Craftsman 917272130 Owner’s Manual

Owner's Manual
rRAFTSMAN
20.0 HP ELECTRIC START
46" MOWER" 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions
before operating this equip-
ment.
For answers to your quest ons about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Sears, Roebuck and Co., Hoffman Estates; IL 60179
Visit our Craftsman website: www, sears,com/craftsman
Warranty................................................. 2
Safety Rules ............................................ 2
Product Specifications ........................... 5
Assembly.. ........................... ................... 8
Operation .............................................. 12
Maintenance Schedule ......................... 18
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main- tained, lubricated and tuned up according to the instructions in the owner's manual, Sears wilt repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts, etc.
Tire replacement or repai[ caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, negligence, improper storage or acci-
dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Riding equipment used for]commercial or rental purpose_.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equip-
ment proves defective in maLerial or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge. In-home warranty
service on your Craftsman riding equipment is available at no charge for 30 days from the date of purchase. Please contact your nearest service center. After 30 days from the
date of purchase, warranty.service is available by taking your Craftsman riding equip-
ment to your nearest SearsService Center. (In-home warranty service will still be avail-
able after 30 days from the date of purchase but a standard trip charge will apply). This warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to
state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
Maintenance ......................................... 18
Service and Adjustments ...................... 22
Storage ................................................. 29
Troubleshooting .................................... 30
Repair Parts ......................................... 34
Parts Ordering ....................... Back Cover
GENERAL OPERATION
Read, understand, and follow all instruc-
tions in the manual and on the machine
before starting. *
Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
Clear the area of objects such as rocks,
toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolute- ly necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direc- tion and do not point it at anyone. Do
not operate the mower without either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unat- tended. Always turn off blades, set park-
ing brake, stop engine, and remove keys before dismounting.
2
Turnoff blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under
the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload-" ing the machine into a trailer or truck.
SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feet uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Follow the manufacturer's recommen- dations for wheel weights or counter- weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do notturn on slopes unless necessary, and then, turn slowly and gradually
downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower could sud-
denly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
CHILDREN Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children,will remain where
you last saw them.
Keep children out of he mowing area and under the watch'ul care of another
responsible a_dult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine, operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra ca_'e in handling gasoline and
other fuels. They are flammable and vapors are explosive.
Use only .an approved container. Never remove gas cap or add fuel with the'engine running. Allow en-
gine to cool before refueling. Do not
smoke.
Never refuel the machine indoors. Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep equip- ment in good Condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
3
Nevermake adjustments Or repairs with
the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary. "
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required. Be
sure the area is clear of other people before mowing. Stop machine if anyone
enters the area.
Never carry passengers•
Do not mow in reverse unless absolute- ly necessary. Always Iookdown and
behind before an I while.backing.
Never carry children. They. may fall off and be seriously injured or interfere with safe machine operation. ,.
Keep children out of the mowing area and under the wa chful care of another
responsible adult. '
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small childi'en.
Mow up and down slopes (15 ° Max), not across.
_Look for this symbol to point out impor-
tant safety precautions. It means CAU- TION!!! BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED.
_,CAUTION: In order to prevent acciden-
tal starting when setting up,;transporting,
adjusting or making repairs always discon- nect spark plug wire and place wire where it cannot contact spark pluq.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Taft
grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades and proceed slowly straight down the
slope.
Do notturn on slopes unless necessary,
and then, turn slowly and gradually downhill, if possible.
_WARNING: The engine exhaust from this product contains chemicals known to
the State of California to cause cancer, birth defects, or other reproductive harm.
4
PRODUCT SPECIFICATIONS
GASOLINE 3.5 GALLONS CAPACITY UNLEADED
AND TYPE: REGULAR
OIL TYPE (API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG: Champion RC12YC " (GAP: .030")
VALVE INTAKE: .004"-.006" CLEARANCE: EXHAUST: .004"-.006"
GROUND SPEED FORWARD: (MPH): 1ST 1.2
TIRE PRESSURE: FRONT: 14 PSI
CHARGING
SYSTEM: 16 AMPS@3600 RPM BATTERY: AMP/HR: 30
SAE 30
(above 32°F)
SAE 5W-30
(below 32°F)
W/FILTER_ 3.5 PINTS W/O RLTER: 3.0 PINTS
2ND 1.5
3RD 2.4 4TM 3.5
5TM 4.8
6TM 5.4
REVERSE: 1.5
REAR: 10 PSI
MIN. CCA:240
CASE SIZE: U1R
MAINTENANCE AGREEMENT A Sears Maintenance Agreement is avail-
able on this product. Contact your nearest Sears store for details.
CUSTOMERRESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under =Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING; This tractor is equipped
with an internal combustion engine and
should not be used on or near any unim- proved forest-covered, brush-covered or
grass-covered :land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it
should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other
states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through
your nearest Sears Authorized Service
Center (See REPAIR PARTS section of
this manual). :
BLADE BOLT 27-35 FT. LBS. TORQUE:
CONGRATULATIONS on your purchase of a Craftsman Tractor. It has been
designed, engineered and manufactured to give you the best possible dependability
and performance. Should you experience any problem you
cannot easily remedy, please contact your nearest Sears Authorizod Service Center.
We have competent, well-trained techni- cians and the proper tools to service or
repair this tractor. Please read and retain this manual. The
instructions will enable you to assemble and maintain your tractor prepedy. Always
observe the =SAFETY RULES".
5
(1) Knob
, Parts Bag contents shown full size
(1) Shoulder
Bolt 5/16-18
(1) Washer
17/32 x 1-3/16 x 12Gauge
(2) Washers 3/16 x3/4 x 16 Gauge
(2) Weld
Nuts #10
(4) Retainer Springs (singleloop)
@
_#10 x 5/8
(2) Lock
Washers #10
(3) Retainer Spnngs(doubleloop)
6
Partspacked separately in carton
Seat
Manual Parts Bag
Mulcher
Plate
Video
Cassette
Steering
Wheel
(2) Shoulder
Bolts
(2) Gauge Wheels
Parts Bag contents not shown full size
___(I I I {2)<_Ke_ _l=
2) Latch Hook
Assemblies 0
Slope Sheet
Steering
Wheel
Insert
©
(2) Washers 3/8x 7/8 x 14 Gauge
(2) Center lock Nuts
i
(2) Front Unk Assemblies
SteeringSleeve
SteeringSleeve
E_ension
7
Your newtractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your tractor all pads and hardware yo u assemble must be tightened securely. Use the correct tools
as necessary to insure proper tightness. Review the video cassette before you begin. TOOLS REQUIRED FOR
ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 3/4" wrench (1) 3/4" Socket w/ (2) 1/2" wrench :drive rachet (1) Pliers (1) Phillips Screw-
(1) Utility knife driver
(1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating posi- tion (seated behind the steering wheel).
TO REMOVE TRACTOR
FROM
CARTON
UNPACK CARTON
Remove all accessible loose parts and
parts boxes from shipping carton (See page 6).
Cut, from top to bottom,:a ong lines on
all four corners of shipping carton and lay panels flat.
Remove mower and package materials.
Check for any additional •loose parts or
boxes and remove.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
",-_-. _ __..- Wheel Insert
E [E-- )
i _Large Flat
Steering /Wheel
Wheel _._ Adapter
-_-"_,_L_ Steering
Tabs _o i Sleeve
Steerin
Shaft _
Steering Sleeve
Washer
Steering
I Extension
BEFORE ROLLING TRACTOR OFF
SKID
ATTACH STEERING WHEEL
Remove Iocknut and large flat washer
from steering shaft.
Position front wheels oflthe tractor so
they are pointing straight forward.
Slide the steering sleeve over the steer-
ing shaft.
Align tabs and press steering sleeve
extension into bottom of steering wheel.
Position steering wheel so cross bars
are hodzontal (left to dght) and slide onto adapter.
Secure steering wheel to steedng shaft
with Iocknut and large flat washer previ- ously removed. Tighten securely.
Snap steering wheel insert into center
of steedng wheel.
Remove protective materials from trac- tor hood and grill.
