Craftsman 917272121 Owner’s Manual

Owner's Manual

[RRFTSMrlII o

18.5 HP ELECTRIC START

i" MOWER

AUTOMATIC

LAW "rRACTO

Model No.

917.272121

° Safety o Assembly

Operation

Maintenance

o Repair Parts

CAUTION: For answers to your questions

Read and follow all

Safety Rules and Instructions 1,.800-659-5917 before operating this equip- s am- 5pro,Mort-Sat

ment.

about this product, Call:

Sears Craftsman Help Line

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Warranty ................................................. 2

Safety Rules ........................................... 2

Product Specifications ........................... 5

Assembly ................................................ 8

Operation .............................................. 12

Maintenance Schedule ......................... 19

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is main-

tained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts, etc.

° Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, negligence, improper storage or acci-

dent or the failure to maintain the equipment according to the instructions contained in the owner's manual.

• Riding equipment used for commercial or rental purposes. LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding equip-

ment proves defective in material or workmanship and our testing determines the bat- tery will not hold a charge, Sears will replace the battery at no charge° in-home warranty service on your Craftsman riding equipment is available at no charge for 30 days from

the date of purchase. Please contact your nearest service center. After 30 days from the

date of purchase, warranty service is available by taking your Craftsman riding equip-

ment to your nearest Sears Service Center. (In-home warranty service will still be avail- able after 30 days from the date of purchase but a standard trip charge will apply). This

warranty applies only while this product is in the United States. This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to

state°

Maintenance ......................................... 19

Service and Adjustments ...................... 23

Storage ................................................. 30

Troubleshooting .................................... 31

Repair Parts ......................................... 36

Parts Ordering ....................... Back Cover

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

GENERAL OPERATION

• Read, understand, and follow all instruc- tions in the manual and on the machine

before starting.

• Only allow responsible adults, who are familiar with the instructions, to operate

the machine.

° Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing° ...............

• Be aware of the mower discharge direc-

tion and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

° Never leave a running machine unat-

tended. Always turn off blades, set park- ing brake, stop engine, and remove

keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute.

o Mow only in daylight or good artificial

light_

° Do not operate the machine while under

the influence of alcohol or drugs.

° Watch for traffic when operating near or

crossing roadways.

° Use extra care when loading or unload-

ing the machine into a trailer or truck.

SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injury or death. All

slopes require extra caution° if you cannot back up the slope or if you feel uneasy on it, do not mow it. DO:

• Mow up and down slopes, not across.

o Remove obstacles such as rocks, tree

limbs, etc.

o Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine. Tall grass can hide obstacles_

• Use slow speed. Choose a tow gear so

that you wilt not have to stop or shift

while on the slope.

o Follow the manufacturer's recommen-

dations for wheel weights or counter- weights to improve stability.

° Use extra care with grass catchers or

other attachments. These can change the stability of the machine.

, Keep all movement on the slopes slow

and gradual. Do not make sudden

changes in speed or direction.

o Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

° Donot turn or_ s!opes unless necessary,

and then, turn slowly and gradually downhill, if possible.

, Do not mow near drop-offs, ditches, or

embankments. The mower could sud- denly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

° Do not mow on wet grass. Reduced

traction could cause sliding.

• Do nottry to stabilize the machine by putting your foot on the ground.

° Do not use grass catcher on steep

slopes.

CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity° Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

° Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the machine.

° Use extra care when approaching blind

corners, shrubs, trees, or other objects that may obscure vision.

SERVICE

o Use extra care in handling gasoline and

other fuels. They are flammable and vapors are explosive.

Use only an approved container. Never remove gas cap or add fuel with the engine running. Allow en- gine to coo! before refueling. Do not

smoke. Never refuel the machine indoors.

Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

° Never run a machine inside a closed

area.

° Keep nuts and bolts, especially blade

attachment bolts, tight and keep equip- ment in good condition.

° Never tamper with safety devices, .........

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

° Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

Never make adjustments or repairs with

the engine running.

Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

o Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

° Check brake operation frequently.

Adjust and service as required.

o Be sure the area is clear of other people

before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolute- ly necessary. Always look down and

behind before and while backing.

° Never carry children_ They may fall off

and be seriously injured or interfere with safe machine operation.

