Craftsman 917272073 Owner’s Manual

Owner's Manual
ELECTRIC START
42" MOWER
6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272073
Safety
Operation
Maintenance
Repair Parts
CAUTION: Read and follow all Safety
Rules and Instructions before operating this equipment,
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Foranswerstoyour questions
aboutthis product, Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty...............................................2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
LIMITED'I3NO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated end tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limitedto, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT: This cuttingmachine is capable of amputating hands and feet and
throwingobjects. Failure to observe the followingsafety instructionscould result in
sedous injury or death. I, GENERAL OPERATION
Read, understand, and follow all
instructions in the manual and on the machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks,toys, wire, etc,, which could be picked up and thrown by the blade.
Be sure the area is dear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge
directionand do not pointit at anyone.
Do not operate the mower without
either the entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting,
Turn off blades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs,
Watch fortraffic when operating near or
crossing roadways.
Use extra care when loading or
unloading the machine into a trailer or truck.
Data indicates that operators, age 60
years and above, are involved in a large percentage of riding mower- related injuries. These operators
should evaluate their ability to operate the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injuryor death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the machine. Ta//grass can hide obstacles.
Use slow speed. Choose a lowgear so that you will nothave to stop or shift while on the slope.
Follow the manufacturer's recommen-
dationsfor wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change
the stabilityof the machine.
Keep all movement on the slopes slow
and gradual. Do not make sudden
changes in speed or direction.
Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
Do ootmow near drop-offs, ditches, or embankments. The mower could
suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge
caves in.
Donotmowonwetgrass. Reduced traction could cause sliding.
Do not try to stabilize the machine by puttingyour foot on the ground.
Donotusegrasscatcheronsteep
slopes.
Ill.CHILDREN Tragicaccidentscanoccurif the operator
isnot alert to the presence of children. Childrenare often attracted to the machine and the mowing activity. Never assume that children will remain where
you last saw them,
Keep children out ofthe mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carrychildren, They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners,shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling, Do
not smoke.
-Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
Never run e machine inside a closed area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices.
Check their proper operation regularly.
Keep machine free of grass, leaves, or
other debris build-up. Clean oil or fuel spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs with the engine running.
Grass catcher components ere subject
to wear, damage, and deterioration, which could expose moving parts or
allow objects to be thrown, Frequently check components and replace with
manufacturer's recommended parts,
when necessary,
Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently.
Adjust and service as required.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children
even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children.They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children outof the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children enter the area.
Before end when backing, look behind
and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
4
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turnon slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
,_Look for this symbol to point out important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR SAFETY ISINVOLVED.
_ CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.
_ CAUTION: Do not coast down a hill in neutral, you may lose control of the
tractor.
_, CAUTION: Towonlythe attachments
that are recommended by and comply with specificationsof the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possiblespeed when on a slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor. _.WARNING: Engine exhaust, some of
its constituents, and certain vehicle components contain or emit chemicals
known to the State of California to cause cancer and birthdefects or other repro-
ductive harm. _bWARNING: Battery posts,terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birthdefects or other reproductive harm.
Wash hands after handling.
PRODUCTSPECIFICATIONS
GASOLINE 1.25GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR OILTYPE SAE10W30
API-SF-SJ): (ABOVE32=F)
SAE 5W-30
(BELOW 32°F)
)ILCAPACITY: W/FILTER:4.5 PINTS
W/OFILTER: 4.0 PINTS
SPARKPLUG: CHAMPION RC12YC
3AP: .030")
GROUND SPEED FORWARD:
VIPH): 1sT 1.2
2 1.5 3RD 2.4
4TM 3.5 5TM 4.8
6 TM 5.3
REVERSE: 1,5
TIRE PRESSURE: FRONT: 14 PSi
REAR: 10 PSi
CHARGING SYSTEM: 15 AMPS @ 3600 RPM
BATrERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: UIR
BLADEBOLT 27-35 FT. LBS.
TORQUE:
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain-
ing, caring for and usingyour tractor.
Follow the instructions under "Mainte-
nance" and "Storage"sectionsof this owner's manual.
WARNING: Thistractor is equipped
with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order bythe operator.
In the state of Californiathe above is required by law (Section 4442 ofthe California Publlc Resources Code).
Other states may have similarlaws. Federal laws apply on federal lands. A spark arrester for the muffler is available
through your nearest Sears service center(See REPAIR PARTS sectionof this
manual).
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered and manufactured to give you the best possible dependability and
performance. Should you experience any problem you cannot easily remedy, please contact a Sears or other qualifyed service center. We have competent, well-trained techni- cians and the propertools to service or repair this tractor.
Please read and retain this manual. The instructionswill enable you to assemble
and maintainyour tractor properly. Always observe the "SAFETY RULES".
