Craftsman 917272231 Owner’s Manual
Owner's Manual
ICRAFTSMRN'I
20 HP
ELECTRIC START
48" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272231
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment,
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears.com/craftsman
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, Mort - Sat
Warranty............................................... 2
Safety Rules ......................................... 3
Product Specifications.......................... 6
Assembly .............................................. 8
Operation ............................................ 13
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, ifthis Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructionsin the owner's
manual, Sears will repair or replace, free of charge, any partsfound to be defective in
material or workmanship, Warranty service is available free of charge by retuming your
Craftsman dding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply.This warranty applies only while this
productis in the United States.
ThisWarranty does not cover:
• Expendable items which become wore during normal use, such as blades, spark
plugs, air cleaners, belts and oilfilters.
• Tire replacement or repair caused by punctures from outside objects, suchas nails,
thorns,stumps, or glass.
• Repairs necessary because of operator abuse, includingbut not limitedto, damage
caused by towing objects beyond the capability of the ddleg equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necassary because of operator negligence, includingbut net limited to,
electrical and mechanical damage caused by iml_'oper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear offlammable
debds, or the failure to maintain the equipment according to the instructionscon-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used withinthirty(30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes. A productis "used for
commercial purpose" if is used for any purpose other than single family household
dwellingsor in usage where profitis made.
Maintenance ....................................... 19
Service and Adjustments.................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts........................................ 34
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) daysfrom date of purchase, if any battery includedwith this dding
equipment proves defective in matedal or workmanship and our testing determines the
battery will not holda charge, Sears willreplace the battery at no charge. Warranty
service is available free of charge by returning your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while thisproduct is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME
WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which
may varyfrom state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT:Thiscuttingmachineiscapableofamputatinghandsandfeet and
throwingobjects. Failureto observe the following safety instructionscouldresult in
serious injury or death.
I. GENERAL OPERATION
• Read, understand, and follow all
instructionsin the manual and on the
machine before starting.
• Only.allow responsible adults, who are
familiarwith the instructions,to operate
the machine.
• Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do notpoint it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn offblades, set
_earkingbrake, stop engine, and remove
ys before dismounting.
• Turn off blades when not mowing.
catcher or unclogging chute.
Mow only in daylight or good artificial
i Stop engine before removing grass
light.
Do not operate the machine while
under the influence of alcohol or drugs.
• Watch fortrafficwhen operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a traileror
truck,
• Data indicates that operators, age 60
i/aearsand above, are involved in a
rge percentage of riding mower°
related inudes. These operators
should evaluate their ability to operate
the ridingmower safely enough to
protect themselves and othersfrom
sarious injury.
• Keep machine free of grass, leaves or
ether debris build-upwhich can touch
hotexhaust / engine parts and bum.
Do notallow the mower deck to plow
leaves or other debris which can cause
build-upto occur, Clean any oilor fuel
spillage before operating or storing the
machine. Allowmachine to cool before
storage.
II, SLOPE OPERATION
Slopes are a major factor related to loss-of-
control and tipever accidents, which can
result in severe injury or death. All slopes
require extra caution. Ifyou cannot back up
the slope or if you feel uneasy on it, do not
mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tallgrass can hide ob-
stacles,
• Use slow speed. Choose a lowgear
so that youwill not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dationsfor wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
• Keep all movement on the slopes slow
and gradual Do not make sudden
changes in speed or direction,
• Avoid starting or stoppingon a slope, If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
• Do not mow near dropoffs, ditches, or
embankments, The mower could
suddenly turn over if a wheel is over
the edge ofa cliffor ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize themachine by
puttingyour foot on the ground.
• Do not use grass catcher on steep
slopes.
IlLCHILDREN
Tragicaccidentscanoccuriftheoperator
isnotalerttothepresence of children.
Childrenare often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you lastsaw them.
• Keep children out of the mowing area
and under the watchfulcare of another
responsible adult.