° Keep children out of the mowing area

and under the watchful care of another responsible adult.

o Be alert and turn machine off if children

enter the area.

° Before and when backing, look behind

and down for small children.

_,Look for this symbol to point out impor- tant safety precautions, It means CAU-

TlON!!f BECOME AWARE!!! YOUR SAFE- TY IS INVOLVED.

° Mow up and down slopes (!5 ° Max), not

across°

° Remove obstacles such as rocks, tree

limbs, etc_

° Watch for holes, ruts, or bumps_ Uneven

terrain could overturn the machine. Tall

grass can hide obstacles.

o Use slow speed. Choose a low gear so

that you wilt not have to stop or shift while on the sloper

° Avoid starting or stopping on a slope, if

tires lose traction, disengage the blades and proceed slowly straight down the slope.

° Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

,_WARNING: The engine exhaust from

this product contains chemicals known to the State of California to cause cancer,

birth defects, or other reproductive harm.

_CAUTION: In orderto preventacciden-

tal starting when setting up,transporting,

adjustingor making repairs alwaysdiscon- nect spark plug wireand place wire where

it cannotcontact spark plug.

PRODUCT SPECIFICATIONS

GASOLINE 3.5 GALLONS

CAPACITY UNLEADED

_ND TYPE: REGULAR

OIL TYPE SAE 10W-30

API-SFiSGiSH): (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER: 4.2 PINTS

W/O FILTER: 3.7 PINTS

MAINTENANCE AGREEMENT

A Sears Maintenance Agreement is avail.-

able on this product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rule&

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

° Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual.

SPARK PLUG: Champion RC12YC

GAP: .040")

GROUND SPEED FORWARD: 0 - 4,5 (MPH): REVERSE: 0- 2°0

TIRE PRESSURE: FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM: 15AMPS@ 3600 RPM

BATTERY: AMP/HR: 30

MINoCCA: 280

CASE SIZE: U1R

BLADE BOLT 27-35 FT LBSo TORQUE:

CONGRATULATIONS on your purchase

of a Craftsman Tractor° It has been designed, engineered and manufactured

to give you the best possible dependability and performance. Should you experience any problem you cannot easily remedy, please contact your

nearest Sears Authorized Service Center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble

and maintain your tractor properly. Always observe the "SAFETY RULES".

_,WARNING" This tractor is equipped

with an internal combustion engine and should not be used on or near any unim- proved forest-covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator°

In the state of California the above is

required by law (Section 4442 of the California Public Resources Code). Other

states may have similar taws. Federal laws apply on federal lands. A spark

arrester for the muffler is available through

your nearest Sears Authorized Service

Center (See REPAIR PARTS section of

this manual).

PARTS BAG CONTENTS SHOWN FULL SIZE

('I) Shoulder Bolt

5/16-18

(I) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Knob

(

(2) Washers

3/t6 x 3/4 x

, ,, ,,r, ,,r_ '''u''_''

(3) Retainer Springs

(Double Loop)

(2) screws .-.. (2) Lock

#10 x 5/8 ,_ 1Washers

[_ I #10

,,,,r= II I'

Parts packet separately in carton

Parts Bag contents not shown full size

Seat

Cassette

Steermg Wheel

Mulcher

i I i t

I I I I I I t I

I I h t

Manual Parts Bag

Video

Plate

(2) Shoulder (2) Washers 3/8

Bolts _,) x 7/8 x 14 Ga.

(2) Centerlock @

Nuts

(2) Gauge Wheels

Steering

Wheel Insert

_ok

Assemblies

Slope Sheet Steering

Sleeve

Steering

Sleeve Extension

_(_) Front Link Assemblies _

Your new tractor has been assembled at the factory with exception of those parts left unassembted for shipping purposes. To ensure safe and proper operation of your tractor

all parts and hardware you assemble must be tightened securely° Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin.

TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor isto roll off skid.

easier. Standard wrench sizes you need

are listed below. (1) 3/4" wrench

(2) 1/2" wrench (1) Utility knife (1)Pliers

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating posi- tion (seated behind the steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

o Remove all accessible loose parts and

parts boxes from shipping carton (See page 6).

• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.

° Remove mower and package materials.