Steering
Wheel Insert
Steering Wheel
(1) Large Flat Washer
1) Hex Bolt
3/8-16 x 1
1) Lock
washer 3/8
(1) Locknut
5/16-18
j_ Steering
Wheel Adapter
(1) Washer 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
(1) Hex Bolt
5/16-18 x 1-1/4
Extension Shaft
t teering
Slope Sheet Video Cassette
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY A socketwrench set will make assembly
easier. Standard wrench sizes you need
__11nse_
_!:; 3/8 Hex Bolt
_3/8 Lock Washer
are listed below.
J
Large Flat Washer
(1) 9/16"wrench (1) Pliers (2) 1/2"wrench (1) Utility knife
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
_-_ Steering Boot
Steedng Wheel _'_
view,when you are in the operating position (seated behind the steering
Tebs
wheel).
TO REMOVE TRACTOR FROM
Adapter------'_
Shaft
CARTON UNPACK CARTON
1. Remove all accessible loose parts
and parts cartons from carton.
2. Cut, from top to bottom, along lineson
all four comers of carton, and lay panels fiat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACHSTEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractorso they are pointingstraight forward.
4. Remove steering wheel adapter from steenng wheel and slide adapter onto steering shaft extension.
5. Positionsteering wheel so cross bars are horizontal (left to right) and slide
inside boot and ontoadapter.
6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex boltand tighten
securely.
7. Snap steering wheel insert intocenter of steering wheel.
8, Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires where tractor is to roll off skid.
HOW TO SET UP YOUR TRACTOR CHECK BATTERY
1. Liftseat pan to raised position and open battery box door.
NOTE: If thisbattery is putintoservice
after month and year indicated on label
(label located between terminals) charge batteryfor minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance section of this manual for charging instructions).
8
Batter Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat washer securing seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivotseat upward and remove from
the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder bolt is positioned over large
slotted hole in pan.
4. Push down on seat to engage shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat washer loosely. Do not tighten.
6. Lower seat into operating position and sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
ar
Bolt
NOTE: You may now rollor drive your
tractor offthe skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N) position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVE TRACTOR OFF SKID (See Operation section for location and
function of controls) _,WARNING: Before starting,read,
understand and follow all instructionsin the Operation section of thismanual. Be
sure tractor is in a well-ventilated area. Be sure the area in front oftractor isclear of
other people and objects.
1. Be sure all the above assembly steps
have been completed.
2. Check engine oil level and fill fuel tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
4. Place gear shift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment liftlever to its highest
position.
6. Start the engine. After engine has
started, move throttle controlto idle
position.
7. Depress clutch/brake pedal into full "BRAKE" positionand hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and slowly dnve tractoroff skid.
9. Apply brake to stoptractor, set parking
brake and place gearshift lever in neutral position.
1O.Tum ignition key to"OFF" position. Continue with the instructionsthat follow.
9
INSTALL MULCHER PLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front
of mower deck opening and slide into
place, as shown,
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
_CAUTION: Do notremove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
_ Mulcher
Plate
Shield
Latch Hooks
TO CONVERT TO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: it is notnecessary to change blades. The mulcher blades are de-
signed for discharging and bagging also. CHECK TIRE PRESSURE
The tires on your tractorwere overinflated
at the factory for shipping purposes. Correcttire pressure is important for best cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF
ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,check to see that the brake is propedy adjusted. See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual
/CHECKLIST
BEFORE YOU OPERATEAND ENJOY
YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING CHECKLIST:
,/All assembly instructionshave been
completed. ,I No remaining loose parts in carton. ,/Battery is properly prepared and
charged. (Minimum 1 hour at 6 amps).
/ Seat is adjusted comfortably and
tightened securely.
/ All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
,/Check mower and drive belts. Be sure
they are routed propedy around pulleys and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EXTRAA'I-rENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level. #" Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
/ Become familiar with all controls - their
location and function. Operate them before you start the engine.
,/Be sure brake system is in safe
operating condition.
10
These symbols may appear on your tractor or in literature suppliedwith the product, Learn and understandtheir meaning.
A,
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT pARKING BRAKE UNLOCKED
_r_'l R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
IGNITION CLUTCH DISENGAGED
WARNING
LIGHT
LOCKED
®5I
PARKING BRAKE
ATrACHMENT KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
!
MOWERLI_
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Models only)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrationswith your tractorto familiarize yourself with the locations of
various controlsand adjustments. Save this manual for future reference.
Attachment Ignition Switch
Clutch / Lift
Ammeter ..... --. Lever
_ Plunger
ThrotUe/Choke Attachment
Control
Clutch/Brake _Height Pedal
Gearshift Lever
Light Switch
Parking Brake Lever
Our tractors conformto the safety standards ofthe American
National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted toyour tractor.