• Be alert and tam machine off if children
enter the area.
• Before and when backing, look behind
and downfor small children,
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
comers, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
• Usa extra care in handling gasoline
and otherfuels. They are flammable
and vapors are explosive.
- Use only an approved container.
-Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
notsmoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
• Never run a machine inside a closed
area.
• Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regulady.
• Keep machine free of grass, leaves, or
other debds build-up. Clean oil or fuel
spillage. Allow machine to cool before
stodng.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustmentsor repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicingthem.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and underthe watchful care of another
responsible adult.
• Be alert and tum machine off if children
enter the area.
• Before and when backing, look behind
and downfor small children.
• Mow up and down slopes (15" Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts,or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Useslowspeed.Choosealowgearso
thatyouwillnothavetostoporshift
whileontheslope.
• Avoid starting or stoppingon a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, tum slowly and gradu-
ally downhill, if possible.
_,Look for thissymbol to DOntout
mportantsafety precautions. Itmeans
CAUTIONtt! BECOMEALERTI!I YOUR
SAFETY IS INVOLVED.
_,CAUTION: In order toprevent acci-
dental starting when setting up, trans-
porting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contactspark
plug.
A,CAUTION: Do not coast down a hillin
neutral, youmay lose control of the
tractor.
ACAUTION: Tow onlythe attachments
that are recommended by and comply
with specificaUonsof the manufacturerof
your tractor. Use commonsense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
AWARNING: Engine exhaust, some of its
constituents, and certain vehicle compo-
nents contain or emit chemicals known to
the State of California to cause cancer
and birth defects or other reproductive
harm.
AWARNING: Battery pests terminals
and related aosessoPiesconta n ead and
lead compounds, chemicals knownto the
State of Californiato cause cancer and
birth defects or other reproducitveharm.
Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 3.5GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR
OILTYPE SAE10W30(above32°F)
(PI-SF-SJ): SAE5W-30Ibelow 32°F)
OIL CAPACITY: W/FILTER: 4.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030"_
GROUND SPEED
(MPH):
TIRE PRESSURE:FRONT: 14 PSI
CHARGING
SYSTEM: 15 AMPS @ 3600 RPfV
BATTERY: AMP/HR: 30
BLADE BOLT 45-55 FT. LBS.
TORQUE:
CONGRATULATIONS on your purchase
ofa new tractor, it has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you expedence any problem you
cannot easily remedy, please contact
your nearest Sears or other qualified
service center. We have competent, well-
trained technicians and the proper tools
toservice or repair thistractor.
Please read and retain thismanual. The
instructionswill enable you to assemble
and maintainyour tractorproperly.
Always observe the "SAFETY RULES',
W/OFILTER: 4.0 PINTS
1st 1.2
2nd 1.5
3rd 2.4
4th 3.5
5th 4.8
6th 5.3
REVERSE: 1.5
REAR: _0 PSi
MIN. CCA: 240
CASE SIZE: U1R
REPAIR AGREEMENT
A Repair Agreement is availal_e on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructionsunder "Mainte-
nance" and "Storage" sections of this
owner's manual.
AWARNING: This tractor is equipped
with an internal combustionengine and
should not be used on or near any
unimproved forest-cevered, brush-
covered or grass-covered land unless the
engine's exhaustsystem is equipped with
a spark aft'ester meeting applicable local
or state laws (ifany). If a sparkarrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (SectJon4442 of the
California Public Resources Code).
Other statesmay have similarlaws.
Federal laws apply on federal lands. A
spark arrester for the muffleris available
through your nearest Sears service
center. (See REPAIR PARTS section of
this manual).
