Craftsman 917272201 Owner’s Manual

Owner's Manual
CRnFTSMnN°
25.0 HP
ELECTRIC START
46 MOWER AUTOMATIC
AWN TRACTOR
Model No.
Safety
Assembly
° Operation
Maintenance ° Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip- ment.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: www.sears corn/craftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 5
Assembly ................................................ 7
Operation ............................................ 12
Maintenance Schedule ......................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover: , Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oit filters.
° Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass,
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
° Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable
debds, or the failure to maintain the equipment according to the instructions con- tained in the owner's manual°
° Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
, Riding equipment used for commercial or rental purposes.
LtMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty ser- vice is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States..
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at t oSO0-4-my-home
This Warranty gives you specific legal rights, and you may also have other rtghts which
may vary from state to state.
Maintenance ........................................ 19
Service and Adjustments .................... 23
Storage ................................................... 31
Troubleshooting .................................. 32
Repair Parts ........................................ 36
Paris Ordering ....................... Back Cover
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Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT:This cutting machine is ca-
pable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death.
GENERAL OPERATION
Read, understand, and follow all in- structions in the manual and on the
machine before starting.
, Only allow responsible adults, who are
familiar with the instructions, to oper- ate the machine.
Clear the area of objects such as
rocks, toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
, Be aware of the mower discharge di_
rection and do not point it at anyone. Do not operate the mower without ei- ther the entire grass catcher or the
guard in place, _'_!
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set parking brake, stop engine, and re- move keys before dismounting,
Turn off blades when not mowing,
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial tight
Do not operate the machine while un- der the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or un-
loading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower-re- lated injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect
themselves and others from serious in-
jury.
SLOPE OPERATION
Slopes are a major factor related to Ioss_ of-control and tipover accidents, which
can result tn severe injury or death_ AIr
slopes require extra caution, tf you can-
not back up the slope or if you feet un- easy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
Use slow speed. Choose a tow gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
, Use extra care with grass catchers or
other attachments. These can change
the stabitity of the machine.
Keep all movement on the slopes slow and gradual° Do not make sudden changes in speed or direction,
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn stowly and gradu,.
ally downhill, if possible,
Do not mow near drop-offs, ditches, or embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
Do not use grass catcher on steep
s_opes,
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma- chine and the mowing activity. Neveras.
sume that children will remain where you last saw them.
Keepchildrenoutof themowingarea andunderthewatchfulcare of another
responsibleadult,
Bealertandturn machineoff if children
enter the area.
, Before and when backing, look behind
and down for small children_
Never carry children, They may fall off and be seriously injured or interfere with safe machine operation.
Never allow children to operate the ma- chine°
Use extra care when approaching blind corners, shrubs, trees, or other objects
that may obscure vision_
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to coo! before refueling, Do not
smoke° Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bo_ts, tight and keep equip-
ment in good condition.
Never tamper with safety devices. Check their proper operation regularly,
° Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
stodng.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running°
Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts, when necessary.
Mower blades are sharp and can cut,
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine
if anyone enters the area.
Never carry passengers or children
even with the blades off.
o Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing,
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert ahd turn machine off if chil-
dren enter the area_
Before and when backing, look behind
and down for small children.
Mow up and down slopes (15 ° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Un- even terrain could overturn the ma-
chine_ Tall grass can hide obstacles.
Use slow speed. Choose a low gear so that you wilt not have to stop or shift
while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
If machtne stops while going uphill, disengage blades, shift into reverse
and back down slowly.
Do not turn on slopes unless neces- san/, and then, turn slowly and gradu-
4 ally downhill, if possible.
Lookfor thissy,.mbofto pointoutimpor-
n[ saTetyprecautions.ItmeansCAU-
TIONI!!BECOMEAWARE!!IYOUR SAFETYiS INVOLVED,
la_,CAU.TION} Jn order to preyent acc!den-
i starting wnen setting up, transporting,
adjusting or making repairs always dis- connect spark plug wire and place wire where it cannot contact spark plug. ACAUTION: Do not coast down a hill in
neutral, you may lose control of the tractor,
tAaC.AUTION: Tow o,nly,the atta.chments
[ are recommenaeo Dy ana comply
with specifications of the manufacturer of your tractor. Use common sense when
towing, Operate only at the lowest pos- sible speed when on a slope. Too heavy of
a load, while on a slope, is dangerous. Tires can lose traction with the ground and
cause you to lose control of your tractor.
