Craftsman 917272075 Owner’s Manual

Owner's Manual
ICRRFTSMRWI
LAWN TRACTOR
17 HP,42" Mower
Electric Start
6 Speed Transaxle
Model No.
917.272075
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179 U.S.A.
Visit our Craftsman website:www.sears.com/craftsman
differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual.
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty ................................................ 2
Safety Rules .......................................... 3
Product Specifications ........................... 6
Assembly/Pre-Operation ....................... 8
Operation ............................................. 11
Maintenance Schedule ....................... 17
LIMITED WARRANTY ON CRAFTSMAN RIDING EQUIPMENT For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace free of charge any parts that are found to be defective in material or workmanship according to the guidelines of coverage listed below. Sears will also provide free labor for these applicable warranted parts for the
two full years. During the first 30 days of purchase, there will be no charges to service the product at your home for issues covered by this warranty. (See exclusions below).
For your convenience, IN HOME warranty service will still be available after the first 30 days of purchase, but a trip charge will apply. This charge will be waived if the Crafts- man product is dropped off at an authorizedSears location. For the nearest authorized
Sears location, please call 1-800--4-MY-HOME_. This warranty applies only while this product is within the United States.
This Warranty does not cover:
Expendable items which become wom during normal use, including but not limited
to blades, spark plugs, air cleaners, belts, and oil filters.
Standard Maintenance Servicing, oil changes, or tune-ups
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse including] but not limited to, damage
caused by tow ng objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over-speedin._ the engine.
Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or failure to maintain the equipment according to the instructions contained in
the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within 30 days of its purchase date.
Normal deterioration and wear of the exterior finishes, or product label replacement.
Riding equipment used for commercial or rental purposes. LIMITED WARRANTY ON BATI'ERY
For ninety (90) days from date of purchase, if any battery included with this rd ng equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. During the
first 30 days of purchase, there will be no charges to replace the battery at your HOME. After the first 30 days, for your convenience, IN-HOME warranty service will still be
available but a trip charge will apply. This charge will be waived if the Craftsman
product is dropped of at an authorized Sears location. For the nearest author zed Sears location, please call 1-800-4-MY-HOME®.
Maintenance ........................................ 17
Service and Adjustments ..................... 21
Storage ................................................ 27
Troubleshooting .................................. 28
Repair Parts ......................................... 32
Sears Service ....................... Back Cover
This battery warranty applies only while this product is within the United States. This warranty gives you specific legal rights, and you may also have other rights, which
vary, from state to state. Seam, Roebuck and Co.,Dept.817WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death.
A A_,Look for this symbol to point out important safety precautions. It means
CAUTIONH! BECOMEALERT!H YOUR SAFETY IS INVOLVED.
& CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor.
,_ CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. -13rescan lose traction with the ground and cause you to lose control of your tractor.
_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro- ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth defects or other reproductive
harm. Wash hands after handling. I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as recks, toys, wire, etc., which could be picked
up and thrown by the blade.
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look down and
behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either
the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine unattended. Always tum off blades, set
parking brake, stop engine, and remove keys before dismounting.
Turn off blades when not mowing.
Stop engine before removing grass catcher or unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unload- ing the machine into a trailer or truck.
Data indicates that operators, age 60 years and above, are involved in a large
percentage of riding mower-related injuries. These operators should
evaluate their ability to operate the riding mower safely enough to protect them-
selves and others from serious injury.
° Keep machine free of grass, leaves or
other debris build-up which can touch hot exhaust / engine pads and burn. Do
not allow the mower deck to plow leaves or other debris which can cause build-
up to occur. Clean any oil or fuel spillage before operating or storing the
machine. Allow machine to cool before storage.
II. SLOPE OPERATION Slopes are a major factor related to loss-of-
control and tipover accidents, which can re- suit in severe injury or death. All slopes require extra caution. If you cannot back up
the slope or if you feel uneasy on it, do not
mow it.
3
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overtum the machine. Tall
grass can hide obstacles.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommenda- tions for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the slopes slow and gradual Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the blades
and proceed slowly straight down the slope.
DO NOT:
Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children. Children are often attracted to the
machine and the mowing activity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Never carry children. They may fall elf and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel container inside where there is an
open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade attachment bolts, tight and keep
equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components are subject to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently check components and replace with
manufacturer's recommended parts,
when necessary.
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
4
Be sure the area is clear of other people before mowing. Stop machine if
anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
Never carry children. They may fail off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as recks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
If machine stops while going uphill,
disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
5
PRODUCT SPECIFICATIONS Gasoline 1.25
Capacity and Unleaded and Type: Regular
Oil Type SAE 10W30
(API-SF-SJ): (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: 4.5 Pints Spark Plug: Champion RC12YC
(Gap: .030") Ground Speed (MPH):
Forward:
Reverse:
Tire Pressure: Front:
Rear:
Charging 15 Amps @ System:
Battery: Amp/Hr: 30
Min. CCA: 240 Case Size: UIR
Blade Bolt Torque: 27-35 Ft. Lbs.
1st 1.2
2nd 1.5 3rd 2.4
4th 3.5 5th 4.8 6th 5.3
14 PSI 10 PSI
3600 RPM
1.5
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor. Please read and retain this manual. The
instructionswill enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and =Storage" sections of this
owner's manual.
_,WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective
working order by the operator. In the state of California the above is
required by law (Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service center (See REPAIR PARTS section of
this manual).
6
Steering Wheel
Steering
Wheel Insert
(1) Hex Bolt 1/4-28 x 1-1/4 _(1) Locknut
(1) Locknut 1/4-28
_ Steering Wheel
Adapter
1/2-20
(1) Large Flat Washer
Steering
Extension
Steering
Boot
Shaft
Keys
Seat
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
For FutureUse
Slope Sheet
(1) Washer
Video Cassette
(2) Keys
7
Your new tractor has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below. (1) 3/4" wrench (1) Pliers
(2) 7/16"wrench (1) Utilityknife
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
(1) Tire pressure gauge When right or left hand is mentioned in
Insert
this manual, it means when you are in the operating position (seated behind the
steering wheel).
TO REMOVE TRACTOR FROM
_,_/2 Hex Nut
_.__karge Fiat
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut, from top to bottom, along lines on all four corners of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steering shaft. Align mounting holes
in extension and lower shafts and install 1/4 hex bolt and Iocknut.
Tighten securely.
IMPORTANT: Tighten bolt and nut
securely to 10-12 ft. Ibs torque.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 1/2 hex nut and tighten securely.
Steering _sher
Wheel ----"-'-
Boot
Extension
_=JShaft I_" 114Hex
1/4 Locknut _Bolt
ower !
Steedng ". _- \' s
_-._ _ Slots
CHECK BATTERY
1. Lift seat pan to raised position. NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10
amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
8
Terminal
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolts are positioned over the
large slotted holes in pan.
4. Push down on seat to engage shoulder bolts in slots and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely, Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat Pan
Shoulder Bolts
Flat Washer
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid. TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls) _ .WARNING: Before starting, read,
unoerstano and follow all instructions in
the Operation section of this manual. Be sure tractor is in a well-ventilated area.
Be sure the area in front of tractor is clear
of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise attachment lift lever to its highest
position.
6. Start the engine. After engine has started, move throttle control to idle
position.
7. Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly drive tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
10.Turn ignition key to "STOP" position.
Continue with the instructions that follow.
Adjustment
Knob
INSTALL MULCHER PLATE (If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
Deflector Shield _ Plate
A_ILCAUTION: Do not remove deflector
shield from mower. Raise and hold shield when attaching mulcher plate and
allow it to rest on plate while in opera- tion.
TO CONVERTTO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready
for discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change
blades. The mulcher blades are de- signed for discharging and bagging also.
CHECK TIRE PRESSURE
The tires on your tractor were overin-
flated at the factory for shipping pur-
poses. Correct tire pressure is important
for best cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS"
section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "1"O
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
Mulcher
Latch Hooks
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is properly adjusted. Sea =TO ADJUST
BRAKE" in the Service and Adjustments
section of this manual.
/CHECKLIST
Before you operate and enjoy your new tractor, we wish to assure that you receive
the best performance and satisfaction from this Quality Product.
Please review the following checklist:
,/All assembly instructions have been
completed.
/ No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated
for leveling).
,/Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
While learning how to use your tractor, pay
extra attention to the following important items:
,/Engine oil is at proper level. ,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe operat-
ing condition.
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
WARNING
UGHT
®
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
r 'l R N H
ATrACHMENT REVERSE NEUTRAL HIGH
CLUTCH ENGAGED
LOCKED
L
LOW PARKING BRAKE
!
ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS AND FEET AWAY
11
FREE WHEEL
(Automatic Models only)
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch
Ammeter .....-- Lever
Throttle/Choke Attachment
Control Uft Lever
Clutch/Brake
Pedal
IgnitionSwitch Position
.... --_'- Plunger
Ught Switch
Lift
Parking Brake Lever
Height
ustment
Indicator
Gearshift Lever
Our tractors conform to the safety standards of the
American National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery.
A'i-rACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other
attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release
attachment lift lever when changing its
position. LIGHT SWITCH POSITION - Turns the
headlights on and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to
leave the seat without first setting the parking brake will shut off the engine.
1. Depress clutch]brake pedal all the way down and hold.
2. Pull parking brake lever up and release pressure from clutch/brake pedal. Pedal should remain in brake
position. Make sure parking brake will hold tractor secure.
Attachment Clutch Lever
"Engage_ Position
"_'-_ /IgnitionKey
_._.,, _ /,,"Disengaged"
Throttle/"'_ ._'_ /Position Choke
^ n°krenl'_"_ _ ._ /Parking Brake L;o/__.___ ,,._ ,'_ "Engaged"
Clutch/ r
"Disengaged' Position
STOPPING
MOWER BLADES -
To stop mower blades, move attach-
ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal all the way down.
Move gearshift lever to neutral (N) position.
ENGINE -
Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle before stopping may cause engine to
"backfire".
Turn ignition key to "STOP" position
and remove key. Always remove key
when leaving tractor to prevent
unauthorized use.
Never use choke to stop engine.
_,; ..... - _ , Position
Position
IMPORTANT" Leaving the ignition switch in any position other than "STOP" will
cause the battery to discharge and go dead.
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when
stopping tractor on grass areas. _CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position.
TO USE THRO'n'LE CONTROL
Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch]brake pedal depressed and gearshift lever in
neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT; Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER cUTrlNG HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heights are measured from the ground to the blade
tip with the engine not running. These heights are approximate and may vary
depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut
relatively high; the second to desired
height,
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUFFING HEIGHT" in this section of manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side, installing gauge wheel in same adjustment
hole.
Gauge Wheel Mounting
Bracket
3/8-16
Locknut
Shoulder
3/8 Washer _.,J_Bolt
Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by
the operator to leave the seat with the
engine running and the attachment clutch engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_,CAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place.
Attachment Clutch Lever Attachemnt
=Engaged"
Position Position
Low
Position
"Disengaged_.
PosiUon
Deflector
Shield
TO OPERATE ON HILLS
_CAUTION: Do not drive up or down
hills with slopes greater than 15 ° and do
not drive across any slope. Use the slope guide at the back of this manual.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be
sure you have allowed room for tractor
to roll slightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATTACH- MENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
14of your tractor.
gh
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil off. Reinsert the
dipstick into the tube and rest oil fill cap on the tube. Do not thread the
cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting (See the oil viscosity chart in the Maintenance
section of this manual).
To change engine oil, see the Mainte- nance section in this manual.
ADD GASOLINE
Fill fuel tank to bottom of filler neck. Do not overfill. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
,_CAUTION: Wipe off any spilled oil or fuel. Do not store, spill or use gasoline
near an open flame. IMPORTANT: When operating in
temperatures below32°F(0°C), use fresh, clean winter grade gasoline to help
insure good cold weather starting.
,_CAUTION: Alcohol blended fuels
(called gasohol or using ethanol or methanol) can attract moisture which
leads to separation and formation of
acids during storage. Acidic gas can damage the fuel system of an engine
while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the
engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel
next season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
TO START ENGINE When starling the engine for the firsttime or if
the engine has run out of fuel, itwill take extra cranking time to move fuel from the tank to
the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to disen- gaged position.
4. Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
5. Insert key into ignition and turn key clockwise to start position and release
key as soon as engine starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still does not start,
move the throttle control back to the choke position and retry.
WARM WEATHER STARTING (50° F and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING ( 500 F and below)
6. When engine starts, leave throttle control in choke position until engine
warms up and begins to run roughly. Once rough running begins, immedi-
ately move the throttle control to the fast position. Engine warm-up may
take from several seconds to several minutes (the colder the temperature,
the longer the warm-up).
The attachments can also be used
during the engine warm-up period.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the
carburetor fuel mixture may need to be adjusted for best engine performance (see
"TO ADJUST CARBURETOR" in the Service and Adjustments section of this manual).
15
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side of mower should be used for trimming.
Drive so that clippings are discharged onto the area that has already been cut. Have the cut area to the right of the
tractor. This will result in a more even distribution of clippings and more
uniform cutting.
When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
f
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1
l
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass has dried and the newly cut area will
not be exposed to the direct sun.
For best results, adjust the mower
cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy grass,
reduce your width of cut on each pass and mow slowly.
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clippings. Make first cut relatively high; the second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give
the mower cutting performance as well
as the quality of cut desired.
When operating attachments, select a ground speed that will suit the terrain
and give best performance of the attachment being used.
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week
to week. Mow north to south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
16
FELLIN DATES
RE O RSERV,CE ERV'CEDATES
ch.:or.oger=o.
Check Ti_ PressurB
I Check Operator Presence and
T Interlock Systems if R Check for Loose Fastep_rs I_ I_s
Sharpei_'Replace Mower Blades _3
T Lubrication Chart V'
0 Check Battery Level
R Clean Battery and Terminals I_ If
Check Transaxle Cooling V i'
Check V-Belts if Check Engine 011 Level I_
ChangeEng_ _i (witho.nUer) I/,_ !iv"
E Change Engine Oil (without oil filter) I_i,= If
N Clean AirFUter i_/:
G Clean Air Screen
i_ Inspect Muffler/Spark Arrestor I_
E Replace Oil Rltor (If equipped) _,i
Clean Engine Cooling Fins V'2
Replace Spark Plug _= II_
Replace Air Filter Paper Cartridge Replace Fuel Rlter V #
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
2 - SePAcemore oftenwhen operating In dirtyor dusty conditions.
3 - Replace blades more ofton when mowing in sandy soil. 4 - Not required if equipped with maJnte_,_nce-free heifery.
5 - 13ghten front axle pivo! bolt to 35 tt_-Ibs, maximum.
Do not overtighten.
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence. To receive full value
from the warranty, operator must maintain tractor as instructed in this manual.
Some adjustments will need to be made periodically to properly maintain your
tractor.
All adjustments in the Service and Adjustments section of this manual should be checked at least once each season.
Once a year you should replace the spark plug, clean or replace air filter, and
check blades and belts for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level,
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
@Spindle - _) Spindle
Zerk Zerk
(_Front Wheel
Bearingzerk _aring Zerk
_Engine ; ( _,,-;
i / t'_-i_- I Ill I i I i
i '-___-2_,-__ ; shift
"__, t ~-J Pivots
_SAE 30 or 10w30 MOTOR OIL _GENERAL PURPOSE GREASE _REFER TO Maintenance "ENGINE"
SECTION IMPORTANT: Do not oil or grease the
pivot points which have special nylon bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel they must be lubricated, use only a dry,
powdered graphite type lubricant
17sparingly
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be ad-
justed. (See "-ro ADJUST BRAKE" in the
Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the
seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove blade bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble blade bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten blade bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt is grade 8 heat treated. Mandrel
Trailing Assembly
Flat Washer
Lock
Wash
Blade Bolt_ .i (Grade 8)* _ Center Hole
*A Grade 8 Heat Treated Bolt Can Be
Identified By Six Lines On The Bolt Head
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grinding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal-
ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is
balanced.
518"
..... _'Pin oe
Center Hole _/
BA'FrERY
Your tractor has a battery charging system which is sufficient for normal use. How-
ever, periodic charging of the battery with an automotive charger will extend its life.
18
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