_her
SteeringWheel
Steedng
Steedng Sleeve
Mower
(5) Retainer Spdngs
(double loop) _ (1)Front Plate
_ _ Assembly
17/32x 1_3/16x12
(1) Knob_ Gauge
(2) Retainer Spdngs (single loop)
_ r- (4) Adjusting Bar
(4) Shoulder Bolt _
(4) Retainer,S,pn.'ngs (4) Wheels
(QOUDlelOOp)
(2) Locknuts 5/16-18
:2)Hex Bolts 5/16-18 x 1 _BN°ScekRs°l[er
Key Slope Sheet '
(2) Keys __
_ (2)Flanged
v_ Pins
(4)Washers
3/8 _3/4 x 14 Ga. _
(4) Locknut 318-16
oeoer
(2) Washers
17/32 x 7/8 x 16 Ga.
Cassette For FutureUse
Yournewtractorhasbeenassembled at the factory with exception of thoseparts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness•Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY
A socketwrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
I1) 9/16" Wrench (1) 3/4" Seoket w/
1) 1/2" wrench ddve ratchet
(1) Utilityknife (1) Pliers
(1) Tire pressure gauge
When dghtor left hand is mentioned in
this manual, itmeans, from your p_nt of
view,when you are in the operating
position (seated behind the steedng
wheel).
TO REMOVETRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts
and parts boxes from shippingcarton.
2. Cut, from topto bottom, along lines on
all four corners of shipping carton, and
lay panels fiat.
3. Remove mower and package materi-
als.
4. Check for any additional loose parts
or boxesand remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
1. Remove lock nut and large flat washer
from steedng shaft.
2. Position front wheels of the tractorso
they are pointingstraight forward.
3. Slide the steering sleeve over the
steedng shaft,
4, Position steedng wheel so cross bars
are horizontal(left to dght) and slide
onto steedng wheel adapter.
5. Secure steedng wheel to steedng
shaft with lock nut and large fiat
washer previously removed. Tighten
securely.
6. Snap steedng wheel insert intocenter
of steedng wheel.
7. Remove protectivematerials from
tractor hood and gdlL
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractoris to rolloff skid.
I\x-w-YI Large Flat
tee_..,_-_ Washer
S
\_} Steedng
_Wheel
Steerng _ "'" "_
Shaft . , , _,1,,
Steer_:!_" "_:t ii
Slee s ,:/
HOWTO SET UPYOURTRACTOR
CHECK BATTERY
1. Lift hood to raised position.
NOTE: If this batteryis put intoservice
after month and year indicatedon label
(lapel located between terminals) charge
battery for minimum of onehour at 6-10
amps. (See "BATTERY" in MAINTE-
NANCE section of thismanual for
charging instruc0ons).
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1, Remove adjustment knob and fiat
washer secudng seat to cardboard
packing and set aside for assembly.of
seat to tractor.
8
_nsert
_Adaptor
SteeringWheel
LockNut
Label
2. Pivotseatupwardandremovefrom
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pullseat
towards rear oftractor.
5. Pivot seat and pan forward and
assemble adjustment knob and fiat
washer loosely. Do not tighten.
6. Lower seat into operating positionand
sit in seat.
7. Slide seat untila comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get offseat without moving its
adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Seat
Shoulder
Bolt
FlatW_e__
Adjustmen_tKnob_ u
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instructionbelow to remove the tractor
from the skid.
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment li_ lever to its highest
position.
2, Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
_I,WARNING: Before starting read
understand and follow a nstructons n
the Operation section of this manual. Be
sure tractor is in a well-ventilated area, Be
sure the area in front oftractor is clear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oillevel and fillfuel
tank with gasoline.
3. Sit on seat in operating position,
depress clutch/brake pedal and set
the parking brake.
4. Place gear shiftlever in neutral (N)
position.
5. Press lift lever plungerand raise
attachment lift lever to itshighest
position.
6. Start the engine. After engine has
started, move throttle controlto idle
position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowlydrive tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructionsthat follow.
ASSEMBLE GAUGEWHEELSTO
MOWER DECK TabHole
The gauge wheels are designed to keep
the mower dock inproper position when
operating mower. Be sure they are
propody adjusted to ensure optimum
mower performance.