thAiWARNIN.G: Th.e engine exhaust from
s proauc_ con[alns cnemlca3s Known to the State of California to cause cancer, birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE SAE 30 (ABOVE 32°F)
APt-SF/SG/SH): SAE 5W-30
, (BELOW 32°F)
OIL CAPACITY: W/FILTER: 4,0 PINTS
W/OFILTER: 3.75 PINTS
SPARK PLUG: CHAMPION RCt2YC
GAP: .040")
VALVE
CLEARANCE: GROUND SPEED
(MPH): TIRE PRESSURE:
CHARGING SYSTEM: 16 AMPS @ 3600 RPM
BATTERY: AMP!HR: 30
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been de-
signed, engineered and manufactured to give you the best possible dependability and performance,
Should you experience any problem you cannot easily remedy, please contact your
nearest authorized service center. We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
INTAKE: .004"-o006" EXHAUST: .004"-.006"
FORWARD: 0-5.5
REVERSE: 0-2.4 FRONT: !4 PS!
REAR: 10PSI
MIN. CCA: 240 CASE SIZE: U 1R
Please read and retain this manual The
instructions will enable you to assemble and maintain your tractor properly. Al-
ways observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears
store for details_
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules. ° Follow a regurar schedule in maintain-
ing, caring for and using your tractor.
° Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
&WARNING: This tractor is equipped
with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's
exhaust system is equipped with a spark arrester meeting applicable local or state
laws (if any)_ If a spark arrester is used, it should be maintained in effectiv e working order by the operator.
In the state of California the above is re- quired by law (Section 4442 of the Cali-
fornia Public Resources Code)_ Other states may have similar laws. Federal
laws apply on federal lands_ A spark ar- rester for the muffter is available through your nearest authorized service center/
department (See REPAIR PARTS section of this manual).
i ii1,1 i illlllllll ul= i
Sleering
Wheel insert
Steering Sleeve
(1) Washer
17t32 x 1-3/16 x 12 Gauge (t) Shoulder
Mower
__ ' (2) FrontLink Assemb!_
Steering Sleeve
Extension
Boll 5/16-18(1) Knob
(4) Relainer Springs (single loop)
(2) Keys
Video
Cassette
(3) Retainer Springs (double loop)
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your trac- Ior all parts and hardware you assemble must be tightened securely, Use the correct
tools as necessary to insure proper tightness, Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set wil! make assembly
easier, Standard wrench sizes you need
are listed be)ow, (1) 3/4" wrench
(2) 1/2" wrench (1) Utility knife
(1) Pliers (1) 9/16" wrench
(1) 3/4" Socket w/
drive rachet
(t) Phillips Screw-
driver
(1) Tire pressure
gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts boxes fro_ shipping carton,
Cut, from top tob'ottom, along lines on all four corners of shipping carton, and
lay panels flat,
, Remove mower and package materi-
als.
. Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
AI-rACH STEERING WHEEL
° Remove Iocknut and large flat washer
from steering shaft.
Position front wheels of the tractor so they are pointing straight forward
Slide the steering sleeve over the
steering shaft,
Align tabs and press steering sleeve extension into bottom of steering
wheel.
Position steering wheel so cross bars are horizontal (left to right) and slide
onto adapter.
° Secure steering wheel to steering shaft
with Iocknut and large flat washer pre-
viously removed, Tighten securely.
° Snap steering wheel insert into center
of steering wheel,
, Remove protective materials from trac-
tor hood and grill
IMPORTANT: Check tor and remove any staples in skid that may puncture tires
where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
° Lift hood to raised position, ° If this battery is put into service after
month and year indicated on label (la- bel located between terminals) charge battery for minimum of one hour at 6-10 amps, (See "BATTERY" in MAINTE-
NANCE section of this manual for charging instructions).
." Label
/
I" !
! -_
INSTALL SEAT Adjust seat before tightening adjustment
knob,
Remove adjustment knob and flat washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard°
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt se- curely.
Assemble adjustment knob and flat washer loosely. Do not tighten.
° Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is reached which allows you to press
clutch/brake pedal all the way down.
