxes and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

t. Remove lock nut and large flat washer

from steeringshaft.

2. Positionfront whee[s o1the tractor so

they are pointingstraight forward.

3. Slidethe steering sleeve over the

steering shaft.

4. Positionsteering wheel so cross bars

are horizontal (left to right) and slide

onto steeringwheel adapter.

5. Secure steering wheel to steering

shaft with lock nutand large flat washer previouslyremoved. Tighten

securely.

6, Snap steering wheel insert into center

of steering wheel.

7. Remove protective materials from

tractor hood and grill. IMPORTANT: Check for and remove any staplesin skid that may puncture tires

where tractoris to roltoff skid,

_ _lnsert

SteeringWheel _

Whee, 4

SteeringWheel Adaptor_ -'" .

Steering Shaft

Sleeve

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

t. Lift hoodto raised position,

NOTE: Ifthis battery is put intoservice after month and year indicatedon label (label located between terminals) charge battery for minimumof one hour at 6-10

amps. (See "BATTERY"in MAINTE- NANCE sectionof this manual for

charging instructions).

.- . ..' Label

INSTALL SEAT Adjustseat before tightening adjustment

knob,

1. Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly o1

seat to tractor.

2, Pivotseat upwardand remove from

the cardboard packing. Remove the cardboard packing and discard.

SteeringWheel

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward end

assemble adjustment knob and flat washer loosely. Oo not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get offseat withoutmoving its

adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat

SeatP_

Shoulder

Bolt

NOTE: You may now rollor drive your

tractor off the skid. Followthe appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and function of controls)

1. Press lift lever plunger and raise

attachmentliftlever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place gearshift lever in neutral (N)

position.

4. Rolltractorforward offskid.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and function of controls)

_WARNING: Before starting, read understand and follow all instructions in

the Operation section of this manual Be sure tractor is in a well-ventilated area. Be

sure the area in front oftractorisclearof

other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fill fuel tank with gasoline.

3. Sit on seat in operating position, depress dutch/brake pedal and set the parking brake.

4. Place gear shift lever in neutral (N'I position.

5. Press lift lever plunger and raise attachment lift lever to its highest

position.

6. Start the engine. After engine has started, move throttle control to idle position.

7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

8. Slowly release clutch/brake pedal and slowly drive tractor off skid.

9. Apply brake to stop tractor, set parking braise and place gearshift lever in

neutral position.

10.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO

MOWER DECK

The gauge wheels are designed to keep the mower deck in proper positionwhen operating mower. Be sure they are

properly adjusted to ensure optimum mower performance.

1. Slide gauge wheel bar down into

bracket channel, Be sure that gauge wheel bar aligningholes are on top.

Assemble gauge wheels as shown using shoulder bolts, 3/8 washers end 3/8-16 center Iocknuts and tighten securely.

2. For ease ofmower to tractorassem-

bly, raise gauge wheels to highest positionand retain with clevis pins

and spring retainers.

NOTE: Adjust gauge wheels before

operatingmower. See "TO ADJUST GAUGE WHEELS" in the Operation

sectionof this manual.

Shoulder Adjusting Bolt Bar

Wheel_

3/8 Washer_ v _,_W__ Locknut

_..._1 / 3/8-16 Center

TO ATTACH NOSE ROLLER

1. Positionbrackets, 17/32 x 7/8 x 16

gauge washers, and nose roller between deck mounting brackets as

shown. Be sure to positionbrackets

on correctside, as shown.

2. Installhex bolts and lock nuts as shown. Tighten hardware securely.

NOTE: Be sure brackettabs are posi-

tioned in tab holes in deck brackets. TabHole

Nose Roller

Nut B Bracket

Hex olt o .- "A" , Washer

INSTALL MOWER AND DRIVE BELT Be suretractorisonlevelsurfaceand mower

suspensionarmsere raisedwithattachment

liftcontrol. Engageparkingbrake.

1. Cut and remove ties securing anti- sway bar and belts. Swing anti-sway

bar to left side of mower deck.

2. Slide mower under tractor with

deflector shield to right side of tractor. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

3. If equipped.turn height adjustment

knob counterclockwiseuntil it stops.

4. Lower mower linkage with attachment

lift control.

5. Be sure belt tension rod is in disen-

gaged position.

6. Install belt into electric ctutch pulley groove.

7, Place the suspension arms on

outward pointing deck pins. Retain

with double loop retainer spring with

loops up as shown.

8, Install front plate assembly to tractor

suspension brackets and retain with single loop retainer springs as shown.

9, Position front plate assembly between

front mower brackets. Raise deck and plate assembly to align holes and

insert ftanged pins. Secure pins with double loop retainer springs between the plate assembly and mower

brackets.

