Craftsman 917272200 Owner’s Manual
Owner's Manual
CRI:IFTZMAN°
25.0 HP
ELECTRIC START
46" MOWER
AUTOMATIC
LAWN TRACTOR
Model No.
917.272200
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
CAUTION:
Read and follow all
Safety Rules and Instructions
before operating this equip-
ment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pm, Mon - Sat
Seam, Roebuck and Co., Hoffman Estates, IL 60179
Visit our Craftsman website: w_w_.sears.conVcreftsman
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 5
Assembly .............................................. 7
Operation ............................................ 12
Maintenance Schedule ...................... 19
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions con-
tained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale), In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BA3-1"ERY
For ninety (g0) days from date of pumhase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the
battery will not hold a charge, Sears will replace the battery at no charge. Warranty ser-
vice is available free of charge by taking your Craftsman riding equipment to your
nearest Sears Service Center. In-home warranty service is available but a trip charge
will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service,
simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights which
may vary from state to state.
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 31
Troubleshooting .................................. 32
Repair Parts ........................................ 36
Parts Ordering ..................... Back Cover
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT:Thiscuttingmachineis ca-
pable of amputating hands and feet and
throwing objects. Failure to observe the
following safety instructions could result
in serious injury or death.
GENERAL OPERATION
• Read, understand, and follow all in-
structions in the manual and on the
machine before starting.
• Only allow responsible adults, who are
familiar with the instructions, to oper-
ate the machine.
• Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge di-
rection and do not point it at anyone.
Do not operate the mower without ei-
ther the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine unat-
tended. Always turn off blades, set
parking brake, stop engine, and re-
move keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while un-
der the influence of alcohol or drugs.
• Watch for traffic when operating near
or crossing roadways.
• Use extra care when loading or un-
loading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-re-
lated injuries. These operators should
evaluate their ability to operate the
riding mower safely enough to protect
themselves and others from serious in-
jury.
SLOPE OPERATION
Slopes are a major factor related to loss-
of-control and tipover accidents, which
can result in severe injury or death. All
slopes require extra caution. If you can-
not back up the slope or if you feel un-
easy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
• Use extra care with grass catchers or
other attachments. These can change
the stability of the machine.
* Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
• Do not mow near drop-offs, ditches, or
embankments. The mower could sud-
denly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge
caves in.
• Do not mow on wet grass. Reduced
traction could cause sliding.
• Do not try to stabilize the machine by
putting your foot on the ground.
• Do not use grass catcher on steep
slopes.
CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the ma-
chine and the mowing activity. Neveras-
sume that children will remain where you
last saw them,
3
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the ma-
chine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
SERVICE
• Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel
with the engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors.
Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equip-
ment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing
them.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing,
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if chil-
dren enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15 ° Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps. Un-
even terrain could overturn the ma-
chine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear
so that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
• If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
4
_l,Look, for this symbol to point out impor-
tant sarety precautions. It means CAU-
TION!!! BECOME AWARE!!! YOUR
SAFETY IS INVOLVED.
Iad_IC.AUTION; In order to prevent acc!den-
starting wnen sening up, transporting,
adjusting or making repairs always dis-
connect spark plug wire and place wire
where it cannot contact spark plug.
_ILCAUTION- Do not coast down a hill in
neutral, you may lose control of the tractor.
_CAUTION: Tow only the attachments
that are recommenaed by ana comply
with specificationsof the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest pos-
sible speed when on a slope. Too heavy of
a load, while on a slope, is dangerous.
Tires can lose traction withthe groundand
cause you to lose controlof your tractor.
1AiWARN.ING:The engine exhaust from
s proouct comams cnem_cals Known to
the State of California to cause cancer,
birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
3ASOLINE
3APACITY
_,ND TYPE:
31LTYPE
_,PI-SF/SG/SH):
DIL CAPACITY:
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
VALVE INTAKE: .004"-.006"
CLEARANCE: EXHAUST: .004"-.006"
GROUND SPEED FORWARD: 0-5.5
(MPH): REVERSE: 0-2.4
TIRE PRESSURE: FRONT: 14 PSI
CHARGING
SYSTEM: 16 AMPS @ 3600 RPM
BA'_'ERY: AMP/HR: 30
BLADE BOLT 27-35 FT. LBS.