, Get off seat without moving its adjusted
position.
° Raise seat and tighten adjustment
knob securely.
Seat
Shoulder Seat Pan
Flat Washer Adjustment Knob
NOTE: You may now roll or drive your
tractor otf the skid. Follow the appropriate instruction below to remove the tractor from
the skid.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location and function of controls)
lkWARNING: Before starting, read, un- derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of
other people and objects.
Be sure all the above assembly steps have been completed.
° Check engine oil level and fill fuel tank
with gasoline.
, Place freewheel control in 'lransmis-
sion engaged" position.
Sit on seat in operating position, de- press clutch/brake pedal and set the parking brake.
Place motion control lever in neutral
(N) position.
Press lift lever plunger and raise at- tachment lift lever to its highest posi-
tiono
Start the engine. After engine has
started, move throttle control to idle po- sition.
Release parking brake.
Slowly move the motion control lever forward and slowly drive tractor off
skid.
, Apply brake to slop tractor, set parking
brake and place gearshift lever In neu- tral position.
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
Press lift lever plunger and raise at- tachment lift lever to its highest posi-
tion.
Release parking brake by depressing clutch/brake pedal.
Place freewheel control in freewheel- ing position to disengage transmission
(See "TO TRANSPORT" in the Opera- tion sectio_n o1 this manual).
Roll tractor forward off skid°
8
IMPORTANT; For shipping purposes, the mulcher plate was preattached to your mower. The mutcher plate must only be
used with the mulching blades that came packed separately In the carton.
Your mower came factory equipped wfth high performance blades, which are the best blades tot bagging and discharging° "l'b use your mower with the high perfor-
mance blades the mulcher plate must be removed from the mower.
TO SET UP YOUR MOWER FOR MULCH-
ING
Turn the mower over to allow access to
bladeso
, Remove hex bolt, lock washer and flat
washer and remove high performance blades. Store in safe p_ace.
Install mulcher blades with trailing edge up towards deck as shown.
IMPORTANT; To ensure proper assembly,
center hole In blade must align with star
on mandrel assembty. o Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
° Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: BLADE BOLT IS GRADE 8
HEAT TREATED.
, Install mulcher plate if previously re,.
moved, Mandrel
Trailing Edge Up Center
Blade Hole
F1
Washer',
Hex Bolt
(Gra_ Star
°AGRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ONTHE BOLT
HEAD.
Lock Washer
Asse nbly
TO INSTALL MULCHER PLATE
NOTE: If you installed the muiching blades you will need to install the mulcher plate,
. Raise and hold deflector shield in up-
right position.
Place front of mulcher plate over front of mower deck opening and slide into place, as shown°
Hook front latch into hole on front of mower deck,
o Hook rear latch into hole on back of
mower deck,
& CAUTION: Do not remove discharge guard from mower, Raise and hold guard
when attaching mulcher plate and allow
it to rest on plate while in operation,
Deflector ..,_/_
Shteld _ Mulcher
Plate
/ Hooks
TO CONVERT TO BAGGING OR DISCHARGING
NOTE: The mulcher blades will discharge and bag grass, but for best bagging and
discharging install the high performance blades.
° Remove mulcher plate and mulcher
blades and install high performance blades, (see BLADE REMOVAL in the
MAINTENANCE section of this manual).
Store mulcher blades and mutcher plate in a safe place. "(our mower is now ready for discharging or installation of optional grass catcher accessory.
INSTALL MOWER AND DRIVE
BELT
Be sure tractor is on level surface and mower suspension arms are raised with
attachment lift control. Engage parking
brake.
° Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway bar to left side of mower deck.
° Slide mower under tractor with dis-
charge guard to right side of tractor.
IMPORTANT: Check belt for proper rout,- ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
o Install one front link in top hole of the
Roll, tront mower bracket and RHo front suspension bracket. Retain with two
single loop retainer springs as shown,
° Install second front link in L°Hofront sus-
pension bracket only and retain with single loop retainer spring as shown,
Turn height adjustment knob counter- clockwise until it stops,
,, Lower mower linkage with attachment
lift control.
° Place the Loll. suspension arm on in-
ward pointing deck pin. If necessary,
rock and raise front of mower to align deck pin with the hole in suspension
arm, Retain with double loop retainer spring with loops down as shown,
,, Slide left side of mower back and install
the unattached front link in top hole of the L.H. front mower bracket, Retain
with single loop retainer spring as shown.