1. Slide gauge wheel bar down into HexBolt
bracket channel, Be sure that gauge
wheel bar aligning boles are on top.
Assemble gauge wheels as shown
using shoulder bolts, 3/8 washers and Bracket
3/8-16 center Iooknutsand tighten
securely.
2. For ease of mower to tractorassem-
bly, raise gauge wheels to highest
positionand retain with clevis pins
and spdng retainers.
NOTE: Adjust gauge wheels before
operatingmower. See "TOADJUST
GAUGE WHEELS" in the Operation
sectionof this manual.
INSTALL MOWER AND DRIVE BELT
Be sureb'actorisonlevel strlece and mower
suspensionarmsare raisedwithattachment
lift ccobol.Engage parkbg brake.
1. Cut and remove ties secudng anti-
sway bar and belts. Swing anti-sway
bar to leftside of mower deck.
2. Slide mower under tractorwith
deflector shield to dghtside of tractor.
IMPORTANT: Check beltfor proper
Retainer
routingin all mower pulley grooves.
3. If equipped,tam height adjustment
knob counterclockwise untilit stops.
4. Lower mower linkage with attachment
liftcontrol.
Shoulder
B°ItXx Adjusting
Gauge
5. Be sure belttension rod is in disen-
gaged position.
6. Install beltinto electric clutch pulley
groove.
7. Place the suspensionarms on
outward pointing deck pins. Retain
with double loop retainer spring with
3/8 \ Center
TO AI-FACH NOSE ROLLER
Locknut
loops up as shown.
8. Installfront plate assembly totractor
suspensionbrackets and retain with
single loop retainer springs as shown.
1. Position brackets, 17/32 x 7/8 x 16
gauge washers, and nose roller
between deck mounting brackets as
shown. Be sure to position brackets
on correct side, as shown.
2. Install hex bolts and lock nuts as
shown. Tighten hardware securely.
NOTE: Besure brackettabs are posi-
tioned in tab holes in deck brackets.
Nose Roller
Lock
"B" Bracket
10
9. Positionfrontplateassemblybetween
front mower brackets. Raise deck and
plate assembly to align holes and
insertflanged pins. Secure pins with
double loop retainer spdngs between
the plate assembly and mower
brackets.
NOTE: To assist in locating hole In
flanged pin, the hole in pin is inlinewith
notchon head of pin.If necessary, move
mower side-tc-side to give space
between plate and mower brackets.
IMPORTANT: Check belt for proper
routingin all mower pulley grooves.
10.Engage belt tension rod by pushing
rod into locking bracket.
CAUTION: Belttension rod is spdng
loaded. Have a tightgdp on rod and
engage slowly.
11.Connect anti-sway bar tochassis
bracket under leftfootrest and retain
with double loop retainer spdng.
12.If equipped, tum heightadjustment
knob clockwise to remove slack from
mower suspension.
13.Raise deck to highest position.
14.Adjust gauge wheels before operating
mower as shownin the Operation
section of thismanual.
Belt Tension Rod Lock 3racket
Disengaged Position
Chassis
Gauge
CHECK TIRE PRESSURE
The tires on your tractorwere overinflatsd
at the factory for shippingpurposes.
Con'ecttim pressureis importantfor best
cuttingperformance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of thismanual.
CHECK MOWER LEVELNESS
For bestcuffingresults,mower shouldbe
properlyleveled. See =TOLEVEL MOWER
HOUSING" inthe Serviceand Adjustments
sectionof this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shownfor replac-
ing motion, mower ddve, andmower blade
drive belts in the Service and Adjustments
sectionof this manual. Verifythat the belts
are routedCO_Tectiy.