ATTACHMENT LIFT LEVER - Used to raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and
stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH - Turns the headlights on
and off. PARKING BRAKE LEVER - Locksclutch/
brake pedal intothe brake position. THROTTLE/CHOKE CONTROL- Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown intothe
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in =BRAKE" position, Make sure parking brake will
hold tractor secure,
AttachmentClutch Lever "Engaged"Position
Throttle/ IgnitionKey
Choke /
Brake Pedal Brake
Lever
"BI
Position Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach-
ment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
To stop ground drive,depress clutch/
brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N)
position.
ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to "backfire".
Turn ignition key to "OFF" position end
remove key. Always remove key when leaving tractor to prevent unauthorized
use.
Never use choke to stop engine.
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead).
NOTE: Under certain conditionswhen tractor is standing idle with the engine
running, hot engine exhaust gases may cause "browning"of grass. To eliminate this possibility,always stop engine when
stoppingtractor on grass areas. _,CAUTION: Always stoptractor
completely, as described above, before leaving the operator's position;to empty
grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttlereduces the battery charging rate.
Full throttle offers the best bagging and mower performance.
TO MOVE FORWARD AND BACKWARD The directionand speed of movement is
controlled bythe gearshift lever.
1. Starttractor with clutch/brakepedal
depressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired
position.
3. Slowly release clutch/brake pedal to
start movement. IMPORTANT: Bring tractor to acomplete stop before shifting or changing gears.
Failure to do so will shorten the useful life of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The positionof the attachment lift lever
determines the cutting height.
Grasp liftlever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured fromthe ground to the blade tip
with the engine notrunning. These
heightsare approximate and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
13
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches during hot months. For healthier and
better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in height should be
mowed twice. Make the first cut relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS
Gauge wheels are propedy adjusted
when they are slightly off the ground when mower is at the desired cutting
height in operating position. Gauge wheels then keep the deck in proper position to help prevent scalping in most
terrain conditions. NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See =TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of this manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/
8 washer, and 3/8-16 Ioeknut and tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment
hole.
Gauge o_ _ __ \
Wheel
Mounting,_ Bracket - :
Locknut J)
3/8 "Bolt
Gauge Wheel
_" Shoulder
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine runningand the attachment clutch engaged will shut off the engine.
1. Select desired height of cut. 2, Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch control.
_LCAUTION: Do not operate the mower withouteither the entire grass catcher, on
mowers so equipped, or the deflector shield in place.
Attachment Clutch Lever Attachernnt
"Engaged" igh
Position . Position
Low Position
Position
Deflector
Shield
TO OPERATE ON HILLS _b&.UTION: Do not drive up or down hills
with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before starting up or down hills,
Avoid stopping or changing speed on hills.
If slowingis necessary, move throttle control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1stgear. Be
sure you have allowed room for tractor to rollslightlyas you restart movement.
To restart movement, slowly release
parking brake and crutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position
with attachment liftcontrol,
When pushing or towing yourtractor,
be sure gearshift lever is in neutral (N) position.
Do not push or towtractor at more than
five (5) MPH.
NOTE: Toprotect hoodfrom damage when transportingyour tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
14
TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are
recommended by and comply with specificationsof the manufacturer of your tractor.Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weightoil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/
dipstick;wipe oiloff. Reinsert the dipstickintothe tube and rest oilfill cap on the tube. Do notthread the cap onto the tube. Remove and read
oil level. If necessary, add oil until "FULL"mark on dipstick is reached.
Do notoverfill.
For cold weather operation you should
change oilfor easier starting(See "OIL
VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do
not mix oil with gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel fresh-
ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting.
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine
and let it run until the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel
tank or permanent damage may occur.
I,CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe off any spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When startingthe engine for the firsttimeorif the engine hasrun outoffuel, itwilltake extra cranking time to move fuel from the tank to the engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN-
GAGED" position.
4. Move throttle controlto choke position.
NOTE: Beforestarting, readthe warm and
coldstartingprocedures below.
5. Insert key into ignitionand turn key clockwiseto "START" positionand
release key as soonas engine starts. Do notrun starter continuouslyfor more than fifteen seconds per minute. If the engine does not start after several attempts, move throttle controlto fast position,wait a few minutes and try again. If engine stilldoes notstart,
move the throttlecontrol back to the choke position and retry.
WARMWEATHER STARTING(50° Fand
above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING (50° F and
below)
6. When engine starts, allow engine to runwith the throttle control inthe
choke position untilthe engine runs roughly,then move throttle control to
fast position. This may require an
engine warm-up period from several seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used
during the engine warm-up period.
NOTE: Ifata highalfitude(above3000 feet) orin coldtemperatures(below 32 F)the
carburetorfuel mixturemay need to be adjustedfor best engine performance. See
"TO ADJUST CARBURETOR" in the Service and Adjustments se_on of this manual.