Place the R.H, suspension arm on im ward pointing deck pin. tf necessary, rock and raise front of mower to align
deck pin with the hole in suspension arm, Retain with double loop retainer
spring with loops down as shown,
o Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring,
DoUble Loop Retaler
Spring (inward
Chassis
Bracket
Shoulder Bolt
pointing deck pins)
° Turn height adjustment knob clockwise
to remove slack from mower suspen- sion.
° Raise mower to highest position.
Assemble gauge wheels (See "TO AD- JUST GAUGE WHEELS" in the Opera-
tion section of this manual).
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for shipping purposes. Cor-
rect tire pressure is important for best cut-
ting performance.
Reduce tire pressure to PSt shown in "PRODUCT SPECIFICATIONS" section
of thls manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac- ing motion, mower drive, and mower
blade drive belts in the. Service and Ad- justments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac- tor, check to see that the brake is properly
adjusted. See 'q'o ADJtJS'T BRAKE" in the Service and Adjustments section of
this manual
Suspension
Arms
Bracket
Gauge
Wheel
3/8
3/8-16 Center Locknut
Use Pliers for
Retainer Springs
,Loop
#own
Double Loop Retaier Spring
Anti-Sway
Bar
Single Loop Retaler Spring
\\
Idler Pulley
Discharge Guard
10
v' CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE ]"HE BEST PERFORMANCE AND SATISFAC-
TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been
completed,
/ No remaining loose parts in carton. / Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
,/' Seat is adjusted comfortably and tight-
ened securely.
€"All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
#' Be sure mower deck is properly lev-
eled side-to-side/front-to-rear for best cutting results° (Tires must be properly inflated for leveling)_
/ Check mower and drive belts_ Be sure
they are routed properly around pul-
leys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly
clamped,
/ Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: / Engine oil is at proper level
4" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
#' Become familiar with all controls - their
location and function. Operate them before you start the englneo
#' Be sure brake system is in safe operat-
ing condition.
v" it is important to purge the transmis-
sion before operating your tractor for the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and "PURGE TRANSMISSION" in the Op-
eration section of this manual).
I1
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY CAUTJON OR REVERSE FORWARD FAST SLOW
WARNING
Oi
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON
I\1
FUEL CHOKE MOWER HEIGHT
ATTACHMENT REVERSE NEUTRAL
CLUTCH ENGAGED
ATTACHMENT
IGNITION
CLUTCH DISENGAGED
PARKING BRAI<E
HIGH
KEEP AREA CLEAR SLOPE HAZARDS
OVER TEMP
LIGHT
UNLOCKED MOWER LIFT
LOCKED
L
LOW PARKING BRAKE
(SEE SAFETY RULES SECTION)
_7
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Au!omatlo Models only)
12
KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR
TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments_ Save this manual for luture reference,
Light Switch Position
Choke Control
Ammeter ignition
Switch
Attachment
Clutch Switch
Lever
Throttle Control _._._
Plunger
Clutch/Brake Control
Attachment
Height
Lift Lever
Adjustment Knob
Parking Brake
Freewheel Control
Our tractors conform to the safety standards of the American
ll,,, i ....
National Standards {nstitute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL - Used to control
engine speed.
CHOKE CONTROL - Used when starting a cold engine.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine_
FREEWHEEL CONTROL: Disengages transmission for pushing or s!owly towing the tractor with the engine off.
Motion
trol Lever
HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height.
MOTION CONTROL LEVER: Selects the speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (+) or discharging (-). PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses
or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or
standard safety glasses.
i i i ,[ I i ........................
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
, Depress clutch/brake pedal into full
"BRAKE" position and holdo
Place parking brake lever in "EN- GAGED" position and release pressure
from clutch/brake pedal. Pedal should remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Push-ln to Attachment Clutch
Choke Contro! "Engage"
Throttle
Control
Clutch/Brake "Engaged" Position Pedal"Drive" Height Position Adjustment "Disengaged"
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch switch to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive, depress clutch!
brake pedal into full "BRAKE" position.