• Check for any additional loose parts or boxes and remove.

BEFORE ROLLING TRACTOR OFF SKID

ATTACH STEERING WHEEL

• Remove Iocknut and large flat washer from steering shaft.

= Position front wheels of the tractor so

they are pointing straight forward.

• Slide the steering sleeve over the steer- ing shaft.

• Align tabs and press steering sleeve extension into bottom of steering wheel.

° Position steering wheel so cross bars

are horizontal (left to right) and slide

onto adapter.

° Secure steering wheel to steering shaft

with Iocknut and large flat washer previ-

ously remove& Tighten securely.

° Snap steering wheel insert into center

of steering wheel.

° Remove protective materials from trac-

tor hood and grill.

(I) 3/4" Socket w! drive rachet

(1) Phillips Screw- driver

(t) Tire pressure gauge

, Steering

Steering Wheel Adapter

Steering Sleeve

/ Extension

Steer ng _ ,._ -. .......

Shaft _[ _5_? .--_Z-.. ,,,

Steenna _t:Z3; _._ ,, / '_

Sleeve kL"_J_ ' ,,',-, , _" / _;

TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls) o Press lift lever plunger and raise attach-

ment lift lever to its highest position.

o Release parking brake by depressing

clutch/brake pedal.

° Place freewheel control in freewheeling

position to disengage transmission (See

'q'O TRANSPORT" in the Operation section of this manual).

° Roll tractor forward offskid.

HOW TO SET UP YOUR TRACTOR CONNECTBATTERY

° Lifthoodto raisedposition°

° If this batteryis putintoservice after

monthand year indicated on label (label

located between terminals) charge bat- tery for minimum of one hour at 6-10 amps, (See "BATTERY" in

MAINTENANCE section of this manual for charging instructions).

Seat

Seat Pan

Flat Washer

Adjustment Knob

Label

INSTALL SEAT

Adjust seat before tightening adjustment

knob°

• Remove cardboard packing on seat pan.

• Place seat on seat pan and assemble shoulder bolt, Tighten shoulder bolt securely°

° Assemble adjustment knob and flat

washer loosely. Do not tighten,

• Lower seat into operating position and sit on seat.

• Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down°

• Get off seat without moving its adjusted position.

• Raise seat and tighten adjustment knob securely.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance. o Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" on pag_ 5 of this manual.

CHECK BRAKE SYSTEM After you learn how to operate your tractor

check to see that the brake is properly adjusted. See '%0 ADJUST BRAKE" in the Service and Adjustments section of this

manual, INSTALL MOWER AND DRIVE BELT

Be sure tractor is on level surface and

mower suspension arms are raised with attachment lift control, Engage parking brake.

• Cut and remove ties securing anti-sway bar and belts. Swing anti-sway bar to

left side of mower deck.

o Slide mower under tractor with dis-

charge guard to right side of tractor,

IMPORTANT: Checkbeltfor proper rout- ing in all mowerpulleygrooves. Install

belt into electricclutchpulleygroove.

o Installonefront link in top hole ofthe

righthand front mowerbracketand right handfront suspensionbracket. Retain withtwo single loop retainerspringsas

shown,

• Installsecond front link in left handfront suspensionbracketonly and retainwith

single loopretainerspring as shown.

° Turn height adjustmentknobcounter°

clockwise untilitstops.

• Lowermowerlinkagewith attachment

lift control.

• Placethe left handsuspensionarm on

outwardpointingdeck pin_ If necessary,

rockand raisefront of mowerto align

deck pin with the hole in suspension arm. Retainwith doubleloop retainer

springwithloopsdown as shown.

• Slide leftside of mower back and install

theunattachedfront link in top holeof theleft hand frontmowerbracket.

Retainwithsingleloopretainerspring asshown.

o Placethe right handsuspension arm on

outwardpointing deckpin. if necessary,

rockand raisefront of mowerto align deck pin with the hole in suspension arm. Retainwith double loop retainer springwithloopsdown as shown.

° Connect anti-swaybar to chassisbrack-

et under leftfootrest and retainwith double loop retainerspring_

o Turnheight adjustmentknob clockwise

to remove slack frommowersuspen- sion.

