Craftsman 917272080 Owner’s Manual

Owner's Manual

I IIIIIII 111 III IIIII

CRAFTSMAN°

I I"llrl'llll' I'!! ....

17.0 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272080

oSafety oAssembly

° Operation ° Maintenance

o Repair Parts

,._..__ This product has a low emission engine which operates

differently from previously built engines. Before you start the engine, read and understand this Owner's Manual.

CAUTION: Read and follow all Safety

Rules and Instructions before operating this equipment.

For answers to your questions

about this product, Call:

1-800-659-5917

Sears Craftsman Help Line

5 am - 5 pro, Mon - Sat

Sears, Roebuck and Co,, Hoffman Estates, II 60179

Visit our Craftsman website:www.searsocom/craftsman

Warranty ............................................... 2

Safety Rules ........................................... 3

Product Specifications .......................... 6

Assembly .................................................... 8

Operation .......................................................t 1

Maintenance ............................................. t 8

Maintenance Schedule ....................... 18

Service and Adjustments .................... 23

Storage ............................................... 29

Troubleshooting ................................... 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMrTED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge wilt apply. This warranty applies only while this

product is in the United States.

This Warranty does not cover:

• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

° Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass°

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

o Engine (fuel system) cleaning or repairs caused by fue! determined to be contami-

nated or oxidized (stale)° In general, fuel should be used within thirty (30) days of its purchase date°

• Riding equipment used for commercial or rental purposes.

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge

will apply_ This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state,

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, 1L 60179

IMPORTANT:This cutting machineis capableof amputatinghands and feet and

throwing objects°Failureto observe the following safety instructionscould result in serious injury or death.

I.GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

° Only allow responsible adults, who are

familiar with the instructions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never carry passengers°

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

° Be aware of the mower discharge

direction and do not point it at anyone.

Do not operate the mower without either the entire grass catcher or the guard in place.

° Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set

parking brake, stop engine, and

remove keys before dismounting°

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclogging chute,

° Mow only in daylight or good artificia!

light.

. Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing roadways_

• Use extra care when loading or

unloading the machine into a trailer or

truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of riding mower- related injuries. These operators

should evaluate their ability to operate the riding mower safely enough to protect themselves and others from

serious injury,

II. SLOPE OPERATION Slopes are a major factor related to toss-

of-contro! and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you

cannot back up the slope or if you feel

uneasy on it, do not mow it. DO:

° Mow up and down slopes, not across°

• Remove obstacles such as rocks, tree limbs, etco

• Watch for' holes, ruts, or bumps. Uneven terrain could overturn the

machine. Taft grass can hide obstacles.

• Use slow speed. Choose a low gear

so that you wil! not have to stop or shift

while on the slope°

• Follow the manufacturer's recommen- dations for wheel weights or counter-

weights to improve stability.

• Use extra care with grass catchers or other attachments. These can change

the stability of the machine.

• Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction,

° Avoid starting or stopping on a slope,, tf

tires lose traction, disengage the blades and proceed slowly straight

down the slope,

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments. The mower could

suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge

caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

° Do not try to stabilize the machine by

putting your foot on the ground,

° Do not use grass catcher on steep

slopes_

III. CHILDREN Tragic accidents can occur if the operator

is not alert to the presence of children. Children are often attracted to the

machine and the mowing activity_ Never assume that children will remain where

you last saw them°

• Keep cMdren out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area_

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an

open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

o Never tamper with safety devices°

Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel

spillage. Allow machine to cool before storing.

• Stop and inspect the equipment if you strike an object° Repair, if necessary,

before restarting,

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration,

which could expose moving parts or allow objects to be thrown. Frequently

check components and replace with

manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut, Wrap the blade(s) or wear gloves, and

use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

@@@

• Be sure the area is clear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Remove obstacles such as rocks, tree limbs, etco

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

o Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

° Avoid starting or stopping on a slope, tf

tires lose traction, disengage the blades and proceed slowly straight down the slope.

° tf machine stops while going uphill,

disengage blades, shift into reverse and back down slowiy.

° Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

,_Look for this symbol to point out

important safety precautions. It means

CAUTION!!! BECOME ALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and place wire where it cannot contact spark

plug.

CAUTION: Tow only the attachments

that are recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor.

_IbWARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of California to cause

cancer and birth defects orother repro- ductive harm°

_IbWARNING: Battery posts, terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birth defects or other reproductive harm. Wash hands after handling.