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lover does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Fail_re to move throttle control to stow position and allowing engine to idle
before stopping may cause engine to "backfire".
"Disen :J" Switch Pull Out To
Parking Brake
Knob Position
I
Turn ignition key to "OFF" position and remove key. Always remove key when
leaving traclor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause the battery to be discharged, (dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas. _i, CAUTION: Always stop tractor com- pletely, as described above, before leav- ing the operator's position; to empty grass
catcher, etc. THROTTLE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging
rate.
Full throttle offers the best bagging and mower performance.
TO USE CHOKE CONTROL Use choke control whenever you are
starting a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the motion control lever. , Start tractor with motion control lever in
neutral (N) position.
Release parking brake and clutch/ brake pedal.
° Slowly move motion control lever to de-
sired position.
NOTE: The effort to move the motion con- trol lever will reduce after the first few
hours of use. This is normal. TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning
the height adjustment knob in desired di-
rection.
Turn knob clockwise (r_) to raise cut-
ting height.
° Turn knob counterclockwise (p-_) to
lower cutting height.
14
Thecuttingheight rangeis approximately
1.1/2"to4%Theheightsare measured
from the ground to the blade tip with the engine not running. These heights are
approximate and may vary depending upon soil conditions, height of grass and
types of grass being mowed. , The average lawn should be cut to ap-
proximately 2-I/2 inches during the
Coot season and to over 3 inches dur-
ing hot months. For healthier and bet-
ter looking lawns, mow often _nd after moderate growth.
,, For best cutting performance, grass
over 6 inches in height should be mowed twice. Make the first cut rela-
tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are stightty off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper po-
sition to help prevent scalping in most ter- rain conditions.
Adjust gauge wheels with tractor on a flat level surface°
Adjust mower to dssired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in the'_Q,peration section of
this manual). _"
, With mower in desired height of cut po-
sition, gauge wheels should be as-
sembled so they are slightly off the ground_ Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten
securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel Mounting "_
Bracket
3/8-I6
Locknut ;houlder Bolt
3/8 Washer Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the en-
gine running and the attachment clutch
engaged will shut off the engiqe.
Select desired height of cut.
Lower mower with attachment lift con-
trol.
Start mower blades by engaging at-
tachment clutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
A CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector shield in place. Attachment Clutch Attachment Lift Lever
_witch Pull
Engage _'_'._"" i. . Low
"Disengage" --"_ _._ .,_. (_
TO OPERATE ON HILLS
_, CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope, Use the slope guide provided at the back of this manual
Choose the slowest speed before start- ing up or down hills.
,, Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position°
tf stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake,
Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutra! (N) position
when the clutch/brake pedal is de-
pressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting°
Make all turns slowly.
TO TRANSPORT When pushing or towing your tractor, be
sure to disengage transmission by plac- ing freewheel control in freewheeling po-
sition. Free wheel control is located at the rear drawbar of tractor.
Raise attachment lift to highest position with attachment lift control.
Pull freewheel control out and down into the slot and release so it is held in
the disengaged position.
Out To High Position
(/__ ,:!_ Posit,on
_"-_(3_ _ Y \- _;_:N, Deflector
15
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and se-
cured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc_).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifica- tions of the manufacturer of your tractor.
Use common sense when towing. Too heavy of a load, while on a slope, is dan-
gerous. _res can lose traction with the ground and cause you to tose control of
your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL
, The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level ground.
, Unthread and remove oil fill cap/dip.-
stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec- essary, add oil until "FULL" mark on
dipstick is reached, Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte- nance section of this manuat).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE , Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide depos- its and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti- ties that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in tempera* tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good cold weather starting.
WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an en- gine while in storage. To avoid engine
problems, the fuel system should be emp- tied before storage of 30 clays or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage Instructions for additional in-
formation. Never use engine or carburetor cleaner products in the fuel tank or per-
manent damage may occur. A CAUTION: Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use
gasoline near an open flame, TO START ENGINE When starling the engine for the first time
or if the engine has run out of fue!, it will take extra cranking time to move fuel from the tank to the engine.
° Be sure freewheel control is in the
transmission engaged position.
Sit on seat in operating position, de- press clutch!brake pedal and set park- ing brake.
Place motion control lever in neutral (N) position.
