Craftsman 917272084 Owner’s Manual

Owner's Manual

JCRRFTSMIIH°I

LAWN TRACTOR

17.0 HP, 42" Mower

Electric Start

Automatic Transmission

Model No.

917.272084

I_] his product has a low emission engine which operates I

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II60179 U.S.A

Visit our Craftsman website:www.sears.com/craftsman

differently from previously built engines. Before you start the

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat

Iengine, read and understand this Owner's Manual.

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

AssemblyPre-Operation ....................... 8

Operation ............................................ 11

Maintenance ....................................... 18

LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in matedal or workmanship according to the guidelines of coverage listed

below. Sears will also provide free labor for these applicable warranted parts for the two fullyears. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).

For your convenience, IN HOME warranty service will still be available after the first 30

days of purchase, but a trip charge will apply. This charge will be waived if the Crafts-

man product is dropped off at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®. This warranty applies only while this

product is within the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, including but not limited to blades, spark plugs, air cleaners, belts, and oil filters.

• Standard Maintenance Servicing, oil changes, or tune-ups

• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bendthe frame or crankshaft, or over-speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in

the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within 30 days of its

purchase date.

• Normal deterioration and wear of the exterior finishes, or product label replacement.

• Riding equipment used for commercial or rental purposes.

LIMITED WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be

available but a trip charge will apply. This charge will be waived if the Craftsman product is dropped of at an authorized Sears location. For the nearest authorized Sears location, please call 1-800-4-MY-HOME®.

Maintenance Schedule ...................... 18

Service and Adjustments .................... 22

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Sears Service ...................... Back Cover

This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which

vary, from state to state. Sears, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

Look for this symbol to point out

important safety precautions. It means CAUTION!!! BECOMEALERT!H YOUR

SAFETY IS INVOLVED. •

CAUTION: In order to prevent

accidental starting when setting up,

transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark plug.

_, CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

_, CAUTION: Tow only the attachments that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is

dangerous. -13res can lose traction with the ground and cause you to lose control

of your tractor. &WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause cancer and birth defects or other repro-

ductive harm.

WARNING: Battery posts, terminals

and related accessories contain lead and lead compounds, chemicals known

to the State of California to cause cancer and birth defects or other reproductive

harm. Wash hands after handling. I. GENERAL OPERATION

• Read, understand, and follow all instructions in the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

• Never carry passengers.

Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Be aware of the mower discharge direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in

place. Slow down before tuming.

Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove

keys before dismounting. Turn off blades when not mowing.

Stop engine before removing grass catcher or unclogging chute.

Mow only in daylight or good artificial

light.

Do not operate the machine while under

the influence of alcohol or drugs. Watch for traffic when operating near or

crossing roadways.

Use extra care when loading or unload- ing the machine into a trailer or truck.

Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding

mower safely enough to protect them- selves and others from serious injury. Keep machine free of grass, leaves or

other debris build-up which can touch hot exhaust / engine parts and bum. Do

not allow the mower deck to plow leaves or other debds which can cause build-

up to occur. Clean any oil or fuel spillage before operating or stodng the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re- sult in severe injury or death. All slopes

require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven

terrain could overturn the machine, Tall

grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Follow the manufacturer's recommenda-

tions for wheel weights or counter- weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades

and proceed slowly straight down the

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, tum slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly tum over if a wheel is over the

edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out o! the mowing area and under the watchful care of another

responsible adult,

• Be alert and turn machine off if children

enter the area.

• Before and when backing, look behind

and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind comers, shrubs, trees, or other objects that may obscure vision.

IV.SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow

engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade

attachment bolts, tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you

strike an object. Repair, if necessary, before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always took down

and behind before and while backing.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15 ° Max),

not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turn on slopes unless neces-

san], and then, turn slowly and gradu- ally downhill, if possible.