° Raise mower to highest position. ° Assemble gauge wheels (See TO

ADJUST GAUGE WHEELS in the Operation section of this manual).

CHECK MOWER LEVELNESS For best cutting results, mower should be

properly leveled. See 'q-O LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replac-

ing motion, mower drive, and mower blade

drive belts in the Service and Adjustments

section of this manual. Verify that the

belts are routed correctly.

Chassis Retainer Spring Bracket (Outward pointing

Shoulder deck pins) Bolt

3/8

3/8-16 Center

Locknut

Double Loop

Use Pliers For

Retainer Springs

Retainer Spring

Doubfe Loop

Anti-Sway Bar

Front

Suspension Suspension

Arms Brackets

Front Mower

Bracket

Single Loop Retainer Springs

Discharge Guard

Idler Pulley

INSTALL MULCHER PLATE

• Install two latch hooks to mulcher plate

using screw, washer, lock washer, and weld nut as shown°

NOTE: Pre-assemble weld nut to latch

hook by inserting weld nut from the top with hook pointing down. Tighten hard_ ware securely.

° Raise and hold deflector shield in up-

right position.

° Place front of mulcher plate over front of

mower deck opening and slide into place, as shown°

° Hook front latch into hole on front of

mower deck.

• Hook rear latch into hole on back of

mower deck.

_CAUTION: Do not remove discharge guard from mower, Raise and hold guard

when attaching mulcher plate and allow it to rest on plate while in operation.

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for discharging or installation of optional grass

catcher accessory, NOTE: It is not necessary to change

blades. The mulcher blades are designed

for discharging and bagging also.

Weld Nut from the To Hook Points

Lock Washer

Latch

Weld Hook Nut

Nut

Latch

Lock

Washer Washer

Mulcher _-----Screw Plate

v' CHECKLIST

PLEASE REVIEW THE FOLLOWING

CHECKLIST: t," All assembly instructions have been

completed.

v" No remaining loose parts in carton_ v' Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

v' Seat is adjusted comfortably and

tightened securely.

v' All tires are properly inflated. (For

shipping purposes, the tires were

overinflated at the factory).

v' Be sure mower deck is properly leveled

side-to-sideifront-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

v' Check mower and drive belts, Be sure

they are routed properly around pulleys and inside all belt keepers.

v' Check wiring. See that all connections

are still secure and wires are properly clamped.

v' Before driving tractor, be sure free.-

wheel control is in drive position.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO

THE FOLLOWING IMPORTANT ITEMS:

,/ Engine oil is at proper level. ,I" Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/ Become familiar with all controls - their

location and function. Operate them before you start the engine.

,/ Be sure brake system is in safe operat-

ing condition_

/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation

section of this manual).

Deflector Shield

Latch

Hooks

These symbolsmayappearonyourtractor or in literaturesuppliedwith the product. [.earnand understandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD SLOW

WARNING

FAST

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON T

FUEL

ATTACHMENT

CLUTCH ENGAGED

CHOKE MOWER HEIGHT PARKING BRAKE

REVERSE NEUTRAL HIGH

LOCKED

OVER TEMP

LIGHT

UNLOCKED MOWER LIFT

LOW PARKING BRAKE

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

HYDROSTATIC FREE WHEEL

(Hydro Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR

TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Light Switch Position

Ignition

Ammeter

Throttle Control

Switch

Attachment Clutch Switch

Plunger

Brake

Clutch/Brake Control

Choke

Height Adjustment

Knob

Freewheel Control

__ Lift Lever

Attachment Lift Lever

Motion Control Lever

Speed 3MPH _

2MPH tMPH

, ,, ,, _ , ,,,, ..... _ r,,, " hFP_'' _ ' 'J 'H ...........

Our tractors conform to the safety standards of the American

......................................................... , L i J,i ,,, ,,ll

National Standards Institute.

ATTACHMENT CLUTCH SWITCH: Used

to engage the mower blades, or other at-

tachments mounted to your tractor.

CHOKE CONTROL: Used when starting a cold engine.

LIGHT SWITCH: Turns the headlights on and off.

THROTTLE: Used to control engine speed.

CLUTCH/BRAKE PEDAL: Used for declutching and braking the tractor and

starting the engine.