Move attachment clutch to "DISEN- GAGED" position°
Move throtlle contro! to fast position
, Pull choke control out for a cold engine
start attempt. For a warm engine start at- tempt the choke control may not be
needed
NOTE" Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and re-
lease key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute° If the engine does not start after several at-
tempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out
and retry_
16
WARMWEATHERSTARTING(50°Fand above)
, When engine starts, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run roughly, pull the choke control out
slightly for a few seconds and then con-
tinue to push the control in slowly
, The attachments and ground drive can
now be used. If the engine does not ac-
cept the load, restart the engine and al -
low it to warm up for one minute using the choke as described above°
COLD WEATHER STARTING (50 ° F and
below)
, When engine starts, slowly push choke
control in until the engine begins to run smoothly, Continue to push the choke
control in small steps allowing the en- gine to accept small changes in speed
and load, until the choke control is fully in. If the engine starts to run roughly, pu_l the choke control out s_]ghtly for a
few seconds and then continue to push the control in slowly.. This may require an engine warm-up period from several seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
, Before driving the unit in cold weather,
the transmission should be warmed up as follows:
Be sure the tractor is on level ground. ° Place the motion control rover In neutral.
Release the parking brake and let the clutch/brake slowly return to operating
position.
Allow one minute for transmission to
warm up This can be done during the engine warm up pedod.
The attachments can be used during the engine warm-up period after the
transmission has been warmed up and may require the choke control be
puiled out slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to
be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual,
PURGE TRANSMISSION
_, CAUTION: Never engage or disen- gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans- mission be purged before operating trac-
tor for the first time. This procedure will re- move any trapped air inside the transmis-
sion which may have developed during shipping ol your tractor.
IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstal[a-
tion before operating the tractor.
Place tractor safely on level surface with engine off and parking brake set.
, Disengage transmission by ptacing
freewheel control in freewheeling posi- tion (See "TO TRANSPORT" in this sec-
tion of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to slow position. With
motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake pedal.
Move motion control lever to full for- ward position and hold for five (5) sec-
onds Move lever to full reverse position and hold for five (5) seconds. Repeat
this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air
is being removed from hydraulic drive system,
° Move motion control lever to neutral (N)
position. Shut off engine and set park-
ing brake.
o Engage transmission by placing free-
wheel control in driving position (See "TO TRANSPORT" inthis section of
manual)
° Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to half (1/2) speed. With
motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake
pedal.
° Slowly move motion control lever for-
ward; after the tractor moves approxi- mately five (5) feet, slowly move motion
control lever to reverse position. After the tractor moves approximately five (5)
feet return the motion control lever to the neutral (N) position, Repeat this
procedure with the motion control lever three (3) times.
o
Your tractor is now purged and ready for normal operation_
17
MOWING TIPS
o Tire chains cannot be used when the
mower housing is attached to tractor.
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Ser- vice and Adjustments section of this
manual.
The left hand side of mower should be used for trimming.
° Drive so that clippings are discharged
onto the area that has been cut. Have the cut area to the fight of the tractor.
This will result in a more even distribu- tion of clippings and more uniform cut-
ting_
When mowing large areas, start by
turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the opposite direction making
left hand turns until finished,
, If grass is extremely tall, it should be
mowed twice to reduce load and pos- sible fire hazard from dried clippings. Make first cut relatively high; the sec-
ond to the desired height,
Do not mow grass when it is wet. Wet
grass will plug mower and leave unde- sirable clumps. Allow grass to dry be-
fore mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material, Regulate ground speed by se-
lecting a low enough gear to give the mower the best cutting performance as welt as the quality of cut desired.
When operating attachments, select a
ground speed that witl suit the terrain
and give best performance of the aF
tachment being used,
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep mower housing free of built-up grass and
trash. Clean after each use.
The special mulching blade will recut the grass clippings many times and re*
duce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade) speed as this will provide the best re-
cutting action of the blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and in- terleres with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
. For best results, adjust the mower cut-
ting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass condi-
tions may require that an area be mulched a secondffl'me to completely
hide the clippings. When doing a sec- ond cut, mow across or perpendicular to the first cut path,
Change your cutting pattern from week to week° Mow north to south one week
then change to east to west the next week, This wilt help prevent matting and graining of the lawn.
Max !t3
f
18
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