PRODUCT SPECIFICATIONS

Gasoline 1.25 Gallons Capacity Unleaded

and Type: Regular Oil Type SAE 10W30

(Above 32°F)

API-SF-SJ): SAE 5W-30

(Below 32°F)

Oil Capacity: 4.5 Pints

Spark Plug: Champion RC12YC

GAP: .030")

Ground Speed Forward: 5.5

(MPH): Reverse: 2.4

Tire Pressure: Front: 14 PSI

Rear: 10 PSI

Charging

System: 15 Amps @ 3600 RPM Battery: Amp/Hr: 30

Min. CCA: 240 Case Size: U1R

Blade Bolt 27-35 Ft. Lbs.

Torque:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor.

Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly.

Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this

product. Contact your nearest Sears store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor is equipped with an internal combustion engine and

should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if any). If a spark arrester is

used, it should be maintained in effective working order by the operator.

In the state of California the above is

required by law (Section 4442 of the

California Public Resources Code).

Other states may have similar laws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available

through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

(1) Locknut

1/2-20

Steering

Boot

Steering Wheel

(1) Locknut 1/4-28

_ Steering

(1) Hex Bolt 1/4-28 x 1-1/4

Wheel Adapter

(1) Large Flat Washer

Steering

Extension

Shaft

Slope Sheet

(_ 17/32x 1-3/16x 12

(1) Washer

Gauge

_(1) Knob

For Future Use

Keys

Video Cassette

Your new tractor has been assembled at the factory with the exception of those parts

left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR

ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (1) Pliers (2) 7/16" wrench (1) Utilityknife

(1) Tire pressure gauge

When right or left hand is mentioned in this manual, it means, from your point of

view, when you are in the operating

position (seated behind the steering

wheel).

I_ _ Insert

Steering /

Wheel

_1/2 Hex Nut

ge Flat Washer

Boot

TO REMOVE TRACTOR FROM

CARTON

UNPACK CARTON

1. Remove all accessible loose parts and parts boxes from carton.

2. Cut, from top to bottom, along lines

on all four corners of carton, and lay panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

1/4 Locknut __ Extension Shaft

,_-----1/4 Hex Bolt

Lower " _ """"

Steering _ _ ", ",

Shaft/_ , _2' _ ',

"_._-.. - "_,,"J Slots

FROM SKID

A'n'ACH STEERING WHEEL

ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 1/4 hex bolt and Iocknut.

Tighten securely.

IMPORTANT: Tighten bolt and nut securely to 10-12 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.

5. Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 1/2 hex nut and tighten securely.

7. Snap steering wheel insert into center of steering wheel.

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tires

where tractor is to roll off skid.

CHECK BATTERY

1. Lift seat pan to raised position. NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BAI-I-ERY" in Maintenance

section of this manual for charging instructions).

_rminal

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and flat

washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolts are positioned over the

large slotted holes in pan.

4. Push down on seat to engage shoulder bolts in slots and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat

Seat Pan

Shoulder Bolts

Flat Washer

Adjustment Knob

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section for location and function of controls)

1. Press lift lever plunger and raise

attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in "transmis- sion disengaged" position (See =TO

TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid.

5. Remove banding holding deflector shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and

function of controls) _1_WARNING: Before starting, read,

understand and follow all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed.

2. Check engine oil level and fill fuel

tank with gasoline.

3. Place freewheel control in "transmis- sion engaged" position. (See "TO

TRANSPORT" in the Operation

section of this manual).

4. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7. Start the engine. After engine has started, move throttle control to idle

position.

8. Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

skid.

10.Apply brake to stop tractor, set parking brake and place motion control lever

in neutral position.

11 .Turn ignition key to "STOP" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE (If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front

of mower deck opening and slide into place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

Deflector

Shield

CAUTION: Do not remove deflector

shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

Mulcher Plate

Latch

Hooks

TO CONVERTTO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory.

NOTE: It is not necessary to change blades. The mulching blades are

designed for discharging and bagging also.

CHECKTIREPRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes. Correct tire pressure is important for best

cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cutting results, mower housing

should be properly leveled. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual. Verify that the

belts are routed correctly.

CHECK BRAKESYSTEM

After you learn how to operate your tractor, check to see that the brake is

propedy adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual.

v"CHECKLIST

Before you operate your new tractor, we

wish to assure that you receive the best performance and satisfaction from this quality product.

Please review the following checklist:

,/" All assembly instructions have been

completed.

,I No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory).

•/ Be sure mower deck is propedy leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be propedy inflated

for leveling).

,/Check mower and drive belts. Be sure

they are routed propedy around pulleys

and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

,/Before driving tractor, be sure free-

wheel control is in "transmission engaged" position (see "TO TRANS-

PORT' in the Operation section of this manual).

While learning how to use your tractor, pay extra attention to the following

important items: ,I Engine oil is at proper level.

,I Fuel tank is filled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

location and function. Operate them

before you start the engine.

,/Be sure brake system is in safe

operating condition.

•/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and

transmission purging instructions (See "TO START ENGINE" and "PURGE

TRANSMISSION" in the Operation section of this manual).

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

r:- A

BATTERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

WARNING

LIGHT

LOCKED

R N H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

ATTACHMENT SLOPE HAZARDS

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

KEEP AREA CLEAR

FREE WHEEL

(Automatic Models only)

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Attachment Clutch

Ammeter J Lever

Throttle/Choke Control Attachment

Clutch/Brake Height

Pedal Adjustment

Freewheel Control

Ignition Switch

.... "-._-, Plunger

Light Switch

Lift

Lift Lever

indicator

Parking Brake Lever

Motion Control

Lever

Our tractors conform to the safety standards of the

American National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

A'n'ACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for starting and

stopping the engine. LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH POSITION - Turns the headlights on and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing

The operation of any tractor can result in foreign objects thrown into the

eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any

adjustments or repairs. We recommend standard safety glasses or a wide vision safety mask worn over spectacles.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

1. Depress clutch/brake pedal all the way down and hold.

2. Pull parking brake lever up and

release pressure from clutch/brake pedal. Pedal should remain in brake position. Make sure parking brake will

hold tractor secure.

Attachment Clutch Lever =Engaged" Position

_ Ignition Key

...___/_Disengaged"

Throttle/'_ ,,_--'_.,_/JPosition

Choke "_l : \ _\\_v" .. Control _ .\:, \_ Parking

Clu_; _ '_-'_:_.-o_,,_/"Engaged ur_Ke P'eoa Position

e_rol

/ _ _'-Brake--'.._ Lever

=Disengaged" Position

Position STOPPING

MOWER BLADES -

• To stop mower blades, move attach- ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE -

• To stop ground drive, depress clutch/ brake pedal all the way down.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGINE -

• Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and allowing engine to idle

before stopping may cause engine to "backfire".

• Turn ignition key to "STOP" position and remove key. Always remove key

when leaving tractor to prevent

unauthorized use.

• Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any posilJonother than "STOP" will cause the

battery to discharge and go dead. NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when

stopping tractor on grass areas.

CAUTION: Always stop tractor

completely, as described above, before leaving the operator's position.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full throttle

reduces the battery chargingrate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACK- WARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to

desired position.

TO ADJUST MOWER cu'n'ING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade tip

with the engine not running. These heights are approximate and may vary

depending upon soil conditions, height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and

after moderate growth.

• For best cutting performance, grass

over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TOADJUSTGAUGEWHEELS

Gaugewheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most

terrain conditions. NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT' in this section of manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side, installing gauge wheel in same adjustment

hole.

Gauge Wheel

Locknut

3houlder

3/8 _JJBolt

Gauge Wheel

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by

the operator to leave the seat with the engine running and the attachment clutch

engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

,I_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector

shield in place.

Attachment ._. Attachemnt

Clutch Lever Lever =Engaged" High

Position Position

Position

"Disengaged_

Position

TO OPERATE ON HILLS

_CAUTION: Do not drive up or down hills with slopes greater than 15 ° and do

not drive across any slope. Use the slope guide at the back of this manual.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release parking brake and clutch/brake pedal.

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor, be

sure to disengage transmission by placing freewheel control in freewheeling

position. Freewheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To re-engage transmission, reverse above procedure.

Deflector

TransmlsslonEngaged

Transmission Disengaged

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER A'n'ACH- MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the

ground and cause you to lose control of

your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been

shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Remove oil fill cap/dipstick and wipe

clean, reinsert the dipstick and screw

cap tight, wait for a few seconds, remove and read oil level. If neces-

sary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should

change oil for easier starting ((See the oil viscosity chart in the Maintenance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank to bottom of tank filler

neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead

oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase

fuel in quantities that can be used within 30 days to assure fuel freshness.

A, CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline

near an open flame. IMPORTANT: When operating in tem-

peratures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting.

_I_CAUTION: Alcohol blended fuels

(called gasohol or using ethanol or

methanol) can attract moisture which

leads to separation and formation of

acids during storage. Acidic gas can

damage the fuel system of an engine while in storage.

To avoid engine problems, the fuel

system should be emptied before storage of 30 days or longer. Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty, Use fresh fuel next season. See Storage Instruc-

tions for additional information, Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

TO START ENGINE When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motion control lever in neutral (N) position.

4. Move attachment clutch to disen- gaged position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignition and turn key clockwise to start position and release

key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute. If the

engine does not start after several attempts, move throttle control to fast

position, wait a few minutes and try again. If engine still does not start,

move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° F and

above)

7. When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can

now be used. If the engine does not accept the load, restart the engine and

allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

7. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to fast position. This may require an

engine warm-up period from several seconds to several minutes, depend- ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before driving the unit in cold weather,

the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in

neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance. (See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.)

PURGE TRANSMISSION

A CAUTION: Never engage or disengage freewheel lever while the engine is

running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating

tractor for the first time. This procedure will remove any trapped air inside the trans-

mission which may have developed during shipping of your tractor. IMPORTANT: Should your transmission

require removal for service or replacement, it should be purged after reinstallation

before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set.

2. Disengage transmission by placing freewheel control in "transmission

disengaged" position (See 'q'O TRANSPORT" in this section of

manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With

motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full forward position and hold for five (5)

seconds. Move lever to full reverse position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this step there will be no movement of ddve wheels. The air is being

removed from hydraulic drive system.

5. Move motion control lever to neutral

(N) position. Shutoff engine and set parking brake.

6. Engage transmission by placing

freewheel control in "transmission engaged" position (See "TO TRANS-

PORT in this section of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse position. After the tractor moves

approximately five (5) feet return the motion control lever to the neutral (N)

position. Repeat this procedure with the motion control lever three (3)

times.

Your transmission is now purged and

ready for normal operation.

MOWINGTIPS

• Mower should be properly leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of

this manual.

• The left hand side of mower should be used for trimming.

• Drive so that clippings are discharged onto the area that has already been

cut. Have the cut area to the right of the tractor. This will result in a more

even distribution of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction making left hand turns until finished.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the

grass and not be noticed. Also, the mulched grass will biodegrade quickly

to provide nutrients for the lawn.

Always mulch with your highest engine (blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action. The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass

blades. For extremely heavy grass, reduce your width of cut on each pass

and mow slowly.

• If grass is extremely tall, it should be mowed twice to reduce load and

possible fire hazard from dried clip- pings. Make first cut relatively high; the

second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain

and give best performance of the attachment being used.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu-

lar to the first cut path.

• Change your cutting pattern from week to week. Mow north to south one week

then change to east to west the next

week. This will help prevent matting

and graining of the lawn.

