Craftsman 917272190 Owner’s Manual

Owner's Manual

CRAFTSMAN°

25.0 HP

ELECTRIC START

46" MOWER

6 SPEED TRANSAXLE

LAWN TRACTOR

Model No.

917.272190

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all

Safety Rules and Instructions before operating this equip-

ment.

For answers to your questions about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Visit our Craftsman website: www.sears.condcraftsman

Warranty ................................................ 2

Safety Rules .......................................... 3

Product Specifications ........................... 5

Assembly ............................................... 7

Operation ............................................. 12

Maintenance Schedule ....................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS

For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's

manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty

service is available but a trip charge will apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage

caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines th_ battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your

nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

To locate the nearest sears service center or to schedule in-home warranty service,

simply contact sears at 1-800-4-my-home

This Warranty gives you specific legal rights, and you may also have other rights whicP

may vary from state to state.

Maintenance ........................................ 1

Service and Adjustments ..................... 2_

Storage ................................................ 29

Troubleshooting .................................. 30

Repair Parts ......................................... 34

Parts Ordering ...................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is

capable of amputating hands and feet

and throwing objects. Failure to observe

the following safety instructions could

result in serious injury or death. GENERAL OPERATION

• Read, understand, and follow all

instructions in the manual and on the machine before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute-

ly necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower- related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury.

SLOPE OPERATION

Slopes are a major factor related to loss- of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on

it, do not mow it. DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufactuier's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine,

• Keep all movement on the slopes slow and gradual. Do not make sudden

changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual- ly downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

3 you last saw them.

• Keep children out of the mowing area

and under the watchful care of another responsible adult. •

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind •

and down for small children.

• Never carry children. They may fall off •

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine. •

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en-

gine to cool before refueling. Do not smoke.

Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed

area.

Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition. Never tamper with safety devices.

Check their proper operation regularly. Keep machine free of grass, leaves, or

other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing. Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs

with the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or

allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. • Mow up and down slopes (15 ° Max),

Adjust and service as required.

• Be sure the area is clear of other

people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and

behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

not across.

• Remove obstacles such as rocks, tree

limbs, etc.

• Watch for holes, ruts, or bumps. Un-

even terrain could overturn the ma- chine. Tallgrass can hide obstacles.

• Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill,

disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradual-

4 ly downhill, if possible.

bLook for this symbol to point out

important safety precautions. It means CAUTION!!! BECOMEAWARE!!! YOUR

SAFETY iS INVOLVED. _CAUTION." In order to prevent acciden-

tal starting when setting up, transporting,

adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug.

A, CAUTION- Do not coast down a hill in neutral, you may lose control of the tractor.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS CAPACITY UNLEADED

AND TYPE: REGULAR OlLTYPE SAE 30 (ABOVE 32°F)

API-SF/SG/SH): SAE 5W-30

(BELOW 32°F)

OiL CAPACITY: W/FILTER: 4.0 PINTS

W/OFtLTER: 3.75 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

VALVE INTAKE:

CLEARANCE: EXHAUST:

GROUND SPEED 1sT (MPH): 2"D

3RO

.004"-.006"

0.9

1.2

1.9

4TM 2.9 5TM 3.6

6TM 4.7

REVERSE: 1.4

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10PSI

CHARGING SYSTEM: 16 AMPS @ 3600 RPM

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been

designed, engineered and manufactured to give you the best possible dependabil-

ity and performance.

ACAUTION- Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

_WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm. Should you experience any problem you

cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained techni-

cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under =Mainte- nance" and =Storage" sections of this

owner's manual.

AWARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of Califomia the above is required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.,

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest authorized service

center/department (See REPAIR PARTS section of this manual).

Steering Wheel

Steering

Wheel Insert

(1) Washer

17/32 x 1-3/16 x 12 Gauge

_(1) Knob

Steering Sleeve

Extension

Steering Sleeve

Seat

(1) Shoulder

Bolt 5/16-18

Mower

(4) Retainer Springs (single loop)

(3) Retainer Springs (double loop)

€

(2) Keys

Cassette Slope Sheet

Video M_

(3)

Your new tractor has been assembled at the factory with exception of those parts left

unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (2) 1/2" wrench (1) Utility knife (1) Pliers

(1) 9/16" wrench gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering wheel).

(1) 3/4" Socket w/

drive rachet

(1) Phillips Screwdriver

(1) Tire pressure

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts boxes from shipping carton.

• Cut, from top to bottom, along lines on all four corners of shipping carton, and

lay panels flat.

• Remove mower and package materi- als.

• Check for any additional loose parts or boxes and remove.

• Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

Wheel Insert

I_1 _ Steering

_ Steering

wneel _1.f Adapter

Tabs _ Sleeve

Shaft _,,

_--- Lock Nut

_)___ Large Flat

_, Washer

Steering

I Extension

BEFORE REMOVING TRACTOR FROM SKID

ATTACH STEERING WHEEL

• Remove Iocknut and large flat washer from steering shaft.

• Position front wheels of the tractor so they are pointing straight forward.

• Slide the steering sleeve over the steering shaft.

• Align tabs and press steering sleeve

extension into bottom of steering

wheel.

• Position steering wheel so cross bars

are horizontal (left to right) and slide onto adapter.

• Secure steering wheel to steering shaft

with Iocknut and large flat washer previously removed. Tighten securely.

• Snap steering wheel insert into center

of steering wheel.

HOW TO SET UP YOUR TRACTOR

CHECK BATTERY

Lift hood to raised position. If this battery is put into service after

month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in

MAINTENANCE section of this manual for charging instructions).

Label

",%%

INSTALL SEAT Adjust seat before tightening adjustment

knob.

• Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

• Pivot seat upward and remove from the

cardboard packing. Remove the

cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt

securely.

• Assemble adjustment knob and flat washer loosely. Do not tighten.

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

Seat

Shoulder Seat Pan Bolt

TO DRIVE TRACTOR OFF SKID

(See Operation section for location and function of controls)

AWARNING: Before startinq read, understand and fol ow all instruct ons in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. B_

sure the area in front of tractor is clear of other people and objects.

• Be sure all the above assembly steps have been completed.

• Check engine oil level and fill fuel tank with gasoline.

• Place freewheel control in 'lransmis- sion engaged" position.

• Sit on seat in operating position, depress clutch/brake pedal and set the

parking brake.

• Place motion control lever in neutral

(N) position.

• Press lift lever plunger and raise

attachment lift lever to its highest position.

• Start the engine. After engine has started, move throttle control to idle

position.

• Release parking brake.

• Slowly move the motion control lever forward and slowly drive tractor off skid

• Apply brake to stop tractor, set parking brake and place gearshift lever in

neutral position.

• Turn ignition key to "OFF" position.

Continue with the instructions that follow.

Flat Washer

Adjustment Knob

NOTE: You may now roll or drive your

tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

• Press lift lever plunger and raise

attachment lift lever to its highest

position,

• Release parking brake by depressing clutch/brake pedal.

• Place freewheel control in freewheel- ing position to disengage transmission

(See "TO TRANSPORT" in the Opera- tion section of this manual).

• Roll tractor forward off skid.

IMPORTANT: For shipping purposes, the mulcher plate was preattached to your

mower. The mulcher plate must only be used with the mulching blades that came

packed separately in the carton. Your mower came factory equipped with

high performance blades, which are the best blades for bagging and discharging.

To use your mower with the high perfor- mance blades the mulcher plate must be

removed from the mower.

TO SET UP YOUR MOWER FOR

MULCHING

• Turn the mower over to allow access tc

blades.

• Remove hex bolt, lock washer and flat

washer and remove high performance

blades. Store in safe place.

• Install mulcher blades with trailing edg

up towards deck as shown.

IMPORTANT:Toensure proper assembly, center hole in blademust align with star on mandrel assembly.

• Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

• Tighten bolt securely (27-35 Ft. Lbs.

torque). IMPORTANT: BLADE BOLT IS GRADE 8 HEATTREATED.

• Install mulcher plate if previously removed.

Mandrel

TrailingEdge Up Center

Blade Hole

Washer%

Hex Bolt (Grade 8)* Star

_;_ .Lock

*A GRADE 8 HEAT TREATED BOLT CAN BE IDENTIFIED BY SIX LINES ON THE BOLT

HEAD.

Washer

TO INSTALL MULCHER PLATE NOTE: If you installed the mulching

blades you will need to install the mulcher plate.

• Raise and hold deflector shield in upright position.

• Place front of mulcher plate over front of mower deck opening and slide into place, as shown.

• Hook front latch into hole on front of mower deck.

• Hook rear latch into hole on back of mower deck.

& CAUTION: Do not remove discharge

guard from mower. Raise and hold guard when attaching mulcher plate and allow it to rest on plate while in operation.

Deflector

Shield

Assembly

Mulcher

Plate

Latch Hooks

TO CONVERT TO BAGGING OR

DISCHARGING NOTE: The mulcher blades will discharge

and bag grass, but for best bagging and discharging install the high performance

blades.

• Remove mulcher plate and mulcher

blades and install high performance blades, (see BLADE REMOVAL in the

MAINTENANCE section of this manual).

• Store mulcher blades and mulcher

plate in a safe place. Your mower is now ready for discharging or installa-

tion of optional grass catcher acces-

sory. INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control. Engage parking

brake.

• Cut and remove ties securing anti-sway

bar and belts. Swing anti-sway bar to

left side of mower deck.

• Slide mower under tractor with deflector

sheild to right side of tractor. IMPORTANT: Check belt for proper

routing in all mower pulley grooves. Install belt into electric clutch pulley

groove.

• Install one front link in top hole of the

R.H. front mower bracket and R.H.front

suspension bracket. Retain with two

single loop retainer springs as shown.

• Install second front link in L.H. front

suspension bracket only and retain with

single loop retainer spring as shown.

• Tum height adjustment knob counter-

clockwise until it stops.

• Lower mower linkage with attachment

lift control.

• Place the L.H. suspension arm on

outward pointing deck pin. If neces- sary, rock and raise front of mower to

align deck pin with the hole in suspen- sion arm. Retain with double loop

retainer spring with loops down as

shown.

• Slide left side of mower back and install

the unattached front link in top hole of the L.H. front mower bracket. Retain

with single loop retainer spring as shown.

• Place the R.H. suspension arm on outward pointing deck pin. If neces- sary, rock and raise front of mower to align deck pin with the hole in suspen- sion arm. Retain with double loop

retainer spring with loops down as

shown.

• Connect anti-sway bar to chassis bracket under left footrest and retain

with double loop retainer spring.

• Turn height adjustment knob clockwise to remove slack from mower suspen-

sion.

• Raise mower to highest position.

• Assemble gauge wheels (See "TO ADJUST GAUGE WHEELS" in the

Operation section of this manual).

CHECKTIREPRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled. See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual. CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion, mower drive, and

mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your

tractor, check to see that the brake is

properly adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

Front Suspension

Bracket

Double Loop Retainer Spring (Outward _g

Chassis deck pins) Bracket _

Gauge

Wheel

Shoulder Bolt

3/8 Was

3/8-16

Center Double Loop

Locknut Retainer Spring

Use Pliers for

Retainer Springs

f: _Iy

Bar

Suspension Arms

Idler

Pulley

Bracket

Single Loop

Retainer

. _, Spring

Deflector Sheild

CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist: ,I All assembly instructions have been

completed.

#" No remaining loose parts in carton. ,/Battery is properly prepared and

charged.(Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/"All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

#" Check wiring. See that all connections

are still secure and wires are properly clamped.

While learning how to use your tractor, pay extra attention to the following

important items:

,/Engine oil is at proper level.

•/ Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them before you start the engine,

/ Be sure brake system is in safe

operating condition.

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

r -aA =,

BATTERY CAUTION OR

WARNING

ENGINE ON ENGINE OFF

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

REVERSE FORWARD FAST

OIL PRESSURE LIGHTS ON OVER TEMP

LOCKED

r 'l R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW

CLUTCH ENGAGED

SLOW

LIGHT

MOWER LIFT

PARKING BRAKE

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Modelsonly)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference,

J LCgos_ttioS:itch

Ammeter

Choke Control

Throttle Control _ t

Attachment

Ctutch Switch

Leve

Plunger

Lift Lever

Switcy

Parking Brake

Our tractors conform to the safety standards of the American

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other

attachments mounted to your tractor.

LIGHT SWITCH: Turns the headlights on

and off. THROTTLE CONTROL - Used to control

engine speed, CHOKE CONTROL - Used when starting a cold engine.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine. GEARSHIFT LEVER - Selects the speed

and direction of tractor,

HEIGHT ADJUSTMENT KNOB: Used to adjust the mower cutting height,

ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other attachments mounted to your tractor.

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting anc stopping the engine. AMMETER: Indicates battery charging (_

or discharging (-),

PARKING BRAKE: Locks clutch/brake into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses

or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles, or

standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is

running, any attempt by the operator to

leave the seat without first setting the

parking brake will shut off the engine.

• Depress clutch/brake pedal into full

"BRAKE" position and hold.

• Place parking brake lever in "EN- GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in "BRAKE" position. Make sure parking brake will hold tractor secure.

Push-In to Attachment Clutch

Choke _engaged" SwitchPull Out To Control

Throttle

Control --,

Position

Parking Brake

Clutch/Brake

Height

Pedal "Drive" Adjustment Position Knob

"Engaged" Position

=Disengaged"

Position

STOPPING

MOWER BLADES -

• To stop mower blades,move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE-

• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.

• Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to

"backfire".

• Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

• Never use choke to stop engine. IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas. _CA.UTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass catcher, etc.

THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO USE CHOKE CONTROL

Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.

• To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is

controlled by the gearshift lever.

• Start tractor with clutch/brake pedal

depressed and gearshift lever in

neutral (N) position.

• Move gearshift lever to desired

position.

• Slowly release clutch/brake pedal to

start movement.

IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.

Failure to do so will shorten the useful life

of your transaxle. TO ADJUST MOWER CUTTING HEIGHT

The cutting height is controlled by turning

the height adjustment knob in desired direction.

• Turn knob clockwise (F_) to raise

14 cutting height.

• Turn knob counterclockwise (_-_)to lower cutting height.

The cutting height range is approximately

1-1/2" to 4". The heights are measured

from the ground to the blade tip with the

engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be mowed twice. Make the first cut

relatively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted

when they are slightly off the ground

when mower is at the desired cutting height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most terrain conditions.

• Adjust gauge wheels with tractor on a flat level surface.

• Adjust mower to desired cutting height

(See 'q'O ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in appro-

priate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.

• Repeat for opposite side installing gauge wheel in same adjustment hole.

Gauge Wheel Mounting

Bracket

3/8-16

Locknut

Shoulder Bolt

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

• Select desired height of cut.

• Lower mower with attachment lift

control.

• Start mower blades by engaging

attachment clutch control.

• TO STOP MOWER BLADES - disen-

gage attachment clutch control.

_CAUTION: Do not operate the mower

without either the entire grass catcher, on

mowers so equipped, or the deflector shield in place.

Attachment Clutch Attachment Lift Lever Switch PullOut To High Position

: ,,.;_Position

" n0a ( ,ow

"Disengage" _ _

- _.'\ Deflector

TO OPERATE ON HILLS

&CAUTION: Do not drive up or down hills with slopes greater than 15° and do

not drive across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed on

hills.

• If slowing is necessary, move throttle control lever to slower position.

• II stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking brake.

• Move gearshift lever to 1st gear. Be

sure you have allowed room for tractor to roll slightly as you restart movement.

• To restart movement, slowly release parking brake and clutch/brake pedal.

° Make all turns slowly.

Gauge Wheel

TOTRANSPORT

• Raise attachment lift to highest position with attachment lift control.

• When pushing or towing your tractor,

be sure gearshift lever is in neutral (N) position.

• Do not push or tow tractor at more than five (5) MPH.

NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load, while on a slope, is

dangerous. Tires can lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

• Check engine oil with tractor on level ground.

• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw

cap tight, wait for a few seconds,

remove and read oil level. If neces-

sary, add oil until "FULL" mark on

dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for easier starting (See "OIL

VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Cus- tomer Responsibilities section in this

manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will increase carbon and lead oxide

deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operating in tem- peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting. AWARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine

problems, the fuel system should be emptied before storage of 30 days or

longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for

additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.

f.A,,CAUTION: Fill to bottom of gas tank

iller neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will

take extra cranking time to move fuel from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

• Place gear shift lever in neutral (N) position.

• Move attachment clutch to "DISEN-

GAGED" position.

• Move throttle control to fast position

• Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

NOTE: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a

few minutes and try again. If engine still does not start, pull the choke control

out and retry.

WARMWEATHERSTARTING(50° F and

above)

• When engine starts, slowly push choke

control in until the engine begins to run smoothly. If the engine starts to run

roughly, pull the choke control out

slightly for a few seconds and then continue to push the control in slowly.

• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING (50 ° F and

below)

• When engine starts, slowly push choke control in until the engine begins to run

smoothly. Continue to push the choke control in small steps allowing the

engine to accept small changes in speed and load, until the choke control

is fully in. If the engine starts to run

roughly, pull the choke contro_ out slightly for a few seconds and then continue to push the control in slowly. This may require an engine warm-up

period from several seconds to several minutes, depending on the tempera- ture.

• The attachmenLs can be used during the engine warm-up period and may

require the choke control be pulled out

slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual. MOWING TIPS

• Tire chains cannot be used when the

mower housing is attached to tractor.

• Mower should be propedy leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should bq used for trimming.

• Drive so that clippings are discharge¢ onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu

tion of clippings and more uniform

cutting.

• When mowing large areas, start by turning to the right so that clippings wi

discharge away from shrubs, fences, driveways, etc. After one or two round,' mow in the opposite direction making

left hand turns until finished.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clip- pings. Make first cut relatively high; th_ second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dr_

before mowing.

• Always operate engine at full throttle when mowing to assure better mowin(,

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give th

mower the best cutting performance a= well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the at- tachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash. Clean after each use.

• The special mulching blade will recut the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always

mulch with your highest engine (blade)

speed as this will provide the best

recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action. The best time to mow your lawn is the early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu- lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting and graining of the lawn.

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