TORQUE:
3.5 GALLONS
UNLEADED
REGULAR
SAE 30 (ABOVE 32°F
SAE 5W-30
(BELOW 32°F)
W/FILTER: 4.0 PINTS
WK)FILTER: 3.75 PINTS
REAR: 10 PSI
•MIN. CCA: 240
CASE SIZE: U1R
CONGRATULATIONS on your purchase
of a Craftsman Tractor. It has been de-
signed, engineered and manufactured to
give you the best possible dependability
and performance.
Should you experience any problem you
cannot easily remedy, please contact your
nearest Sears Authorized Service Center.
We have competent, well-trained techni-
cians and the proper tools to service or re-
pair thistractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly. At-
ways observe the "SAFETY RULES".
REPAIR AGREEMENT
A Sears Maintenance Agreement is
available on this product. Contact your
nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under =Mainte-
nance" and "Storage" sections of this
owner's manual.
&,WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim-
proved forest-covered, brush-covered or
grass-covered land unless the engine's
exhaust system is equipped with a spark
arreeter meeting applicable local or state
laws (if any). If a spark arrester is used, it
should be maintained in effective working
order by the operator.
In the state of California the above is re-
quired by law (Section 4442 of the Cali-
fornia Public Resources Coda). Other
states may have similar laws. Federal
laws apply on federal lands. A spark at-
rester for the muffler is available through
your nearest authorized service center/
department (See REPAIR PARTS section
of this manual).
5
Steering Wheel
Steering
Wheel Insert
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
Steering Sleeve
Extension
Steering Sleeve
Seat
(1) Shoulder
Bolt 5/16-18
Mower
Front LinkAsse_
(4) Retainer Springs (singleloop)
€
r-7
Video
Casse_e
(2) Keys
(3) M_
(3) Retainer Springs (doubleloop)
Slope Sheet
6
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your trac-
tor all parts and hardware you assemble must be tightened securely. Use the correct
tools as necessary to insure proper tightness. Review the video cassette before you
begin.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 3/4" wrench
(2) 112" wrench
(1) Utility knife
(1) Pliers
(1) 9/16" wrench
(1) 3/4" Socket w/
drive rachet
(1) Phillips Screw-
driver
(1) Tire pressure
gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating posi-
tion (seated behind the steering wheel).
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
• Remove all accessible loose parts and
parts boxes from shipping carton.
• Cut, from top to bottom, along lines on
all four comers of shipping carton, and
lay panels flat.
• Remove mower and package materi-
als.
• Check for any additional loose parts or
boxes and remove.
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
• Remove Iocknut and large flat washer
from steering shaft.
• Position front wheels of the tractor so
they are pointing straight forward.
• Slide the steering sleeve over the
steering shaft.
• Align tabs and press steering sleeve
extension into bottom of steering
wheel.
• Position steering wheel so cross bars
are horizontal (left to right) and slide
onto adapter.
• Secure steering wheel to steering shaft
with Iocknut and large flat washer pre-
viously removed. Tighten securely.
• Snap steering wheel insert into center
of steering wheel.
• Remove protective materials from trac-
tor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor is to roll off skid.
Steering
heel Insert
I
. _ Stesdng
_/_" Adapter
Tabs_---_ _ Sleeve
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lift hood to raised position.
• If this battery is put into service after
month and year indicated on label (la-
bel located between terminals) charge
battery for minimum of one hour at 6-10
amps, (See "BATTERY" in MAINTE-
NANCE section of this manual for
charging instructions).
2: " '
"" "" ' Label
7
Lock Nut
Steering
I Extension
INSTALLSEAT
Adjustseat beforetighteningadjustment
knob.
• Remove adjustment knob and flat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
• Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
• Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt se-
curely.
• Assemble adjustment knob and flat
washer loosely. Do not tighten.
• Lower seat into operating position and
sit on seat,
• Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
• Get off seat without moving its adjusted
position.
• Raise seat and tighten adjustment
knob securely.
Seat
Shoulder Seat Pan
Bolt
Flat Washer
Adjustment
Knob
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.
TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
• Press lift lever plunger and raise at-
tachment lift lever to its highest posi-
tion.
• Release parking brake by depressing
clutch/brake pedal.
• Place freewheel control in freewheel-
ing position to disengage transmission
(See "TO TRANSPORT" in the Opera-
tion section of this manual).
• Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID
(See Operation section for location
and function of controls)
WARNING: Before starting, read, un-
derstand and follow all instructions in the
Operation section of this manual. Be sure
tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
• Be sure all the above assembly steps
have been completed.
• Check engine oil level and fill fuel tank
with gasoline.
• Place freewheel control in "transmis-
sion engaged" position.
• Sit on seat in operating position, de-
press clutch/brake pedal and set the
parking brake.
• Place motion control lever in neutral
(N) position.
• Press lift lever plunger and raise at-
tachment lift lever to its highest posi-
tion.
• Start the engine. After engine has
started, move throttle control to idle po-
sition.
• Release parking brake.
• Slowly move the motion control lever
forward and slowly drive tractor off
skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in neu-
tral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
8
IMPORTANT: For shipping purposes, the
mulcher plate was preattached to your
mower. The mutcher plate must only be
used with the mulching blades that came
packed separately in the carton.
Your mower came factory equipped with
high performance blades, which are the
best blades for bagging and discharging.
To use your mower with the high perfor-
mance blades the mulcher plate must be
removed from the mower.
TO SET UP YOUR MOWER FOR MULCH-
ING
• Turn the mower over to allow access to
blades.
• Remove hex bolt, lock washer and flat
washer and remove high performance
blades. Store in safe place.
• Install mutcher blades with trailing
edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
• Reassemble hex bolt, lock washer and
flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque),
IMPORTANT: BLADE BOLT IS GRADE 8
HEATTREATED.
• Install mulcher plate if previously re-
moved. Mandrel
TrailingEdge Up Center
Blade
Washer'_
Hex Bolt
Star
Lock
Washer
*A GRADE 8 HEATTREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT
HEAD.
TO INSTALL MULCHER PLATE
NOTE: If you installed the mulching
blades you will need to install the
mulcher plate.
• Raise and hold deflector shield in up-
right position.
• Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of
mower deck.
& CAUTION: Do not remove discharge
guard from mower. Raise and hold guard
when attaching mulcher plate and allow
it to rest on plate while in operation.
Deflector
Shield Mulcher
,- Latch
Hooks
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge
and bag grass, but for best bagging and
discharging install the high performance
blades.
• Remove mulcher plate and mulcher
blades and install high performance
blades, (see BLADE REMOVAL in the
MAINTENANCE section of this manual).
• Store mulcher blades and mulcher plate
in a safe place. Your mower is now ready
for discharging or installation of optional
grass catcher accessory.
INSTALL MOWER AND DRIVE
BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment lift control. Engage parking
brake.
• Cut and remove ties secudng anti-
sway bar and belts. Swing anti-sway
bar to left side of mower deck.
• Slide mower under tractor with dis-
charge guard to dght side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
• Install one front link in top hole of the
R.H. front mower bracket and R.H. front
suspension bracket. Retain with two
single loop retainer springs as shown.
• Install second front link in L.H. front sus-
pension bracket only and retain with
single loop retainer spring as shown.
• Turn height adjustment knob counter-
clockwise until it stops.
• Lower mower linkage with attachment
lift control.
• Place the L.H, suspension arm on in-
ward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
• Slide left side of mower back and install
the unattached front link in top hole of
the L.H. front mower bracket. Retain
with single loop retainer spring as
shown.
• Place the R.H. suspension arm on in-
ward pointing deck pin. If necessary,
rock and raise front of mower to align
deck pin with the hole in suspension
arm. Retain with double loop retainer
spring with loops down as shown.
• Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
Double Loop Retaier
Spring (Inward
Chassis
Bracket
Shoulder Bolt
pointing deck pins)
• Turn height adjustment knob clockwise
to remove slack from mower suspen-
sion.
• Raise mower to highest position.
• Assemble gauge wheels (See "TO AD-
JUST GAUGE WHEELS" in the Opera-
tion section of this manual).
CHECK TIRE PRESSURE
The tires on your tractor were ovednflated
at the factory for shipping purposes. Cor-
rect tire pressure is important for best cut-
ting performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting resultS, mower should be
properly leveled. See =TO LEVEL
MOWER HOUSING" in the Service and
Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower
blade drive belts in the Service and Ad-
justments section of this manual. Verify
that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your trac-
tor, check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in
the Service and Adjustments section of
this manual.