°'T S

Check Operator Presence and

T Interlock Systems V e

R Check for Loose Fastenem V* V_s V /

T Lubrication Chart If

SharperdReplace Mower Blades _V43

0 Check Battery Level

R Clean Battery and TerminaLs If

Check Transaxle Cooling V P

Check V-Belts V' Check Engine Oil Level V _ V S

Change F=ngine Oil (with oil filter) I_,; If I

E Change Engine Oil (without o_1filter) ll_t,2 V / N Clean Air Filter VP2

G Clean Air Screen

i_ Inspect MuffledSp_rk Arrestsr V /

E Replace Oil Filter (If equipped) V_.=

Clean Engine Cooling Fins V / ; Replace Spark Plug _ Ik_ Replace Air Filter Paper Cartridge ! V'2

Replace Fuel Filter t_ I

1 - Change more often when operating under a heavy load or

in high ambient temperatures,

2 - Service morn often when operating in didy or dusty conditions.

,/=

3 - Replace blade_ more olten when mowing in sandy so_l, 4 - Not required if equipped with maintonanc_free battery.

5 - 33ghten front eJde pivot bolt to 35 flabs, maximum.

Oo not overtightml.

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual.

Some adjustments will need to be made periodically to propedy maintain your

tractor.

All adjustments in the Service and Adjust- ments section of this manual should be

checked at least once each season.

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

(_Front Wheel

Bearing

Zerk

_)Engine /

(_) General Purpose Grease

(._)REFER TO Maintenance "ENGINE"SECTION

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract

dust and dirt that will shorten the life of the self-lubricating bearings. If you feel

they must be lubricated, use only a dry, powdered graphite type lubricant sparingly.

>indle

ng Zerk

TRACTOR

Always observe safety rules when performing any maintenance.

BRAKE OPERATION If tractor requires more than six (6) feet

stopping distance at high speed in highest gear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this

manual).

TIRES

• Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may

cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. If your

tractor does not function as described, repair the problem immediately.

• The engine should not start unless the brake pedal is fully depressed and

attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.

• The attachment clutch should never

operate unless the operator is in the

seat. BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: To ensure proper assembly,

center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat

treated.

Blade Center

Edge Up

Flat Mandrel

Lock

_--Hex Bolt (Grade)'

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head.

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen

the heavy end until the blade is

balanced.

Blade

Center

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

19 • Keep battery bolts tight.

• Keepsmall vent holes open.

• Recharge at 6-10 amperes for 1 hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the Service and Adjust- ments section of this manual).

TRANSAXLE COOLING

The transmission fan and cooling fins should

be kept clean to assure proper cooling. Do not attempt to clean fan or transmission

while engine is running or while the transmis-

sion is hot. To prevent possible damage to seals, do not use high pressure water or

steam to clean transaxle.

• Inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for the life of

the transaxle. Should the transaxle ever leak

or require servicing, contact a Sears or other

qualified service center.

V-BELTS

Check V-belts for deterioration and wear after

100 hours of operation and replace if

necessary. The belts are not adjustable. Replace belts if they begin to slip from wear.

ENGINE

LUBRICATION Only use high quality detergent oil rated

with API service classification SF-SJ. Select the oil's SAE viscosity grade

according to your expected operating temperature.

SAE VISCOSITY GRADES

o 3o

TI_MPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANCIE

-2o -to o 10 20 30 40

Change the oil after every 50 hours of

operation or at least once a year if the tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation.

TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove yellow cap from end of drain valve and install the drain tube onto

the fitting.

Oil Drain Valve

Closed and

Yellow ',j._---""T.._""" y

Cap _ _

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown.

6. Remove the drain tube and replace the cap onto the end of the drain valve.

7. Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

8. Use gauge on oil fill cap/dipstick for checking level. Insert dipstick into the

tube and rest the oil fill cap on the tube. Do not thread the cap onto the tube when taking reading. Keep oil

at "FULL" line on dipstick. Tighten cap onto the tube securely when finished.

Drain Tube

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