MOWING TIPS
Mower should be properly leveled for
best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section ofthis manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have the cut area tothe right of the tractor.
This will result in a more even distribu- tion of clippings and more uniform
cutting.
When mowing large areas, start by turningto the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow inthe opposite direction
making left hand turns until finished.
If grass is extremely tall, it should be
mowed twice to reduce load and
possiblefire hazard from dried clip- pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when itis wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing
performance and proper discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cuttingperformance as well as
the quality of cut desired.
When operating attachments, select a groundspeed that will suit the terrain and give best performance of the attachment being used.
MULCHING MOWING TIPS IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippingsmany times and reduce them in size so that as they fall onto the lawn they will disperse intothe grass and not be noticed. Also, the mulched grass will biodegrede quickly to provide nutrients for the lawn. Always mulch with your highest engine (blade) speed as this will provide the
best recutting action of the blades.
Avoid cuttingyour lawn when it is wet. Wet grass tends to form clumps and
interfereswith the mulchingaction.
The best time to mow your lawn isthe
early afternoon. At this time the grass has dried and the newly cut area will not be exposed to the directsun.
For best results, adjust the mower
cuttingheight so that the mower cuts off onlythe top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass
conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu-
lar to the firstcut path.
Change your cuttingpattern from week
to week. Mow northto south one week then change to east to west the next week. This will help prevent matting
and graining of the lawn.
Max 1/3"
16
1- Cl_tm_em,_l o_mt _ operat_g ur_" i heaW k>ad_- Inht,_hmbie_t temW_. 5. tr =K;_ v*_hadjw_Z,i lyltom
GENERAL RECOMMENDATIONS
6. Not raqelred If e_lpped _ malomnan_ttee baHery T- l_ghten freer nxka_,o( b._t Io 35 _.4_ maximum
Doeo_ c_e_hte,l
LUBRICATION CHART
The warranty on this tractor does not cover items that have been subjected to
Zerk Zerk
operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructedin this
manual. Some adjustments will need to be made
_)Front Wheel,--
Bearing
Zerk
periodicallyto properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manuel should be checked at least once each
season.
Once a year you should replace the spark plug, clean or replace air filter,
and check blades and belts for wear. A new spark plug and clean air filter
assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE EACH USE 1, Check engine oil level.
2, Check brake operation,
3. Check tire pressure,
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
_) GENERALPURPOSEGREASE (_)REFER TO Maintenance"ENGINE"
IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings.Viscous lubricantswill attract
dust and dirt that willshorten the life of the self-lubricating bearings. If you feel they
mustbelubricated,useonlya dry,powdered
graphitetypelubricantsparingly.
17
.... _ L__J Pivots
SAE30 or 10w30MOTOR OIL
SECTION
Beanng Zerk
=-- r -j = shift
TRACTOR Always observe safety rules when
performing any maintenance. BRAKE OPERATION
If tractor requires more than six (6) feet stoppingdistance at high speed in highestgear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" inthe
Service and Adjustments section of this manual).
TIRES
Maintain proper air pressure in all tires (See =PRODUCT SPECIFICATIONS" sectionof this manual).
Keep tires free of gasoline, oil, or insect controlchemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent fiat tires due to slow leaks, tire sealant
may be purchased from your local parts dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock
systems are working properly. Ifyour tractor does not function as described, repair the problem immediately.
The engine should not start unless the clutch/breke pedal is fully depressed
and attachment clutchcontrol is in the disengaged position.
When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never operate unless the operator is in the
seat.
BLADE CARE For best results mower blades must be
kept sharp. Replace bent or damaged blades.
BLADE REMOVAL 1, Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and fiat
washer securing blade.
3. Install new or resharpened blade with trailingedge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as shown.
5. Tighten bolt securely (27-35 Ft. Lbs. torque).
IMPORTANT: Blade bolt isgrade 8 heat treated.
TrailingEdgeUp
%. Blade Center
MandrelAssembly
Hole
FlatWasher
Lock Washe
_-Hex Bolt(Grade*-"_
*AGrade8 heattreatedboltcanbe identified
bysixlinesonthebolt head.
TO SHARPEN BLADE NOTE: We do notrecommend sharpen-
ing blade - butif you do, be sure the blade is balanced.
Care shouldbe taken to keep the blade balanced. An unbalanced blade will
cause excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file
or on a grindingwheel. Do not attempt to sharpen while on the mower.
To check blade balance, you will need
a 5/8" diameter steel bolt, pin,or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portionof the steel boltor pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is
balanced.
/" j //
5/8" Bolt or Pin_"
BATTERY Your tractor has a battery charging system
which issufficient for normal use. How- ever, periodic charging of the battery with
18an automotive charger will extend its life.
Loading...
+ 42 hidden pages