Suspension
Arms
Front Mower
Bracket
3/8
3/8-16 Center Locknut
Use Pliers for
Retainer Springs
Single Loop
Retaier Spring
Double Loop
Retaier Spring
Anti-Sway
Bar
Idler Pulley
Discharge Guard
10
CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE WISH TO
ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SATISFAC-
TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING
CHECKLIST:
/ All assembly instructions have been
completed.
/ No remaining loose parts in carton.
/ Battery is properly prepared and
charged. (Minimum 1 hour at 6
amps).
/ Seat is adjusted comfortably and tight-
ened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were
overinflated at the factory).
,/Be sure mower deck is properly lev-
eled side-to-side/front-to-rear for best
cutting results. (Tires must be properly
inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pul-
leys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
,/Before driving tractor, be sure free-
wheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAA'I-FENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
4 Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
/ Be sure brake system is in safe operat-
ing condition,
,/It is important to purge the transmis-
sion before operating your tractor for
the first time. Follow proper starting
and transmission purging instructions
(See "TO START ENGINE" and
"PURGE TRANSMISSION" in the Op-
eration section of this manual).
11
Thesesymbolsmay appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NE_j_ON_IENG'NEOFFO,L_PRESSUREL.GNTS_ONO%T_.P_
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED PARKING BRAKE
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
12
FREE WHEEL
(AutomaticModelsonly)
KNOWYOURTRACTOR
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREOPERATINGYOUR
TRACTOR
Comparethe illustrationswithyourtractorto familiarizeyourselfwiththe locations of
various controls and adjustments. Save this manual for future reference.
Light Switch
Posi_on
Choke Control
Ammeter Switch
Ignition
Attachment
Clutch Switch
Throttle Control
Clutch/Brake
Control
Height
Adjustment
Knob
Freewheel
Control
Lift Lever
Plunger
Attachment
Lift Lever
Parking Brake
Moron
/ Control Lever
Approx.
Speed
3mph ---
2mph St I
1mph
Our tractors conform to the safety standards of the Amedcan
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other at-
tachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL - Used to control
engine speed.
CHOKE CONTROL - Used when starting
a cold engine.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starting the engine.
FREEWHEEL CONTROL: Disengages
transmission for pushing or slowly towing
the tractor with the engine off.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cuffing height.
MOTION CONTROL LEVER: Selects the
speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging (+)
or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
13
The operation of any tractor can result in foreign objects thrown into the I
eyes, which can result in severe eye damage. Always wear safety glasses |
or eye shields while operating your tractor or performing any adjustments I
or repairs. We recommend a wide vision safety mask over spectacles, or |
standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine is
running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
• Depress clutch/brake pedal into full
=BRAKE" position and hold.
• Place parking brake lever in "EN-
GAGED" position and release pressure
from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure
parking brake will hold tractor secure.
Push-in to
Choke =Disengagt
Control
Throttle
Control
Clutch/Brake
Pedal "Ddve" Height
Position Adjustment
Knob
STOPPING
MOWER BLADES -
• To stop mower blades, move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire'.
Attachment Clutch
Switch Pull Out To
Parking Brake
=Engaged" Position
"Disengaged"
Position
• Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
• Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will cause
the battery to be discharged, (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tract.or on grass areas.
A, CAUTION, Always stop tractor com-
pletely, as described above, before leav-
ing the operator's position; to empty grass
catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the motion control lever.
• Start tractor with motion control lever in
neutral (N) position.
• Release parking brake and clutch/
brake pedal,
• Slowly move motion control lever to de-
sired position.
NOTE: The effort to move the motion con-
trol lever will reduce after the first few
hours of use. This is normal.
TO ADJUST MOWER cUTrlNG HEIGHT
The cutting height is controlled by turning
the height adjustment knob in desired di-
rection.
• Turn knob clockwise ((_) to raise cut-
ting height.
• Turn knob counterclockwise (_,-_) to
lower cutting height.
14
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
• The average lawn should be cut to ap-
proximately 2-1/2 inches during the
cool season and to over 3 inches dur-
ing hot months. For healthier and bet-
ter looking lawns, mow often and after
moderate growth.
• For best cutting performance, grass
over 6 inches in height should be
mowed twice. Make the first cut rela-
tively high; the second to desired
height,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground
when mower Is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper po-
sition to help prevent scalping in most ter-
rain conditions.