FREEWHEEL CONTROL: Disengages

transmission for pushing or slowly towing the tractor with the engine off.

HEIGHT ADJUSTMENT KNOB: Used to

adjust the mower cutting height. MOTION CONTROL LEVER: Selects the

speed and direction of the tractor. ATTACHMENT LIFT LEVER: Used to

raise and lower the mower deck or other

attachments mounted to yodrtra_ct0r.

LIFT LEVER PLUNGER: Used to release

attachment lift lever when changing its position.

IGNITION SWITCH: Used for starting and

stopping the engine.

AMMEi;ER: Indicates batte_ charging (+) or discharging (-)°

PARKING BRAKE: Locks clutch/brake into the brake position.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or

repairs. We recommend a wide vision safety mask over spectacles, or stare

dard safety glasses.

HOW TO USE YOUR TRACTOR

Your tractor is equipped with an operator presence sensing switch. When engine is

running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine. TO SET PARKING BRAKE

o Depress clutch/brake pedal into full

=BRAKE" position and hold.

° Place parking brake lever in "EN-

GAGED" position and release pressure

from clutch/brake pedal. Pedal should

remain in =BRAKE" position. Make sure parking brake will hold tractor secure.

Throttle Push-In to Attachment Clutch

Control Switch Pull Out To

"Engage"

"Brake"

-Position

"Engaged" Position

Pedal "Drive" "Disengaged" Position Position

STOPPING

MOWER BLADES

• To stop mower blades, move attach- ment clutch switch to "DISENGAGED"

position.

GROUND DRIVE - o To stop ground drive, depress

clutch/brake pedal into full "BRAKE" position.

= Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever

does not return to neutral (N) position when the clutch/brake pedal is depressed.

ENGINE -

= Move throttle control to slow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire".

, Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use,

° Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch

in any position other than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditions when

tractor is standing idle with the engine run-

ning, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas_

,_ CAUTION: Always stop tractor com-

pletely, as described above, before leaving the operator's position; to empty grass

catcher, etc. THROTTLE CONTROL

Always operate engine at full throttle.

Operating engine at less than full throt-

i tle reduces the rate.

battery charging Full throttle offers the best bagging and mower performance.

CHOKE CONTROL

Use choke control whenever you are start-

ing a cold engine. Do not use to start a warm engine. = To engage choke control, pull knob out.

Slowly push knob in to disengage.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever° ° Start tractor with motion control lever in

neutral (N) position.

° Release parking brake and clutch/brake

.... pedal

° Slowly move motion control lever to

desired position.

NOTE: The effort to move the motion con- trol lever will reduce after the first few

hours of use. This is normal.

TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by turning

the height adjustment knob in desired direction.

° Turn knob clockwise (C,)to raise cutting

height.

• Turn knob counterclockwise (,.3)to lower cutting heighL

The cutting height range is approximately

1-1/2" to 4". The heights are measured from the ground to the blade tip with the engine not running. These heights are ap- proximate and may vary depending upon soil conditions, height of grass and types of grass being mowed. o The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches during

hot months_ For healthier and better looking lawns, mow often and after

moderate growth_

• For best cutting performance, grass

over 6 inches in height should be mowed twice° Make the first cut rela-

tively high; the second to desired height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when

mower is at the desired cutting height in

operating position. Gauge wheels then

keep the deck in proper position to help

prevent scalping in most terrain condi- tions.

° Adjust gauge wheels with tractor on a

flat level surface°

° Adjust mower to desired cutting height

(See '%0 ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).

o With mower in desired height of cut po-

sition, gauge wheels should be assem- bled so they are slightly off the ground.

Install gauge wheel in appropriate hole

with shoulder bolt, 3/8 washer, and 3/8-

16 locknut and tighten securely.

o Repeat for opposite side installing

gauge wheel in same adjustment hole.

Gauge Wheel _ Mounting. _---_i-_

Bracket "_,_

3/8-16 (__'t.L"_.._

3/8 Washer_

Gauge Wheel ---"

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the

engine running and the attachment clutch engaged will shut off the engine.

° Select desired height of cut.

• Lower mower with attachment lift con- trol.

= Start mower blades by engaging attach-

ment clutch control.

° TO STOP MOWER BLADES - disen-

gage attachment clutch control.

Attachment Clutch

Switch Pull Out To

Attachment Lift Lever High Position

/ Low

;_Position

"Enga_ _

Push In To <--_

_'\ Discharge

_Disengage" _ _Y

,_CAUTION: Do not operate the mower

without either the entire grass catcher, on mowers so equipped, or the discharge guard in place. TO OPERATE ON HILLS

_kCAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope. Use the slope guide provided at the back of this manual.

• Choose the slowest speed before start-

ing up or down hills.

° Avoid stopping or changing speed on

hills.

o If slowing is necessary, move throttle

control lever to slower position.

° If stopping is absolutely necessary, push

clutchlbrake pedal quickly to brake posi,- tion and engage parking brake°

° Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutchlbrake pedal is depressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

° Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission _bYp[a£!ng freewheel control in freewheeling position.

Freewheel control is located at the rear drawbar of tractor.

• Raiseattachmentlift to highestposition with attachmentlift control.

• Pullfreewheelcontrol knob outand hold in position byinserting retainerspring

into forward hole of control rod.

o Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure,

NOTE: To protect hood from damage when

transporting your tractor on a truck or a trailer, be sure hood is closed and secured

to tractor. Use an appropriate means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER

ATTACHMENTS

Tow only the attachments that are recom-

mended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of

a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

• The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

° Check engine oil with tractor on level

ground.

• Unthread and remove oil fill cap/dip-

stick; wipe oil off. Reinsert the dipstick

into the tube and rest oil fill cap on the

itube. Do not thread the cap onto the tube° Remove and read oil level. If nec-

essary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the Customer

: Responsibilities section of this manual).

_ To change engine oil, see the Customer

_ Responsibilities section in this manual.

_DD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline.

Purchase fuel in quantities that can be

used within 30 days to assure fuel fresh

hess.

IMPORTANT: When operating in tempera- tures below 32 F(0 C), use fresh, clean

winter grade gasoline to help insure good cold weather starting.

,_kWARNING: Experience indicates that

alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine

problems, the fuel system should be emp- tied before storage of 30 days or longer.

Drain the gas tank, start the engine and let

it run until the fuel lines and carburetor are

empty. Use fresh fuel next season. See

Storage Instructions for additional informa- tion. Never use engine or carburetor

cleaner products in the fuel tank or perma-

nent damage may occur.

,_kCAUTION: Fill to bottom of gas tank

filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or use

gasoline near an open flame. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine. o Be sure freewheel control is in the

transmission engaged position=

• Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

• Place motion control lever in neutral (N)

position.

o Move attachment clutch to "DISEN-

GAGED" position.

o Move throttle control to fast position ° Pull choke control out for a cold engine

start attempt. For a warm engine start attempt the choke control may not be

needed.

Note: Before starting, read the warm and cold starting procedures below.

• Insert key into ignition and turn key

clockwise to "START" position and release key as soon as engine starts.

Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several

attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.

WARMWEATHERSTARTING(50° F AND ABOVE)

• When enginestarts,slowlypush choke control in untiltheenginebegins to run smoothly.If theengine startsto run

roughly,pull the chokecontrol outslight- lyfor afewsecondsandthen continue

to pushthe controlinslowly.

o The attachmentsand grounddrive can

nowbeused.Ifthe engine doesnot

accept theload, restarttheengine and allow it to warm upfor oneminute using the chokeas describedabove.

COLDWEATHERSTARTING(50° FAND BELOW)

• When enginestarts,slowly pushchoke control in untilthe engine beginsto run

smoothly.Continue to pushthe choke control in smallstepsallowingthe engine to acceptsmallchangesin speed andload, until the chokecontrol

isfullyin. If the enginestartsto run roughly,pull the chokecontrol out slight- lyfor a fewsecondsand then continue

to push thecontrolin slowly,This may

requirean enginewarm-upperiodfrom

severalsecondstoseveralminutes, dependingonthetemperature.

AUTOMATICTRANSMISSIONWARM-UP

* Before driving the unit in cold weather,

the transmission should be warmed up as follows:

,Be sure the tractor is on level ground.

•Place the motion control lever in

neutral. Release the parking brake and let the clutch/brake slowly return to

operating position_

,Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

o The attachments can be used during

the engine warm-up period after the transmission has been warmed up and

may require the choke control be pulled out slightly.

NOTE:A high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be

adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGE TRANSMISSION

,_CAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the trans- mission be purged before operating tractor

for the first timer This procedure will

remove any trapped air inside the trans- mission which may have developed during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla- tion before operating the tractor.

, Place tractor safely on level surface with

engine off and par.kin.g brake seL

, Disengage transmlss=on by placing free-

wheel control in freewheeling position (See '%0 TRANSPORT" in this section

of manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to slow position° With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal

• Move motion control lever to full forward

position and hold for five (5) seconds. Move lever to full reverse position and

hold for five (5) seconds. Repeat this procedure three (3) times.

NOTE: During this procedure there will be

no movement of drive wheels. The air is

being removed from hydraulic drive sys- tem.

• Move motion control lever to neutral (N)

position. Shut off engine and set parking brake,

• Engage transmission by placing free-

wheel control in driving position (See "TO TRANSPORT" in this section of

manual).

• Sitting in the tractor seat, start engine.

After the engine is running, move throt-

tle control to half (1/2) speed. With motion control lever in neutral (N) posi- tion, slowly disengage clutch/brake pedal.

• Slowly move motion control lever for-

ward; after the tractor moves approxi- mately_five.(5) feet, slowly move motion

control lever to revei:se p_sitioh_After .....

the tractor moves approximately five (5) feet return the motion control lever to

the neutral (N) position. Repeat this pro- cedure with the motion control lever

three (3) times.

• Your tractor is now purged and ready for

normal operation.

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

o Mower should be properly leveled for

best mowing performance. See '%0

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

° The left hand side of mower should be

used for trimming.

° Drive so that clippings are discharged

onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cut- ting.

o When mowing large areas, start by turn-

ing to the right so that clippings wilt dis- charge away from shrubs, fences, drive- ways, etc. After one or two rounds, mow

in the opposite direction making left

hand turns until finished,

o If grass is extremely tall, it should be

mowed twice to reduce load and possi- ble fire hazard from dried clippings.

Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave unde-

sirable clumps. Allow grass to dry before mowing.

o Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by se- lecting a low enough gear to give the

mower the best cutting performance as

well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the at-

tachment being used.

MULCHING MOWING TIPS

IMPORTANT: For best performance, keep mower housing free of built-up grass and

trash, Clean after each use_

° The special mulching blade will recut

the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn, Always

mulch with your highest engine (blade)

speed as this will provide the best recut- ting action of the blades,

• Avoid cutting your lawn when it is weL Wet grass tends to form clumps and

interferes with the mulching action, The best time to mow your lawn is the early

afternoon. At this time the grass has

dried and the newly cut area will not be exposed to the direct sun,

o For best results, adjust the mower cut-

ting height so that the mower cuts off only the top one4hird of the grass

blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

° Certain types of grass and grass condi-

tions may require that an area be mulched a second time to completely hide the clippings, When doing a sec- ond cut, mow across or perpendicular to

the first cut path.

° Change your cutting pattern from week

to week, Mow north to south one week then change to east to west the next

week. This will help prevent matting and

graining of the lawn.

Max 1/3

CUSTOMER RESPONSIBILITIES

i i i illlllllll i i.,i,,..,i .................

sc. o= ,"

REGULAR SERVICE _'_./,_"4_J SERVICE DATES

CheckCheckBrakeOperationTirePressure '' _' _ .....................

Check Operator Presence and

T Interlock Systems

R C'he'ck for Loose Fasteners ........................ _ ............... _7

A Sharpen/Replace Mower Blades .......... ' _41 1 'I _ "

C Lubrication Chart '"' _ ......

0 Check Battery Level , ...... ....... _

R Clean Battery and Terminals _ : if ....

Check Transaxle Cooling ....... if ,........

Adjust Blade Belt(s) Tension ......... Ks ......

Adjust Motion Drive Belt(s) Tension .... I[vfs .....

Check Engine Oil Level if Change Engine Oil _.;_,3

E CleanAirF,ter .......... _ ..............