_1_ CAUTION: Do not coast down a hill in neutral, you may lose control of the

tractor_

PRODUCT SPECIFICATIONS GASOLINE 1°25 GALLONS

CAPACITY UNLEADED

ANDTYPE: REGULAR O ILTY PE SAE t 0W30(above 32°F)

API-SF-SJ): SAE 5W-30 (below 32°F)

OIL CAPACITY: W/FILTER:4.r0 PINTS

W/OFtLTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

IGAP: ,040") GROUND FORWARD: 5°5 SPEED(MPH): REVERSE: 2,,4

TIRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING

SYSTEM: 15 AMPS @ 3600 RPM

BATTERY: AMP/FIR: 30

MIN, CCA: 240 CASE SIZE: Ut R

BLADE BOLT 27-35 FT, LBS,

TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, well-trained techni- cians and the proper tools to service or

repair this tractor, Please read and retain this manual. The

instructions wil! enable you to assemble and maintain your tractor properly,

Always observe the "SAFETY RULES".

REPAIR AGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears store for details.,

CUSTOMER RESPONSIBILITIES = Read and observe the safety rules.

° Follow a regular schedule in maintain-

ing, caring for and using your tractor.

° Follow the instructions under "Mainte-

nance" and "Storage" sections of this owner's manual

_i_WARNING, This tractor is equipped with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush-

covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local

or state laws (if any)° If a spark arrester is

used, it should be maintained in effective

working order by the operator.

tn the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

(1) Plex Bolt

Steering j

Boot

3/8-16 x 1

(1) Lockwasher 3/8

(1) Locknut

5/16-18

V[_[_ Steering

, , Wheel Adapter

Seat

(1) Washer

@ 17/32 x t -3/16 x 12

Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

Steering Extension

Shaft

Slope Sheet

(_(1) Knob

For Future Use

Keys

(2) Keys

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your

tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before you begin,

TOOLS REQUIRED FOR ASSEMBLY A socket wrench set win make assembly

easier° Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

(2) 1/2" wrench (1) Utility knife

, i

I !_! I

. _. _ Insert

"".,_:_' 3/8 Hex Bolt

'_il ___3/8 Lock Washer

.:% ____. Large Flat

Washer

(1) Tire pressure gauge When right or left hand is mentioned in

this manual, it means, from your point of view, when you are in the operating

position (seated behind the steering wheel).

Steering Wheel) ;_:_'":_ ./-Steering

, j ,._Tabs

Boot

TO REMOVETRACTOR FROM CARTON

Adapter_;;

Shaft

UNPACK CARTON

1, Remove all accessible loose parts

and parts cartons from carton.

2o Cut, from top to bottom, along lines on

all four corners of carton, and lay panels flat,

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVINGTRACTOR

Tab Slots

" FROM SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower steering shaft. Align mounting holes

in extension and lower shafts and install 5/16.hex bolt and Iocknuto

Tighten securely.

2. Place tabs of steering boot over tab slots in dash and push down to

secure,

INSTALL STEERING WHEEL

3o Position front wheels of the tractor so

they are pointing straight forward.

4, Remove steering wheel adapter from

steering wheel and slide adapter onto steering shaft extension.

5, Position steering wheel so cross bars

are horizontal (left to right) and slide inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

7_ Snap steering wheel insert into center

of steering wheel

8. Remove protective materials from

tractor hood and grill. IMPORTANT: Check for and remove any staples in skid that may puncture tire

where tractor is to rol! off skid. HOWTO SET UPYOURTRACTOR

CHECK BATTERY

t. Lift seat pan to raised position and

open battery box door.

NOTE: if this battery is put into service after month and year indicated on label

(label located between terminals) charge battery for minimum of one hour at 6-t0

amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).

Label

Seat

Terminal

Batte_ Door

i:¸\

INSTALL SEAT Adjust seat before tightening adjustment

knob°

1, Remove adjustment knob and flat

washer securing seat to cardboard packing and set aside for assembly of

seat to tractor,

2. Pivot seat upward and remove from the cardboard packing. Remove the

cardboard packing and discard,

3o Place seat on seat pan so head of

shoulder bolt is positioned over large

slotted hole in pan.

4, Push down on seat to engage

shoulder bolt in slot and putt seat towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and flat

washer loosely, Do not tighten.

6, Lower seat into operating position and

sit in seat,

7. Slide seat until a comfortable position

is reached which aliows you to press

clutch/brake pedal all the way down,

& Get off seat without moving its

adjusted position,,

8o Raise seat and tighten adjustment

knob securely,

Bolt

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate

instruction below to remove the tractor from the skid•

TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

I_ Press lift lever plunger and raise

attachment lift lever to its highest position.