Lock Bracket

Belt Tension Rod

Disengaged Position XX_

Chassis . -";

Gauge Wheel

Retainer Spring Anti-Sway Bar /

USEPLIERSFOR Suspension Arms

RETAJNERSPRINGSDouble Loop

Retainer Spring

(Outward pointing

I f'Jj Loop Up I deck pins)

Electric Front

Clutch Suspension

Pulley Brackets Front Plate

Mower

Front

Bracket

Single Loop

Retainer

Springs

Deflector Shield

NOTE: To assist in locating hole in

flanged pin, the hole in pin is inline with notch on head of pin. If necessary, move

mower side-to-side to give space between plate and mower brackets. IMPORTANT: Check belt for proper routing in all mower pulley grooves.

lO.Engage belt tension rod by pushing

rod intolockingbracket.

_kCAUTION: Belttensionred isspring

loaded. Have a tightgrip on red and

engage slowly.

11.Connect anti-sway bar to chassis

bracket under left footrest and retain with double loop retainer spring.

12.If equipped, turn height adjustment knob clockwiseto remove slack from

mower suspension.

13.Raise deck to highest position.

14.Adjust gauge wheels before operating mower as shown in the Operation

sectionof this manual.

CHECK TIRE PRESSURE

The tires on your tractor were ovednflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments

section of this manual. CHECK FOR PROPER POSITION OF ALL

BELTS See the figures that are shown for replac-

ing motion, mower drive, and mower blade drive belts in the Service and Adjustments section of this manual. Venfy that the belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your tractor,

check to see that the brake is properly

adjusted. See "TO ADJUST BRAKE" in the Service end AdjustmenLs section of this

manual.

I/CHECKLIST

Before you operate and enjoy your new

tractor,we wish to assurethat you receive

the best performance and satisfaction

from this quality product. Please review the following checklist: ,/ All assembly instructionshave been

completed,

4" No remaining loose parts in carton. / Batteryis properly prepared and

charged.(Minimum 1 hour at 6 amps).

/ Seat is adjusted comfortably and

tightened securely.

•/All tires are properlyinflated. (For

shipping purposes, the tires were

overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-sida/frent-to-rear for best cutting results. (Tires must be properly inflated for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following

important items: / Engine oil is at proper level. Z"Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

location and function. Operate them before you start the engine.

#" Be sure brake system is in safe

operating condition.

These symbolsmay appear on your tractor or in literature supplied withthe product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

WARNING

ENO,NEO.ENO,NEOFPO,LPnESSUaEL.G.TaONO%_MP [

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

r_'l R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED

A]7"ACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED

®5I

PARKING BRAKE

(SEE SAFETY RULES SECTION)

MOWERLIF

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automalic Models only)

KNOW YOUR TRAC'rOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

'YOURTR,a.CTOR Compare the i_ustrations with your tractorto familiarize yourself with the locationsof

various controls and adjustments. Save this manual for future reference, tt Switch

Position

Ammeter Hourmeter

Attachment

Clutch Switch

Lever

ThroeleControl_ Plunger

Attachment

Clutch/Brake Lever

Lever

Our tractors conformtothe safety standardsof the

American National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachmentsmountedto your tractor. LIGHT SWITCH: Turnsthe headtightson

andoff. THROTTLE CONTROL- Used to control

engine speed,

CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for

deotutchlng and braking the tractor _.nd

starting the engine. GEARSHIFT LEVER • Selects the speed

and direction of tractor.

ATTACHMENT LtFT LE_/ER - Used to raise,

io,,_er,_,nd adiust the mower deck or other

attachments mounted to your tractor,

LIFT LEVER PLUNGER: Used tOrelease attachment lift lever when changing its

position.

IGNITION SWITCH: Used for starting and stopping the engine.

AMMETIER: Indicates battery charging (+) or diScharging (-).

PARKING BRAKE: Locks clutch/brake (nto the brake position,

HOURMETER - Indicates hours of operation.

The operationof any tractor can result in foreign objectsthrown intothe eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments

or repairs. We recommend a wide vision safety mask over spectacles, or standard safety glasses.

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Yourtractoris equipped with an operator

presence sensing switch. When engine is running,any attempt by the operator to leave the seat withoutfirst settingthe parking brake will shut off the engine.

f. Depress clutch/brake pedal into full

=BRAKE" position and hold.

2. Place parking brake lever in =EN-

GAGED" positionand release pressure from clutch/brake pedal.

Pedal should remain in =BRAKE" position. Make sure parking brake will

hold tractor secure.

Choke SwitchPullOutTo

Push-In to Attachment Clutch

Control_'_

Gear Shift

Lever

Po ition

Clutch/Brake_Disengaged"ParkingBrake

Pedal=Drive"Position "Engaged"Position Position

STOPPING

MOWER BLADES -

• TO stop mower blades,move attach- ment clutchswitch to =DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal into full =BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle controlto slow position and allowing engine to idle

before stopping may cause engine to =backfire".

• Turn ignition key to =OFF' position and remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

_I, CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty

grass catcher, etc.

TO USETHRO'I-rLB CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD The directionand speed of movement is

controlledby the gearshift lever.

1. Start tractor with clutch/brakepedal

depressed and gearshift lever in

neutral (N) position.

2. Move gearshift lever to desired position.

3. Slowly release clutch/brake pedal to start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxle.

TO ADJUST MOWER CUTTING HEIGHT The positionof the attachmentliftlever

determines the cutting height.

• Grasp lift lever.

• Press plungerwith thumb and move

lever to desired position.

Thecuttingheightrangeis approxi-

mateiy1-1/2to4".Theheightsare

measuredfromthegroundtotheblade tipwiththeenginenotrunning.These

heightsareapproximateandmayvary

dependingupon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should be cut to approximately 2-1/2. inches during the

cool season and to over 3 inches

duringhot months, For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height shouldbe mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS Gauge wheels are properlyadjusted

when they are slightlyoff the ground when mower is at the desired cutting

height in operatingposition. Gauge wheels then keep the deck inproper positionto help prevent scalping in most

terrain conditions. NOTE: Be sure tractoris on a flat level

surface.

1. Lower mower and adjust mowerto desired cutting height.

2, Remove retainer spring and clevis pin

which secure each gauge wheel bar.

3. Lower gauge wheels to ground. Raise gauge wheels slightly to align holes in

bracket and gauge wheel bar and

insert clevis pin. Gauge wheels should be slightly off the ground.

4. Replace retainer spring into clevis pin.

5. Besure all gauge wheels are in the same setting.

IMPORTANT: Be sure to readjust gauge wheels if you change the cutting height

ofthe mowerdeck.

Retainer Spring

Clevis

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch engaged willshutoff the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control

TO STOP MOWER BLADES - disengage attachment clutch control.

_I,CAUTIONt Do not operate the mower without either the entire grass catcher, on

mowers so equipped, or the deflector shield inplace.

Attachment Clutch Attachment Lift Lever Switch PuU Out To High Position

"Engage"

PushInTo

"Disengage"

1"O OPERATE ON HILLS

_,CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope,

• Choose the slowestspeed before

starting up or down hills.

• Avoid stopping or changing speed on hills.

• Ifslowing isnecesaa_/, move throttle control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1stgear, Be

sure you have allowedroom for tractor to rollslightlyas you restartmovement.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT

• Raise attachment lift to highest position

with att_chreent liftcontrol.

• When pushing or towing your tractor, be sure gearshift lever is in neutral (N) position.

• Do notpush ortow tractor at more than five (5) MPH.

_.----Low

Position

Deflector Shield

NOTE:Toprotecthoodfromdamage whentransportingyourtractoronatruck

oratrailer,besurehoodisclosedand securedtotractor.Useanappropriate

meansoftyinghoodtotractor(rope,cord, etc.).

TOWING CARTS AND OTHER A'rrACH- MENTS

Tow only the attachments that are

recommended by and comply with

specificationsof the manufacturer of your tractor.Use commonsense when towing,

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the groundand cause you to lose control ofyour tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" inthe Mainte- nance section of this manual).

• To change engine oil, see the Mainte- nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimumof

87 octane, (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in

quantitiesthat can be used within 30 days to assure fuel freshness.

IMPORTANT: When operatingin tem-

peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.

_LWARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract moisture which leads to separation and

formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the engine and let it run until the fuel lines

and carburetor are empty. Usa fresh fuel next season. See Storage Instructions for

additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occur.

_,CAUTION: Fillto bottom of gas tank

filler neck. Do not overfill.Wipe offany

spilledoil or fuel. Do notstore, spillor use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.

1. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

2. Place gear shift lever in neutral (N) position.

3. Move attachment clutch to "DISEN- GAGED" position.

4. Move throttle control to fast position

5. Pull choke control out for a cold engine start attempt. For a warm

engine start attempt the choke control may not be needed.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to "START" positionand

release key as soon as engine starts. Do not run starter continuouslyfor

more than fifteen seconds per minute. If the engine does not start after

several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the

choke controlout and retry.

WARM WEATHER STARTING (50° F and above)

7. When engine starts, slowly push choke control in until the engine

begins to run smoothly. If the engine starts to run roughly, pull the choke control out slightly for a few seconds

end then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above. COLD WEATHER STARTING (50° F and below)

7. When engine starts, slowly push

choke control in until the engine begins to run smoothly. Continue to

push the choke control in small steps allowing the engine to accept small changes in speed and load, until the

choke control is fully in. If the engine

starts to run roughly,pull the choke

controloutslightlyfor afew seconds

and then continueto push the control

in slowly. This may require an engine

warm-up period from several seconds

to several minutes,depending on the

temperature.

• The attachments can he used during

the engine warm-up period and may require the choke controlbe pulled out slightly.

NOTE: ifata high altitude(above 3000feet) orincoldtemperatures(below32 F) the

carburetorfuel mixturemay needto be adjustedfor best engineperformance.See

"TO ADJUST CARBURETOR"inthe Service andAdjustments sectionofthis manual.

MOWING TIPS

• Mower should be properly leveled for best mowing performance. See "TO

LEVEL MOWER HOUSING" inthe Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turningto the right so that clippings will

discharge away from shrubs, fences, driveways, etc. After one or two rounds,

mow in the opposite direction making le_thand turns untilfinished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clip- pings. Make first cu_.relatively high;'the

second to the desired height.

• Do notmow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allowgrass to d_J

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate groundspeed by selecting a low enough gear to give the mower the best cutting performance as well as the quality ofcut desired.

• When operating attachments,select a

groundspeed that will suit the terrain and give bestperformance of the attachment being used.

MAINTENANCE SCHEDULE _. _ _. _ _'_

AS YOU COMPLETE _ R.__ _.'_R._-_9, _- _-_

Check Brake Operatio_ _ V' Check _re Pressure V' V'

Check Operelor Pre_ aP, d

T Inledock Systems f_

R Check lot Lco,e Fast .... V + V*_, V"

SharpelVRe place Mowor Bla_s _4

T Lubrication Chart _ I_

0 Check Battery Level I_

R Clean BatUery and Terminals II/

Check Transexle Cooling If Adjust Blade Be_(s) Tension Ills

Adjust Motion Drive Belttm) Tension V' s

Check Engine O_1 Level I_

Chang== Engine Oil _123

E Clean Air Filter V'z N Clean A_¢ Screen _2

G imspec t Mulller_parkArrester

Replace Oil Filter (11 equipped) _,2

N Clean Engine Cooling Fins p,_=

Replace Spark Plug I_ t# # Replace Air Filter Paper Cartridge _2 I Replace Fuel Filter V* I

I-Ch_r_emoreohenw_r, oper==llr.gu,_derahea',71_orinhighamb_erbt_re_. 5 If_ukop*d,_thldj_ble_ystem

2. Service rr_rl omen whet, oCemtog k__ny ot dully cor,dht_

3. If=quipped wlth ca liner, charge ca o_=¢y 5OhouPa

4. RepLace bk_de6 morl often wt_n rnow_g _ s**t_y _ca,

GENERAL RECOMMENDATIONS The warrantyon this tractor does not

cover items that have been subjected to operatorabuse or negligence. To receive fullvalue from the warranty, operator must

maintain tractor as instructedin this manual. Some adjustments will need to

be made periodically to properly maintain yourtractor. All adjustments in the Service and Adjustmentssection of this manual

should be checked at least once each season.

• Once a year you shouldreplace the spark plug, clean or replace air filter,

and check blades and belts for wear. A

new spark plugand clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine off level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlocksystems for proper operation.

5. Checkfor loose fasteners.

_) Mandrel_ _

(_ Refer to Maintenance =ENGINE" Section

IMPORTANT: Do not oilor grease the pivot points whichhave special nylon bearings. Viscous lubricants willattract

dust and dirt that willshorten the life of the self-lubricatingbearings. If you feel

they must be lubricated,use only a dry, powdered graphite type lubricant

sparingly.

8 * N_ rt_+uir_d ff _,qukp_ed w_h rr_ir,4en_n_e.lre_ b_t,_y.

7. T+gM_ frot4 sxle pb_Olboif io 35 tt..Ibe, rea xk*_Jrr+. DO _t o_tlkd, mn

LUBRICATION CHART

Spindle _/_---"_1-- _ Spindle

Zerk _.... _._ =__,;- Zerk

Front (_ FrontWheel

Wheel "_ "_ =_-> Beadng

Bearng • Zerk

Zerk__ i

Zerks !_ il

1 _ Gearsh

-/-

_..., __..* Plvo s

SAE 30 or 10w30 Motor Oil

General Purpose Grease

_'_SERVICE DATES

_) Engne

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