CHECK BRAKE SYSTEM
Afteryon learn how to operate your tractor,
checkto see thatthe brakeis properly
adjusted. See =TOADJUST BRAKE"inthe
Service and Adjustmentssectionof this
manual,
Electric Clutch
Pulley\ Front
rackets Plate
Front Assernt_y
Mower
Bracket\
us_ntion Front
,Loop Retainer
Double Loop
Retainer
Spdng
USE PLIERS FOR
RETAINER SPRINGS
Anti-Sway
Bar
Double Loop
Retainer Spring
(Outward pointing
deck pins)
/_n3s
11
Single
Loop
Retainer
Springs
Deflector Sheild
=/CHECKUST
Before you operate and enjoy your new
tractor,we wish to assure that you receive
the best performance and satisfaction
from thisquality product.
Please review the following checklist:
J' All assembly instnJctionshave been
completed,
/ No remaining loose parts in carton.
,/Battery is propedy prepared and
charged.(Minimum 1 hour at 6 amps).
,/Seat is adjusted comfortablyand
tightened securely.
/ All tires are propedy inflated. (For
shipping purposes, the tires were
ovednflated at the factory).
,/Be sure mower deck is pmpedy leveled
side-to-side/front-to-rear for best cutting
results. (Tires must be pmpedy inflated
for leveling).
/ Check mower and ddve belts. Be sure
they are muted propedy around pulleys
and inside all belt keepers.
,/" Check wiring. See that all connections
are still secure and wires are propedy
clamped.
While learning how to use your tractor,
pay extra attention to the following
importantitems:
V' Engine oilis at proper level.
/ Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
locationand function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
12
Thesesymbolsmay appear on yourtractor or in literature suppliedwith the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,REONENO,NEOFFO,LPRESSUREL,OHTSONov_.P I"
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
_r_R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW PAPJ<INGBRAKE
CLUTCH ENGAGED
@@@@@
IGNITION CLUTCH DISENGAGED
ATTACHMENT
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
{AutomaticModels only)
13
KNOWYOURTRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATING
YOUR TRACTOR
Compare the illustrationswith your tractor tofamiliarize yourselfwith the locationsof
variouscontrolsand adjustments. Save this manual for future reference.
htSwitch
Ammeter
Clutch/Brake
Control
Pos=tion
Attachment
Clutch Switch
Plunger
Attachment
Our tractors conform to the safety standardsof the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
toengage the mower blades, or other
attachments mounted to yourtractor.
LIGHT SWITCH: Turnsthe headlightson
and off.
THROTTLE CONTROL - Used to control
engine speed.
CHOKE CONTROL - Used when sta_ng
a cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutchingand braking the tractor and
starting the engine.
GEARSHIFT LEVER - Selects the speed
and directionof tractor.
Lever
ATTACHMENTUFT LEVER - Usedto raise,
lower,andadjustthe mowerdeckor other
attachmentsmountedto yourtractor,
LIFT LEVER PLUNGER: Used to release
attachment liftlev_ when changing its
position,
IGNITION SWITCH: Used for startingand
stopping the engine,
AMMETER: Indicates batterycharging (+)
or discharging(-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
HOURMETER- Indicateshoursofoperation.
14
TheoperationofanytractorcanresultinforeignobjectsthrownIntothe
eyes,whichcanresultinsevereeyedamage.Alwayswearsafetyglasses
oreye shields while operating your tractor or performing any adjustments
or repairs.We recommend a wide vision safety mask over spectacles,or
standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch, When engine
is running,any attempt by the operator to
leave the seat withoutfirst setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
=BRAKE" position and hold.
2. Place parking brake lever in =EN-
GAGED" positionand release
pressure from clutch/brake pedal.
Pedal should remain in =BRAKE"
position. Make sure parking brake will
hold tractor secure.
Push-Into AttachmentClutch
Choke "Disengage' .SwitchPurlOutTo
Contro_l _
_'_'-t_ \1gniSonGear Shift
P ilion _
"B__ %arking Br--_akeKey Lever
Clutch/Brake "Engaged"Position
Pedal "Ddve" "Disengaged"
P(_ition I::k_'_on
STOPPING
MOWER BLADES -
• To stopmower blades,move attach-
ment clutchswitchto =DISENGAGED"
position.