2. Release parking brake by depressing clutch/brake pedal°

3. Place freewheel control in freewheel-

ing position to disengage transmis- sion (See "TO TRANSPORT" in the Operation section of this manual).

4. Roll tractor forward off skid° 5oRemove banding holding deflector

shield up against tracton

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

WARNING: Before starting, read,

understand and follow all instructions in

the Operation section of this manual Be sure tractor is in a well-ventilated are& Be

sure the area in front of tractor is clear of other people and objects.

1o Be sure all the above assembly steps

have been compietedo

2. Check engine oil level and fill fuel tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake°

5. Place motion control lever in neutral

(N) position_

6. Press lift lever plunger and raise attachment lift lever to its highest

position.

7, Start the engine. After engine has

started, move throttle control to idle position.

8_ Release parking brake.

9. Slowly move the motion control lever forward and slowly drive tractor off

ski&

10.Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.

! 1.Turn ignition key to "OFF" position. Continue with the instructions that follow°

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position°

2o Place front of mulcher plate over front

of mower deck opening and slide into place, as shown,

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck,

_IbCAUTION: Do not remove deflector shield from mower, Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation°

.... Mulcher

/ Plate

Shield !

. i %

...._ r_..i_,;.,'z--'-'-"_./-L_Latch

-'_'__--_ ...... Hooks

TO CONVERTTO BAGGING OR

DISCHARGING

Simply remove mutcher plate and store in a safe ptace. Your mower is now ready for discharging or installation of dptional

grass catcher accessory_ NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

CHECKTIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes,, Correct tire pressure is important for best cutting performance,

* Reduce tire pressure to PSI shown in

"PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL BELTS

See the figures that are shown for replacing motion and mower blade drive

belts in the Service and Adjustments section of this manual Verify that the

belts are routed correctly.

CHECK BRAKE SYSTEM After you learn how to operate your

tractor, check to see that the brake is properly adjusted° See "TO ADJUST

BRAKE" in the Service and Adjustments section of this manual

,/'CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: c-All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged. (Minimum 1 hour at 6 amps).

,/Seat is adjusted comfortably and

tightened securely.

7'All tires are properly inflated. (For

shipping purposes, the tires were overinflated at the factory)°

,/Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting

results. (Tires must be properly inflated

for leveling).

¢'Check mower and drive belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check wiring. See that all connections

are still secure and wires are properly clamped.

./Before driving tractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor, pay extra attention to the following

important items: ,/ Engihe oil is at proper level.

¢" Fuel tank is filled with fresh, clean,

regular unleaded gasoline°

,/Become familiar with all controls - their

location and function. Operate them before you start the engine.

7" Be sure brake system is in safe

operating condition.

,/ It is important to purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation

section of this manual).

Thesesymbols may appear on your tractor or in literaturesuppliedwith the product° Learn and understandtheir meaning.

BATTERY CAUTION OR REVERSE FORWARD SLOW

WARNING

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT MOWER LIFT

ATTACHMENT REVERSE NEUTRAL HiGH

CLUTCH ENGAGED

PARKING BRAKE

LOCKED

LOW PARKING BRAKE

FAST

OVER TEMP

LIGHT

UNLOCKED

@ G:-_-@

ATTACHMENT

IGNITION

DANGER, KEEP HANDS AND FEET AWAY

CLUTCH DISENGAGED

@@@@@

KEEP AREA CLEAR SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

FREE WHEEL

(Automatic Models only)

KNOWYOURTRACTOR READ THiS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of

various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

Clutch/Brake Pedal

Freewheel Control

Ammeter

Attachment Clutch Lew

Approx,

Ignition Switch

Speed Motion Control

3 MPH 2 MPH 1

Light Switch

Lift

_ Lever

Parking Brake Lever

Plunger

Attachment Lift Lever

Height Adjustment

Indicator

Lever

Our tractors conform to the safety standards of the American

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other attachments mounted to your tractor.

ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck

or other attachments mounted to your

tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and

starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor,

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its

position° LIGHT SWITCH - Turns the headlights on

and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position.

THROTTLE/CHOKE CONTROL - Used for starting and controlling engine speed.

FREEWHEEL CONTROL-

Disengagages transmission for pushing or stowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses°

HOWTO USE YOU R TRACTOR

TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch° When engine

is running, any attempt by the operator to leave the seat without first setting the

parking brake will shut off the engine.

t. Depress clutch/brake pedal into full

"BRAKE" position and holdo

2. Place parking brake lever in "EN- GAGED" position and release

pressure from clutch/brake pedal.