• Adjust gauge wheels with tractor on a
flat level surface.
• Adjust mower to desired cutting height
(See =TO ADJUST MOWER CUTI'ING
HEIGHT" in the Operation section of
this manual).
• With mower in desired height of cut po-
sition, gauge wheels should be as-
sembled so they are slightly off the
ground, install gauge wheel in appro-
priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
• Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gauge Wheel
Mounting
Bracket
3/8-16
Locknut
3/8 Washer Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the en-
gine running and the attachment clutch
engaged will shut oft the engine.
• Select desired height of cut.
• Lower mower with attachment lift con-
trol.
• Start mower blades by engaging at-
tachment clutch control.
• TO STOP MOWER BLADES - disen-
gage attachment clutch control.
A CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch Attachment Lift Lever
Switch Pull Out To High Position
,;;_ Position
=Enga_ _.-..." Low
Push In To _ I . I/_-_/_/
TO OPERATE ON HILLS
_, CAUTION: Do not drive up or down
hills with slopes greater than 15° and do
not drive across any slope. Use the slope
guide provided at the back of this manual.
• Choose the slowest speed before start-
ing up or clown hills.
• Avoid stopping or changing speed on
hills.
• If slowing is necessary, move throttle
control lever to slower position.
• If stopping is absolutely necessary,
push clutch/brake pedal quickly to
brake position and engage parking
brake.
• Move motion control lever to neutral (N)
position.
IMPORTANT: The motion control lever
does not return to neutral (N) position
when the clutch/brake pedal is de-
pressed,
• To restart movement, slowly release
parking brake and clutch/brake pedal.
• Slowly move motion control lever to
slowest setting.
• Make all turns slowly.
TO TRANSPORT
When pushing or towing your tractor, be
sure to disengage transmission by plac-
ing freewheel control in freewheeling po-
sition. Free wheel control is located at the
rear drawbar of tractor.
• Raise attachment lift to highest position
with attachment lift control.
• Pull freewheel control out and down
into the slot and release so it is held in
the disengaged position.
- ":X Deflector
_" Shield
15
• Do not push or tow tractor at more than
two (2) MPH.
• To reengage transmission, reverse
above procedure.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and se-
cured to tractor. Use an appropriate
means of tying hood to tractor (rope,
cord, etc.).
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recom-
mended by and comply with specifica-
tions of the manufacturer of your tractor.
Use common sense when towing. Too
heavy of a load, while on a slope, is dan-
gerous. Tires can lose traction with the
ground and cause you to lose control of
your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
• Check engine oil with tractor on level
ground.
• Unthread and remove oil fill cap/dip-
stick_ wipe oil off. Reinsert the dipstick
into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the
tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on
dipstick is reached. Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
• To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
• Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of
87 octane. (Use of leaded gasoline will
increase carbon and lead oxide depos-
its and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
IMPORTANT: When operating in tempera-
tures below 32°F(0°C), use fresh, clean
winter grade gasoline to help insure good
cold weather starting.
WARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an en-
gine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor
are empty. Use fresh fuel next season.
See Storage instructions for additional in-
formation. Never use engine or carburetor
cleaner products in the fuel tank or per-
manent damage may occur.
CAUTION: Fill to bottom of gas tank
filler neck. Do not ovediit. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time
or if the engine has run out of fuel, it will
take extra cranking time to move fuel from
the tank to the engine.
• Be sure freewheel control is in the
transmission engaged position.
* Sit on seat in operating position, de-
press clutch/brake pedal and set park-
ing brake.
• Place motion control lever in neutral (N)
position.
• Move attachment clutch to =DISEN-
GAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine
start attempt. For a warm engine start at-
tempt the choke control may not be
needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
• Insert key into ignition and tum key
clockwise to =START" position and re-
lease key as soon as engine starts. Do
not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several at-
tempts, push choke control in, wait a
few minutes and try again. If engine still
does not start, pull the choke control out
and retry.
16
WARM WEATHER STARTING (50 ° F and
above)
• When engine stads, slowly push choke
control in until the engine begins to run
smoothly. If the engine starts to run
roughly, pull the choke control out
slightly for a few seconds and then con-
tinue to push the control in slowly.
• The attachments and ground drive can
now be used. If the engine does not ac-
cept the load, restart the engine and al-
low it to warm up for one minute using
the choke as described above.