GROUND DRIVE -
• To stop groundddve, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle controlto
slow position and allowing engine to idle
before stopping may cause engine to
"backfire'.
• Turn ignitionkey to =OFF" positionand
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignitionswitch
in any positionother than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning"of grass. To eliminate
this possibility,always stop engine when
stoppingtractor on grass areas.
ACAUT ON Always stop tractorcom-
pletely,as describ_,dabdve, before
leaving the operator's position;to empty
grass catcher, etc.
TO USE THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttlereduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke controlwhenever you are
starting a coldengine. Do not use to start
a warm engine.
• To engage choke control, pull knob out.
Slowly push knob into disengage.
TO MOVE FORWARD AND
BACk3NARD
The direction and speed of movement is
controlledby the gearshift lever.
1. Start tractorwith dutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT'. Bdng tractorto a complete
stop before shiftingor changinggears.
Failure to do so will shorten the useful llfe
ofyour transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The positionof the attachment lift lever
determines the cuttingheight.
• Grasp liftlever.
• Press plunger with thumband move
lever to desired position.
15
Thecuttingheightrangeis approxi-
mately1-1/2to4".Theheightsare
measuredfromthegroundtotheblade
tipwiththe engine not running. These
heights are approximate and may vary
depending upon soil conditions, height of
grass and types of grass being mowed.
• The average lawn should be cut to
approximately 2-1/2 inches dudng the
cool season and to over 3 inches
dudnghot months. For healthier and
better looking lawns, mow often and
after moderate growth.
• For best cuttingperformance, grass
over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slighUy off the ground
when mower is at the desired cutting
height inoperating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Be sure tractor is on a fiatlevel
surface.
1. Lower mower and adjust mower to
desired cutting height.
2. Remove retainer spdng and clevis pin
which secure each gauge wheel bar,
3. Lower gauge wheels to ground. Raise
gauge wheels slightlyto align holes in
bracket and gauge wheel bar and
insert clevis pin, Gauge wheels
should be slightly off the ground.
4. Replace retainer spdng into clevis pin.
5. Besure all gauge wheels are inthe
same setlJng.
IMPORTANT: Be sure to readjust gauge
wheels if you change the cutting height
ofthe mower deck.
Retainer
• : Pin
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operatorto leave the seat with the
engine running and the attachment clutch
engaged will shut off the engine.
Clevis
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutchcontrol.
,_CAUTION: Do notoperate the mower
withouteither the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
AttachmentClutch AttachmentLiftLever
(_ _] _- _:_ Deflector
"reOPERATE ON HILLS
_CAUTION: De notdriveup ordown
hills with slopes greater than 15° and do
not ddve across any slope.
• Choose the slowest speed before
starting up or down hills.
• Avoid stoppingor changing speed on
hills.
• If slowingis necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quicklyto
brake position and engage parking
brake,
• Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightlyas you restart movement.
• To restart movement, slowlyrelease
parking brake and clutch/brakepedal.
• Make all turnsslowly.
TOTRANSPORT
• Raise attachment lift to highestposition
with attachment I_ control.
• When pushingor towing your tractor,
be sure gearshift lever is inneutral (N)
position.
• Do not pushor tow tractorat more than
five (5) MPH.
NOTE: To protect hoed from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closedand
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
16
TOWINGCARTSANDOTHERATTACH-
MENTS
Towonlytheattachmentsthat are
recommended by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing,
Too heavy of a load, while on a slope, is
dangerous. "Rrescan lose tractionwith
the groundand cause you to lose control
ofyour tractor.
BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped,from the factory, already filled
with summer weight oil.
_. Check engineoil with tractor on level
ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oil off. Reinsert the
dipstick into the tube and rest oil fill
cap on the tube. Do not thread the
cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULL" mark ee dipstick is reached.
Do notoverfill.
• For cold weather operationyou should
change oilfor easiersta_ng (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
• To change engine oil,see _ Mainte-
nance sectionin this manual.
ADD GASOLINE
• Fillfuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide
deposits and reduce valve life). Do not
mix oilwith gasoline. Purchase fuel in
quantities that can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in tem-
peratures below 32°F(0°C), use fresh,
clean winter grade gasoline to help
insure good cold weather starting,
AWARNING: Experience indicatesthat
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel systemof an
engine while in storage. To avoid engine
problems, the fuelsystem should be
emptied before storage of 30 days or
longer.Drain the gas tank, start the
engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel
next season. See Storage InstructiOns for
additional information. Never use engine
or carburetor cleaner productsin the fuel
tankor permanent damage may occur.
_I_CAUTION: Fill to bottomofgas tank
filler neck. Do not overfill.WIpe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When startingthe engine for the first time
or if the engine has run out of fuel, itwill
take extra cranking time to move fuel from
the tank to the engine.
1. Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine startattempt. For a warm
engine startattempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
cJockwise to "START" positionand
release keyas soon as engine starts.
Do not run starter continuouslyfor
more than fifteen seconds per minute.
If the engine does notstart after
several attempts, push choke control
in, wait a few minutesand tryagain. If
engine stilldoes not start, pull the
choke controlout and retry.
WARM WEATHER STARTING {50° F and
above)
7. When engine starts, slowly push
choke control In until the engine
begins to runsmoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly,
• The attachments and ground ddve can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLDWEATHER STARTING (50" F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed end load, until the
choke control is fully in. If the engine
startsto run roughly, pullthe choke
controlout slightly for a few seconds
and thenconhnue to push the control
in slowly.This may require an engine
warm-up period from several seconds
to several minutes, depending on the
17 temperature.
• The attachments can be used dudng
the engine warm-up pedod and may
require the choke controlbe pulled out
slightly.
NOT[=:ifat a highaltitude(above3000 feet)
or incdd tempereturos(below32 F) the
carburetorfuelmixturemayneedto be
best
ADJUSTCARBURETOR inthe Service
andAc_us_nentsseclk_ ofthismanual.
MOWlNGTIPS
• Mower should be propedy leveled for
bestmowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustmentssection ofthis
manual.
• The left hand side of mower should be
used for _mming.
• Ddve so that clippings are discharged
onto the area that has been cuL Have
the cut area to the dght of the tractor.
This will result in a more even distribu-
tionof clippings and more uniform
cutting.
• When mowing large areas, start by
turningto the dght so that clippingswill
discharge away from shrubs, fences,
ddveways, etc. After one or two rounds,
mow in the opposite direction making
left hand turns untilfinished.
• If grass isextremely tall, it shouldbe
mowed twice to reduce load and
possiblefire hazard from dded dip-
pings. Make first cut relatively high; the
second to the desired height.
• Do not mow grasswhen it is wet. Wet
grass will plug mower and leave
undesiratde clumps. Allow grass to dry
before mowing.
• Always operate engine atfull throttle
when mowing to assure better mowing
performance and properdischarge of
matedal. Regulate ground speed by
selecting a low enough gear togive the
mower the best cuttingperformance as
well as the qualityof cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and givebest performance ofthe
attachment being used.
18
MAINTENANCESCHEDULE _
Check Tn Pressure I_ t/
CI_ O_mtor I_ and
R ch=_f_ Lo_. F=_=.= IS' !/, IS'
cA ShamenJReplace Mo_er Blades _4
0 Check Bauer/Lev_ f_+
R Clean Batteq/and TenniP4als I1 € I_
CA_ T_x]e C_OO_ng IS_
Adj _'_t Blacls Belt(s) Tension I_ 5
Ad_ usJ MolJon _ Belt(s) Terd_on Sfl
CheckEngine _l k_ I/ f_
E C lean Air Filter IW#s=
N CleanAirScreen I/_
N Clean Engine Cooling Fh'_ V+_
Rep4a_ A_rRtte_Paper Ca_t_ae I_=
Repla_F_ FU_4 Filter
GENERAL RECOMMENDATIONS
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence. To receive
full value from the warranty, operator must
maintain tractor as instracted in this
manual. Some adjustments will need to
be made periodicallyto properly maintain
your tractor.
All adjustmentsin the Service and
Adjustments section of thismanual
should be checked at least once each
season.
• Once a year you should replace the
spark plug, clean or replace air filter,
and check blades and belts forwear. A
new spark plug and clean air filter
assure properair-fuel mixture and help
your engine run better and last longer,
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation,
3. Check tirepressure.
4. Check operator presence and
interlock systems f_ proper operation,
5, Check for loose fasteners.
LUBRICATION CHART
Zerk
Wheel
Bearing
zerk
Zerk
zerk
(_SAE 30 or 10w30 Motor Oil
_)General Purpose Grease
_Refer to Maintenance "ENGINE"
Section
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
hearings. Viscous lubricantswillattract
dust and dirtthatwill shorten the lifeof
the serf-lubricatingbearings. If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant
sparingly.
19
TRACTOR
Always observe safety rules when
performing any maintenance,
BRAKE OPERATION
if tractorrequires more than six(6) feet
stopping distance at high speed in
highest gear, then brake must he ad-
justed. (See =TOADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
• Maintain proper air pressure in ell tires
(See "PRODUCT SPECIFICATIONS"
section of thismanual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
• Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: Toseal tire punctures and prevent
fiat tiresdue to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be surethat operator presence and
interlocksystems are working properly. If
your tractor does not function as de-
scribed below, repair the problem
immediately.
• The engine should not start unless the
clutch/brake pedal is fully depressed
and attachment clutch control is in the
disengaged position.
• When the engine is running, any
attempt bythe operatorto leave the
seat without first setting the parking
brake should shut off the engine.
• When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
• The attachment clutch should never
operate unless the operator is inthe
seat.
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer securing blade.
3. Install new or resbarpened blade with
trailingedge up towards deck as
shown.
IMPORTANT: To ensure properassemb
center hole In blade mustalign with star
on mandrel assembly,
4. Reaseembte bex bolt, lock washer
and fiatwasher in exact order as
shown.
5. Tighten belt securely (45-55 Ft. Lbs.
torque).
iMPORTANT: Blade boltis Grade 8 hea
treated.
Trailing Edge Up a____._Mandre I
;Ioa_:asher _ Center Ho
Washer --_Hex Bol_ Blade
*A Grade8 heattreatedboltcanbe
identifiedbysixlinesonthebolthead.
TO SHARPEN BLADE
NOTE: We do not recommendsharpen-
ing blade, but ifyou do, he sure the blac
is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibrationand eventual
damage to mower and engine.
• The blade can be sharpened with a fi
or on a gdnding wheel. Do not attemg
to sharpen while it is on the mower,
• To check blade balance, you will nee
a 5/8" diameter steel belt, pin, or a co
balancer. (When usinga cone bal-
ancer, follow the instructionssupplie(
with belancer).
NOTE: Do not use a nail for balancing
blade. The lobes of thecenter hole may
appear to be centered, but are not.
• Slide blade onto an unthreaded perti
of the steel bolt orpin and hold the b_
or pin parallel with the ground. If blac
is balanced, it should remain ina
horizontal position, if either end of the
blade moves downward, sharpen the
heavy end until the blade is balanced
CenterHole/j/
5/8"Bolt_ade
BATTERY
Yourtractor has a battery charging
systemwhich is sufficientfor normal us
However, periodic charging of the batte
with an automotive charger willextend
20 life.
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