Pedal should remain in "BRAKE"

position° Make sure parking brake will hold tractor secure.

Throttle/ Attachment Clutch Lever

Choke • "Engaged" Control \ Position

/ Ignition Key

"Disengaged" Position

Clutch/ /Parking Brake Brake Pedal "Engaged"

Position

"Disengaged"

Position

Position Motion

Lever

STOPPING MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRWE -

• To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position,

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

ENGlNE -

° Move throttle control to slow position° NOTE: Failure to move throttle control to

slow position and allowing engine to idle before stopping may cause engine to

"backfire". ° Turn ignition key to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

° Never use choke to stop engine.

IMPORTANT: Leaving the ignition switch in any position other than "OFF" will

cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine

running, hot engine exhaust gases may

cause "browning" of gras& To eliminate this possibility, always stop engine when

stopping tractor on grass areas_

CAUTION: Always stop tractor com-

ely, as aescnDea above, _eTore

leaving the operator's position; to empty grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle,

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND

BACKWARD

The direction and speed of movement is controlled by the motion control lever.

!. Start tractor with motion control lever

in neutral (N) position°

2_ Release parking brake and clutch/

brake pedal

3. Slowly move motion control lever to

desired position°

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height° ° Grasp lift lever.

° Press plunger with thumb and move

lever to desired position

The cutting height range is approxi- mately 1-!/2 to 4". The heights are

measured from the ground to the blade tip with the engine not running° These

heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed. ° The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

during hot months° For healthier and better looking lawns, mow often and

after moderate growth.

'13

• For best cutting performance, grass over 6 inches in height should be

mowed twice,. Make the first cut

relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position, Gauge wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions,

NOTE: Adjust gauge wheels with tractor on a flat level surface.

1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING

HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 locknut and

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

3/8-I 6

Locknut

Gaug,

Wheel

Mounting

3/8

Gauge Wheel

TO OPERATE MOWER Your tractor is equipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment

clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES -

disengage attachment clutch control.

,_ CAUTION: Do not operate the

mower without either the entire grass

catcher, on mowers so equipped, or the

deflector shield in place.

Shoulder

Attachment Clutch Lever "Engaged"

"Disengag_ Position

Attachemnt

Lift Lever High Position

"_Low

Position

Deflector Shield

TO OPERATE ON HILLS d&CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hitls_

• If slowing is necessary, move throttle control lever to slower position°

• if stopping is absolutely necessary, push clutch/brake pedal quickly to

brake position and engage parking brake.

• Move motion control lever to neutral (N) position.

IMPORTANT= The motion control lever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

° To restart movement, slowly release

parking brake and clutch/brake pedal.

° Slowly move motion control lever to

slowest setting.

° Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by

placing freewheel control in freewheeling position. Free wheel control is located at

the rear drawbar of tractor.

1. Raise attachment lift to highest position with attachment lift control.

2o Pull freewheel control out and down

into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

° To reengage transmission, reverse

above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tying hood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with

the ground and cause you to lose control of your tractor,

BEFORE STARTINGTHE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil,

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the

dipstick into the tube and rest oil fill cap on the tube° Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until

"FULL" mark on dipstick is reached.

Do not overfill.

. For cold weather operation you should

change oil for easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE ° Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline. Purchase fuel in quantities that can be used within 30

days to assure fuel freshness.

IMPORTANT: When operatin_ temperatures below 32°F(0°C), use

clean winter grade gasoline to help insure good cold weather starting. _WARNING: Experience indicates that alcohol blended fuels (called gasoho! or

using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be

emptied before storage of 30 days or

Iongerr Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information. Never use engine

or carburetor cleaner products in the fuel

tank or permanent damage may occun ,_CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

spilled oil or fuel. Do not store, spill or

use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

t, Be sure freewheel control is in the

transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake°

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position. 5o Move throttle control to choke position. NOTE: Before starting, read the warm

and cold starting procedures below. 6° Insert key into ignition and turn key

clockwise to "START" position and

release key as soon as engine start&

Do not run starter continuously for

more than fifteen seconds per minute.