COLD WEATHER STARTING (50 ° F and
below)
• When engine starts, slowly push choke
control in until the engine begins to run
smoothly. Continue to push the choke
control in small steps allowing the en-
gine to accept small changes in speed
and load, until the choke control is fully
in. If the engine starts to run roughly,
pull the choke control out slightly for a
few seconds and then continue to push
the control in slowly. This may require
an engine warm-up pedod from several
seconds to several minutes, depending
on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather,
the transmission should be warmed up
as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral,
Release the parking brake and tel the
clutch/brake slowly return to operating
position.
• Allow one minute for transmission to
warm up. This can be done during the
engine warm up pedod.
• The attachments can be used dudng
the engine warm-up pedod after the
transmission has been warmed up and
may require the choke control be
pulled out slightly.
NOTE: if at a high altitude (above 3000
feet) or in cold temperatures (below 32 F)
the carburetor fuel mixture may need to
be adjusted for best engine performance,
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this
manual.
PURGE TRANSMISSION
_lbCAUTION: Never engage or disen-
gage freewheel lever while the engine is
running.
To ensure proper operation and perfor-
mance, it is recommended that the trans-
mission be purged before operating trac-
tor forthe first time. This procedure will re-
move any trapped air inside the transmis-
sion which may have developed during
shipping of your tractor.
IMPORTANT: Should your transmission
require removal for service or replace-
ment, itshould be purged after reinstalla-
tion before operating the tractor.
• Place tractor safely on level surface
with engine off and parking brake set.
• Disengage transmission by placing
freewheel control in freewheeling posi-
tion (See "TO TRANSPORT" in thissec-
tion of manual).
• Sitting inthe tractor seat, start engine.
After the engine is running, move
throttle control to slow position. With
motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake
pedal.
• Move motion control lever to full for-
ward position and hold for five (5)sec-
onds. Move lever to full reverse position
and hold for five (5) seconds. Repeat
this procedure three (3) times.
NOTE: Dudng this procedure there will
be no movement of drive wheels. The air
is being removed from hydraulic drive
system.
• Move motion control lever to neutral (N)
position. Shut oft engine and set park-
ing brake.
• Engage transmission by placing free-
wheel control In ddving position (See
"TO TRANSPORT" inthis section of
manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move
throttle control to haft (1/2) speed. With
motion control lever in neutral (N) posi-
tion, slowly disengage clutch/brake
pedal.
• Slowly move motion control lever for-
ward; after the tractor moves approxi-
mately five (5) feet, slowly move motion
control lever to reverse position. After
the tractor moves approximately five (5)
feet return the motion control lever to
the neutral (N) position. Repeat this
procedure with the motion control lever
three (3) times.
• Your tractor is now purged and ready
for normal operation.
17
MOWING TIPS
• Tire chains cannot be used when the
mower housing is attached to tractor.
• Mower should be properly leveled for
best mowing performance. See =TO
LEVEL MOWER HOUSING" in the Ser-
vice and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform cut-
ting.
• When mowing large areas, start by turn-
ing to the right so that clippings will dis-
charge away from shrubs, fences, drive-
ways, etc. After one or two rounds, mow
in the opposite direction making left
hand turns until finished.
• If grass is extremely tall, it should be
mowed twice to reduce load and pos-
sible fire hazard from dried clippings.
Make first cut relatively high; the second
to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave unde-
sirable clumps. Allow grass to dry be-
fore mowing.
• Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by se-
lecting a low enough gear to give the
mower the best cutting performance as
well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the at-
tachment being used.
MULCHING MOWING TIPS
IMPORTANT: For best performance, keep
mower housing free of built-up grass and
trash. Clean after each use.
• The special mulching blade will recut
the grass clippings many times and re-
duce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. A|so, the
mulched grass will biodegrade quickly to
provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut-
ting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and in-
terferas with the mulching action. The
best time to mow your lawn is the early
afternoon. At this time the grass has
dried and the newly cut area will not be
exposed to the direct sun.
• For best results, adjust the mower cut-
ting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely heavy mulching,
reduce your width of cut on each pass
and mow slowly.
• Certain types of grass and grass condi-
tions may require that an area be
mulched a second time to completely
hide the clippings. When doing a sec-
ond cut, mow across or perpendicular to
the first cut path.
• Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting and
graining of the lawn.
t
f
t
i
18
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