N Clean Air Screen 1_2

G Insp'e'ctMumeriSparkAttester .......... V _

Replace Oil Filter (}f equipped) _,_

RE Ctean Engine Cooling Fins ........... :

Replace Spark Plug if I_ Re---'placeAir Filter Paper Cartridlg_',,",,' 1##'2

R_eplace Fuel Fiiter

1 - Change more often when opereUng under a heavy {c_ad or"in high arrbienl tempere_res 5 = If equipped with ad_uetabte system 2 * Service mere often when vperaling in d_dy or dusty condigene, 6 - Not required if equipped with maintensnce-free better_ 3 _ it eq#tpped with oil lilter, change oil every 50 hours

4 -RepIace btedes mere often when mowing in sandy soil

GENERAL RECOMMENDATIONS The warranty on this tractor does not cover

items that have been subjected to operator

, ,, ,u,,ull .........

7 - T_ghten front axle p_votbott to 35 ff,,-lbs maximum

Do not overtighten

LUBRICATION CHART

@ S Spindle

Zerk f_:: Zerk

abuse or negligence. To receive full value from the warranty, operator must maintain tractor as instructed in this manual. Some

adjustments will need to be made periodi-

O Front Wheel Bearin¢

cally to properly maintain your tractor. All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season. o Once a year you should replace the

spark plug, clean or replace air filter, and check blades and belts for wear., A new

spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

° Check engine oil level

• Check blake operation.

- Check tire pressure. ° Check operator presence and interlock

systems for proper operation.

• Check for loose fasteners.

O Engine,

Clutch

or(s)

Piv .j ,.. .,

@SAE 30 or 10w30 Motor OIL O General Purpose Grease

O Refer to Maintenance "Engine" Section

IMPORTANT: Do not oil or grease the pivot points which have special nylon bear-ings.

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating bearings. If you feel they must be lubricated,

use only a dry, powdered graphite type lubri- cant sparingly.

Front

Wheel

Bearing

Zerk

TRACTOR Always observesafety ruleswhenper-

formingany maintenance.

BRAKE OPERATION Iftractor requiresmorethansix (6) feet

stopping distanceat highspeed in highest

gear,then brakemustbe adjusted.(See

=TOADJUST BRAKE"inthe Serviceand Adjustmentssectionof this manual).

TIRES

o Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" on page 3 of this manual).

° Keep tires free of gasoline, oil, or insect

control chemicals which can harm rub-

ber.

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

flat tires due to stow leaks, tire sealant

may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure that operator presence and inter-

lock systems are working propedyo If your tractor does not function as described

below, repair the problem immediately. ° The engine should not start unless the

clutch!brake pedal is fully depressed and attachment clutch control is in the

disengaged position.

° When the engine is running, any

attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine,

° When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best resultsmower blades must be

kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

° Raise mower to highest position to allow

access to blades.

• Remove hex bolt, lock washer and flat

washer securing blade.

, Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT; To ensure proper assembly, center hole in blade must align with star

on mandrel assembly. o Reassemble hex bolt, lock washer and

flat washer in exact order as shown.

° Tighten bolt securely (27-35 Ft. Lbs.

torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Trailing Edge

Lock

_- Hex Bolt (Grade 8',

*A Grade 8 heat treated bolt can be

identifiedby six lines on the belt headr

TO SHARPEN BLADE

NOTE: We do not recommend sharpening

blade, but if you do, be sure the blade is balanced,

Care should be taken to keep the blade balanced. An unbalanced blade will cause

excessive vibration and eventual damage to mower and engine.

o The blade can be sharpened with a file

or on a grinding wheel. Do not attempt

to sharpen while it is on the mower.

° To check blade balance, you will need a

5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone balancer,

follow the instructions supplied with bai-

ancer). NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not. o Slide blade onto an unthreaded portion

of the steel bolt or pin and hold the bolt or pin parallel with the ground. If blade

is balanced, it should remain in a hori- zontal position. If either end of the blade moves downward, sharpen the heavy

end until the blade is balanced.

Center Hole ./ /

or P=n_

BATTERY Your tractor has a battery charging system

which is sufficient for normal use.

However, periodic charging of the battery

with an automotive charger will extend its

20 lifeo

Center Hole

Mandrel Assembly

+ 44 hidden pages