If the engine does not start after

several attempts, move throttle control

to fast position, wait a few minutes and

try again. If engine still does not start,

move the throttle control back to the

choke position and retry° WARM WEATHER STARTING (50° F and

above)

7. When engine starts, move the throttle control to the fast position.

,, The attachments and ground drive can

now be used° If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50 ° F and below)

7o When engine starts, allow engine to

run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to

fast position. This may require an engine warm-up period from several

seconds to several minutes, depend-

ing on tile temperature°

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure tile tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used

during the engine warm-up period after

the transmission has been warmed up. NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to

be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the

Service and Adjustments section of this manual.

PURGETRANSMISSION

_CAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will

rernove any trapped air' inside the transmission which may have developed

during shipping of your tractor.

IMPORTANT: Should your transmission

require removal for service or replace-

ment, it should be purged after reinstalla-

tion before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake seL

2o Disengage transmission by placing

freewheel control in freewheeling position (See "TO TRANSPORT" in

this section of manual)_

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to stow position, With motion control lever in neutral (N) position, slowly disengage clutch/ brake pedal.

4o Move motion control lever to full

forward position and hold for five (5) seconds, Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times°

NOTE: During this procedure there will be no movement of drive wheels° The air is

being removed from hydraulic drive

system.

5, Move motion control lever to neutral

(N) position, Shut- off engine and set parking brake°

6o Engage transmission by placing

freewheel control in driving position

(See "TO TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed, With

motion control lever in neutral (N) position, slowly disengage clutch/

brake pedal°

8. Slowly move motion control lever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reverse

position, After the tractor moves approximately five (5) feet return the

motion control lever to the neutral (N) position. Repeat this procedure with

the motion control lever three (3) times°

Your tractor is now purged and now ready for normal operation.

MOWINGTIPS

° Mower should be properly leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

• The left hand side of mower should be used for trimming°

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the right of the tractor. This will result in a more even distribu-

tion of clippings and more uniform cutting.

• When mowing large areas, start by turning to the right so that clippings will

discharge away from shrubs, fences,

driveways, etc. After one or two

rounds, mow in the opposite direction

making left hand turns until finished°

° If grass is extremely tall, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height°

• Do not mow grass when it is wet. Wet grass will plug mower and leave

undesirable clumps. Allow grass to dry before mowing.

o Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material° Regulate ground speed by

selecting a low enough gear to give the mower cutting performance as well as

the quality of cut desired.

o When operating attachments, select a

ground speed that will suit the terrain and give best performance of the

attachment being used,

MULCHING MOWINGTIPS IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

° The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed° Also, the

mulched grass wit! biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

early afternoon. At this time the grass has dried and the newly cut area will

not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass

and mow slowly.

• Certain types of grass and grass conditions may require that an area be

mulched a second time to completely hide the clippings° When doing a

second cut, mow across or perpendicu- lar to the first cut path.

° Change your cutting pattern from week

to week. Mow north to south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max 1/3"

(Win:

,,J

MAINTENANCE SCHEDULE

FiLL IN DATES

AS YOU COMPLETE

REGULAR SERVICE SERVICE DATES

Check Brake,,,Operation I_ II_ .......... f

Check Tire Pressure _ 1_

Check Operator Presence and

T ,interlock Systems .......

R CheckfarLooseFaetener_ iV" J, J ............

A Sharpen/Replace Mower Blades L_"4

Lubrication Chart _ V #

0 Check Battery Level I_'

a Clean Battery and Terminals if ...........I_

Check Transaxle Cooling .............r

Adjust Blade Belt(s) Tension I_s ,

Adjust Motion Drive Belt(s) Tension lif_ I

CheekEngineO,Level I/ V'.... /

E Clean Air Filter ............................ I_

ChangeEng!neO, _,_, ......... V' .............! '

N Clean Air Screen I!_

.G nspec Mo.,er,S arkA.res er.............................V" !

a Replace Oil Filter (if equipped} ........... i I1_t;, I

,Clean Engine Cooling Fins V'2

Rep!ace,Spark Plug I_ [

1 Replace Air,F!!!er Paper Cartridge ...................

Rep,oce ue,F,,er ..............'/" "'iii..........