TO ROLL TRACTOR OFF SKID
(See Operation section for location and function of controls)
Press liftlever plunger and raise attach-
ment lift lever to its highest position.
Release parking brake by depressing
clutch/brake pedal.
Place gearshift lever inneutral (N) posi-
tion.
Roll tractor forward off skid.
8
HOW TO SET UP YOUR TRACTOR CHECKBATTERY
Lift hood to raised position.
If this battery is put into service after
month and year indicated on label (label located between terminals) charge bat-
tery for minimum of one hour at 6-10
amps. (See "BA'I-IERY" in Maintenance section of this manual for charging
instructions).
. -= ..,o ..
d
-.. : : / L_uel,^k
% 2 '
.o I "" i
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
Remove cardboard packing on seat pan.
Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knob and flat
washer loosely. Do not tighten.
Lower seat into operating position and
sit on seat.
Slide seat until a comfortable position is
reached which allows you to press clutch/brake pedal all the way down.
Get oft seat without moving its adjusted position.
Raise seat and tighten adjustment knob
securely.
Shoulder
Bolt
Adjustment Knob
..o *
Seat
Sea Pan
Fiat Washer
CHECK TIRE PRESSURE The tires on your tractor were ovednflated
at the factory for shipping purposes.
Correct tirepressure is importantfor best
cuttingperformance.
Reduce tirepressure to PSI shown in =PRODUCT SPECIFICATIONS" on
page 5 of this manual.
CHECK BRAKE SYSTEM After you learn how to operate your trac-
tor, check to see that the brake is properl_ adjusted. See "TO ADJUST BRAKE" in the Service and Adiustments section of
this manual.
INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and
mower suspension arms are raised with attachment liftcontrel, Engage parking
brake.
Cut and remove ties securing anti-swa_ bar and belts. Swing anti-sway bar to
left side of mower deck.
Slide mower under tractor with dis- charge g'uard to right side of tractor.
IMPORTANT: Check belt for proper rout-
ing in all mower pulley grooves. Install
belt into electric clutch pulley groove.
install one front link in top hole of the
right hand front mower bracket and righ hand front suspension bracket. Retain
with two single loop retainer springs as shown.
Install second front link in left hand fronl suspension t)racket only and retain with
single loop, retainer spdng as shown.
Turn height adjustment knob:counter- clockwise until it stops,
Lower mower linkage with attachment
lift control.
Place the left,hand suspension arm on
outward po!nting deck pin. If necessar_ rock and ranse front of mower to align
deck pin with the hole in suspension arm. Reta'tn wLth double loop retainer spring with loops down as shown.
Slide left side of mower back and install
the unattached front link in top hole of the left hand front mower bracket.
Retain with single loop retainer spring
as shown.
Place the right hand suspension arm on outward pointing deck pin, If necessary
rock and raise front of mower to align deck pin with the hole in suspension
arm. Retain with double loop retainer spring with loops down as shown.
9
Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
Turn height adjustment knob clockwise to remove slack from mower suspen-
sion.
Raise mower to highest position.
Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS in the Operation section of this manual).
Double Loop
Chassis Retainer Spring
Shoulder Bolt
Bracket (Outward pointing
deck pins)
Gauge_ Wheel
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled. See "TO LEVEL
MOWER HOUSING" in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replac- ing motion, mower drive, and mower blade
drive belts in the Service and Adjustments section of this manual. Verify that the
belts are routed correctly.
Front
Suspension Arms Brackets
Front Mower
3/8
3/8-16 Center Locknut
Double Loop
Use Pliers For
Retainer Springs
INSTALL MULCHER PLATE Weld Nut
Install two latch hooks to:mulcher plate from the To
using screw, washer, lock washer, and Lock
weld nut as shown. . Washer
NOTE: Pre-assemble weld :nut to latch Weld hook by inserting weld nut from the top Nut
with hook pointing down. Tighten hard- ware securely. , Latch
Raise and hold deflector shield in up-
right position. Washer
Place front of mulcher plate over front of
mower deck opening and slide into place, as shown. Mulcher 't-----Screw
Hook front latch into hole;on front of Plate mower deck.
Hook rear latch into hole on back of mower deck.
Retainer Spring
Anti-Sway
Bar
Idler Pulley
Single Loop
Retainer Springs
_' _' Discharge Guard
Hook Points
Latch
Hook
Nut
Lock
Washer
10
A_.CAUTION: Do not remove discharge guard from mower. Raise and hold guard"
when attaching mulcher plate and allow it
to rest on plate while in operation.
TO CONVERT TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are designed
for discharging and bagging also.
v"CRECKLIST
Please review the following checklist: ,# All assembly instructions have been
completed.
,/No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
4" Seat is adjusted comfortably and tight-
ened securely.
/" All tires are properly inflated. (For ship- ping purposes, the tires were overinflat-
ed at the factory).
,! Be sure mower deck is properly leveled
side-to-side/front-t,_-'ear for best cutting
results. (Tires munt )e properly inflated
for leveling).:
,,/Check mower and drive belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
/ Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay extra attention to the following impor-
tant items:
,I Engine oil is at proper level. ,/Fue_ tank is [illed with fresh, clean, regu.
lar unleaded gasoline.
/ Become familiar with all controls - their
location and,function. Operate them before you start the engine.
/ Be sure brake system is in safe operat-
ing condition.
11
These symbols may appear on your tractor or in literature supplied with the product.
Learn and Understand their meaning.
BATTERY CAUTION OR
WARNING
ENGINE ON ENGINE OFF
FUEL CHOKE ' MOWER HEIGHT
REVERSE FORWARD FAST SLOW
OIL PRESSURE
R
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL HIGH LOW PARKING BRAKE
LIGHTS ON OVER TEMP _1_
LIGHT
t
PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
N H L
(_) _ KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED
J
DANGER, KEEP HANDS AND FEET AWAY
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
12
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.
Ignition Position Switch
Ammeter
Clutch Switch
Throttle
Control
Clutch/Brake
Choke Control
Lever
Plunger
Lift Lever
=gBrake
Height Adjustment
Knob
Gear Shift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
ATTACHMENT CLUTCH SWITCH: Used to engage the mower blades, or other at-
tachments mounted to your tractor. LIGHT SWITCH: Turns the headlights on
and off. THROTTLE CONTROL: Used to control engine speed.
CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and
starting the engine. HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height. CHOKE CONTROL: Used to control
engine speed.
GEAR SHIFT LEVER : Selects the speed and direction of the tractor.
ATTACHMENT LIFT LEVER: Used to raise and lower the mower deck or other
attachments mounted to your tractor. LIFT LEVER PLUNGER: Used to release
attachment lift lever whgn changing its position.
IGNITION SWITCH: Used for starting and stopping the engine.
AMMETER: Indicates battery charging (÷) or discharging (-).
PARKING BRAKE: Locks clutch/brake into the brake position.
13
Jil! Theoperationof anytractorcan resultinforeignobjectsthrownintothe
I[ =,-£-,, ] eyes, which can result in severe eye damage. A_ays wear safety glasses IW or eye shields while operating your tractor or penorming any adjustments or
| repairs. We recommend a wide vision sarety mask over spectacles, or stan- J dard safety glasses.
HOW TO USE YOUR TRACTOR Your tractor is equipped withan operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without firstsetting the parking brake willshut off theengine.
TO SET PARKING BRAKE
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal:Pedal Chould
remain in "BRAKE" position. Make sure parking brake will hold tractor secure.
Thro Push-Into
tUe ..... Attachment Clutch
Control -.._ngag_. _itch PullOut To
_.__ngaged" Position
Clutc
__rn'€=nf "D_sengaged"
Position Knob .
STOPPING MOWER BLADES
To stop mower blades, move attach- ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE
To stop ground drive, depress clutch/brake pedal into fu!l "BRAKE" po-
sition.
Move gearshift lever to neutral (N) posi- tion.
ENGINE o
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "OFF" position and
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
Adjustmem Position
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged (dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine run-
ning, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. _, CAUTION: Always stop tractor com- pletely, as described above, before leaving
the operator's position; to empty grass catcher, etc.
THRO'n'LE CONTROL Always operate engine at full throttle.
Operating engine at less than full throt-
tle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO USE CHOKE CONTROL
Use choke'control whenever you are start- ing a cold engine. Do not use to start a warm engine.
To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
Move gearshift lever to desired posi- tion.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTrlNG HEIGHT
The cutting height is controlled by turning the height adjustment knob in desired
direction.
Turn knob clockwise (G) to raise cutting
height.
Turn knob counterclockwise (,3)to
lower cutting height.
The cutting height range is approximately
1-1/2" to 4". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are ap- proximate and may vary depending upon
soil conditions, height of grass and types of grass being mowed.
14
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and better
looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut rela- tively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to" help prevent scalping in most terrain condi-
tions.
Adjust gauge wheels with tractor on a flat level surface.
Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of
this manual).
With mower in desired height of cut po-
sition, gauge wheels should be assem- bled so they are slightly off the ground.
Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-
16 Iocknut and tighten securely.
Repeat for opposite side installing
gauge wheel in same adjustment hole.
Gaug_
Bracket
3/8-16
Locknut Shoulder Bolt
3/8 Washer Gauge Wheel
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switcl_, Any attempt by the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
Select desired height of cut.
Lower mower with attachment lift con- trol.
Start mower blades by engaging attach-
ment clutch control.
TO STOP MOWER BLADES - disen- gage attachment clutch control.
_CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the discharge guard in place.
Attachment Clutch Attachment Lift Lever
Switch PullOut To High Position "Engage" Low
_Position
Discharge Guard
Push In To
"Disengage"
TO OPERATE ON HILLS
,_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do not drive across any slope. Use the slope
guide provided at the back of this manual.
Choose the slowest speed before start- ing up or dowh hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever •to slower position.
If stopping is absolutely necessary , pusl
clutch/brakepedal quickly to brake posi. tion and engage parking brake.
Move gearshift lever:to 1st gear. Be sure you have allowed room for tract.or to roll slightly:as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be
sure gearshift lever is in neutral (N) position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,
etc.).
15
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recom-
mended]by and comply with. specifications of the manufacturer of your tractor. Use
common sense when towing, Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL,
The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
Check engine oil with tractor on level
ground.
Unthread and remove oil fill cap/_ip-
stick; wipe oil off. Reinsert the dipstick into the tube and rest oil fill cap on the
tube. Do not thread the cap onto the tube. Remove and read oil level. If nec-
essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.
For cold weather operation you should change oil for easier staqing (See "OIL
VISCOSITY CHART" in 1be Maintenance section of this manual).
To change engine oil, see the Customer
Responsibilities section iq this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with aminimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in _uantities that can be used within 30
ays to assure fuel freshness.
IMPORTANT: When operating in tempera- tures below 32°F(0°C), use fresh, clean
winter grade gasoline to he!p insure good cold weather starting.
,A, WARNING: Experience indicates that
alcohol blended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids dudng storage. Acidic
gas can damage the fuel, system of an engine while in storage. To avoid engine problems, the fuel system should be emp- tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage Instructions for additional informa-
tion. Never use engine or carburetor cleaner products in the fuel tank or perma-
nent damage may occur.
,ACAUTION" Fill to bottom of gas tank
filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE When starting the engine for the first time
or if the engine has run out of fuel, it will take extra cranking time to move fuel from
the tank to the engine.
Sit on seat in operating position,
depress clutch/brake pedal and set parking brake.
Place gear shift lever in neutral (N) posi-
tion.
Move attachment clutch to "DISEN-
GAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts. Do not run starter continuously for more
than fifteen seconds per minute. If the
engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50 ° F AND ABOVE)
When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50 ° FAND
BELOW)
When engine starts, allow engine to run with the throttle control in the choke
position until the engine runs roughly.,
then move throttle control to fast posi-
tion. This may require an engine warm- up period from several seconds to sev- eral minutes, depending on the temper-
ature.
The attachments can also be used dur- ing the engine warm-up period.
NOTE: A high altitude (above 3000 feet)
or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be
adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
16
MOWING TIPS
Tirechainscannotbeusedwhenthe mowerhousingisattachedtotractor.
Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be used for trimming. "
Drive so that clippings are discharged onto the area that has been cut. Have,
the cut area to the right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform cut-
ting.
When mowing large areas, start by turn- ing to the right so that clippings will dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until finished.
If grass is extremely tall, it should be mowed twice to reduce load and possi-
ble fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave unde-
sirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by se- lecting a low enough gear to give the mower the best cutting performance as
well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain and give best performance of the at-
tachment being used.
MULCHING'MOWING TIPS
IMPORTANT: For best performance, keel mower housing free of built-up grass and
trash. Clean after each use,
The special mulching blade will recut the grass clippings many times and
reduce them in size so that as they fat| onto the lawn they will disperse into the
grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn. Always
mulch with your highest engine (blade)
speed as this will provide the best recut
ting action of the blades.
Avoid cutting:your lawn when it is wet. Wet grass tends to form clumps and
interferes v_ith the mulching action. The best time to mow your lawn is the eady afternoon. At this time the grass has
dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cut-
ting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain type s of grass and grass condi- tions may require that an area be
mulched a second time to completely hide the clipi_ings. When doing a sec-
ond cut, mow across or perpendicular t( the first cut path.
Change your.Cutting I_attem from week to week. Mow north to south one week
then change to east to west the next week. This Will help prevent matting ant graining of the lawn.
,-_ _ _ ._'r,
M,xt,3
f
17
CUSTOMER RESPONSIBILITIES
MAINTENANCESC.'=DU'E
AS YOU COMPLETE
FILL..eATES
REGULAR SERVICE I_ SERVICE DATES
Check Brake Operation _
Check Tire Pressure
Check Operator Presence and
T Interlock Systems R Check for Loose Fasteners
A Sharpen/Replace Mower Blades
T LubriCation Chart
0 Check Battery Level
R Clean Battery and Terminals
Check Transaxle Cooling Adjust Blade Belt(s) Tension V*s
Adjust Motion Drive Belt*,s) Tension Ks
Check Engine Oil Level I_ If Change Engine Oil 1_1_2._
E CleanAirFiger ', _:
N ! Clean Air Screen . '
v'
G Inspect Muffler/Spark Arrester' "
NI Replace Oil Filter (If equipped) _.2
E Clean Engine Cooling Firm _' _=_2
Replace Spark Plug ' i
Replace Air Filter paper Cartri(_ge Replace Fuel Filter _ V #
1 * C_ mote often when Operating und_"_ heavy load o_ in high ambient tefnperatures. 5 - If equipped with edj,.mt able system. 2 - Service more often when opQral_ng in dirty Or dusty conditions. 6 - Not required if equipped with rnalntermnce-fi_ battery.
3 * If equipped wi6_ oil fiRer, change oil every _ hours. 4 - Replace b4ades more often when mowif_ In sandy soil
GENERAL RECOMMENDATIONS The warranty on this tractoJ"does not cover
items that have been subjected to operator Zerk abuse or negligence. To receive full value
from the warranty, operator must maintain OFront tractor as instructed in this manual. Some Wheel
adjustments will need to be made periodi- Bearing cally to properly maintain your tractor. Zerk All adjustments in the Service and
Adjustments section of this ;manual should OAttachment
be checked at least once each season. Clutch
Once a year you should replace the Pivot(s) spark plug, clean or replace air filter, and
check blades and belts for wear. A new
spark plug and clean a,ir filter assure proper air-fuel mixture and help your
engine run better and last longer.
O SAE 30 or 10W30 Motor Oil
O General Purpose Grease O Refer to Maintenance "ENGINE" Section
BEFORE EACH USE
Check engine oil level,
Check brake operation.
Checktire pressure.
Check operator presence and interlock systems for proper operation.
Check for loose fasteners.
IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-
ings. Viscous lubricants will attract dust and dirt that will shorten the life of the self-
lubricating bearings. If you feel they must be lubricated use only a dry, powdered
graphite type lubricant sparing y.
18
V', v'
=,i
7 - Tighten front axle pivot bolt to 35 It.-Ibs. ma x_lm.
Do not overtighten.
LUBRICATION CHART
Zerk
Wheel Bearing
Zerk
OGearshift
I
-r-" :Pivots
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