1 "Change mote eiten when opefc, ting under a h_avy toad or fn high ambient lempetalures 5 . If e quipped wilh adiu_4able t_yslam 2 - Service more otten whet1 operalin 9 in didy oi"d_sly condil_on_ 6 - Not fequlted if equipped wiff_ m_lintenance-hee battery

3 - i! equipped w_h o}l |tller change efI every 50 hOUt_ 7 - T_ghter_ east axle pivot boll Io 35 ft .tbs maximum 4 - RepIace blade_ mote oeot_ what= mow_ng in candy soil Do not ovo_ghter_

IHI I I

........ iq

GENERAL RECOMMENDATIONS

The warranty on this tractor does not cover

items that have been subjected to operator abuse or negligence. To receive full value

from the warranty, operator must maintain tractor as instructed in this manual

Some adjustments will need to be made periodically to properly maintain your

tractor. All adjustments in the Service and

Adjustments section of this manual should

be checked at least once each season°

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear° A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level,

2. Check brake operation.

3. Check tire pressure,

4. Check operator presence and interlock systems for proper operation°

5, Check for loose fasteners,

LUBRICATION CHART

C_Spindle -- (_ Spindle

Zerk r _r Zerk

(Z_FrontWheel Wheel

Bearing L...Bearing Zerk

Zerk i;l_,

_>Engine . -.

(t.[)SAE30 or 10w30 MOTOR OIL (_REFER TO Maintenance "ENGINE"SECTION

IMPORTANT," Do not oil or grease the pivot points which have special nylon bearings. Viscous lubricants will attract dust and dirt that will shorten the life of

the seDlubricating bearings, If you feel they must be lubricated, use only a dry, powdered graphite type lubricant

sparingly°

TRACTOR Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be ad-

justed. (See "TO ADJUST BRAKE" in the

Service and Adjustments section of this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemicals which can harm

rubber,

° Avoid stumps, stones, deep ruts, sharp

objects and other hazards that may cause tire damage.

NOTE: To sea! tire punctures and prevent

flat tires due to slow leaks, tire sealant may be purchased from your local parts

dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock

systems are working properly° if your tractor does not function as described,

repair the problem immediately.

• The engine should not start unless the clutch/brake pedal is fully depressed

and attachement clutch control is in the disengaged position.

• When the engine is running, any attempt by the operator to leave the

seat without first setting the parking

brake should shut off the engine.

• When the engine is running and the

attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine°

° The attachment clutch should never

operate unless the operator is in the seat.

BLADE CARE For best resutts mower blades must be

kept sharp. Replace bent or damaged blades_

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.

4. Reassemble hex bolt, lock washer and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft.. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated°

Trailing Edge Up

Blade Center

Flat Washer .., Lock Washer

'_¢2-- Hex Bolt

*A Grade 8 heat treated bolt can be identified

by six lines on the bolt head

Mandrel Assembly

Hole

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade _but if you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine. , The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-

ancer, follow the instructions supplied with balancer.)

NOTE: Do not use a nai! for balancing blade. The lobes of the center hole may appear to be centered, but are not.

, Slide blade on to an unthreaded

portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a horizontal position, tf either end of the blade moves downward, sharpen

the heavy end until the blade is balanced.

BLADE REMOVAL

1_ Raise mower to highest position to

allow access to blades.

2. Remove hex bolt, lock washer and flat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

5/8"

Center Hole '_

BATTERY

Your tractor has a battery charging system

which is sufficient for normal use° How-

ever, periodic charging of the battery with

an automotive charger will extend its life.

• Keep battery and terminals clean. o Keep battery bolts tight° o Keep small vent holes open° ° Recharge at 6-10 amperes for 1 hour,

NOTE: The original equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

1. Open battery box door.

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterioration and wear after t00 hours of operation and replace

if necessary° The belts are not adjustable. Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins should be kept clean to assure proper

cooling_

Do not attempt to clean fan or transmis-

sion while engine is running or while the transmission is hot. To prevent possible

damage to seals, do not use high

pressure water or steam to clean

transaxle.

• inspect cooling fan to be sure fan blades are intact and clean.

• Inspect cooling fins for dirt, grass clippings and other materials. To

prevent damage to seals, do not use compressed air or high pressure

sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxte was sealed at the factory

and fluid maintenance is not required for

the life of the transaxte. Should the transaxle ever leak or require servicing,

contact your nearest authorized service

center/departmento

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF-SJo

Select the oi!'s SAE viscosity grade according to your expected operating

temperature.

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one year,

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the

oil level.

TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ.

• Be sure tractor is on level surface, o Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not to allow dirt to enter the engine

when changing oil.

2. Remove cap from end of drain valve and install the drain tube onto the

fitting°

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4_ To open, pull out on the drain valve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked position as shown,

6o Remove the drain tube and replace

the cap onto to the end of the drain valve,

7. Refill engine with oil through oil fill dipstick tube° Pour slowly. Do not

overfill° For approximate capacity see "PRODUCT SPECIFICATIONS"

section of this manual.

+ 44 hidden pages

Craftsman 917272080 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual