Craftsman 917272072 Owner’s Manual

Owner's Manual
ELECTRIC START
42" MOWER 6 SPEED TRANSAXLE
LAWN TRACTOR
Model No.
917.272072
Safety
Operation e Maintenance
Repair Parts
This product has a low emission engine which operates
differently from previously built engines. Before you start the en- gine, read and understand this Owner's Manual.
CAUTION: _ Read and follow all Safety
Rules and Instructions before operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers to your questions about this product,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon- Sat
Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance Schedule ...................... 17
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
Riding equipment used for commercial or rental purposes.
Maintenance ....................................... 17
Service and Adjustments .................... 21
Storage ............................................... 27
Troubleshooting ................................. 28
Repair Parts ........................................ 32
Parts Ordering ..................... Back Cover
LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your Craftsman dding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
IMPORTANT= This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in
serious injury or death. I. GENERAL OPERATION
Read, understand, and follow all instructions in the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions, to operate
the machine.
Clear the area of objects such as
rocks,toys, wire, etc., which could be
picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire gross catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
•Tum off blades when not mowing.
Stop engine before removing gross
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data indicates that operators, age 60 years and above, are involved in a
large percentage of riding mower- related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from serious injury.
II. SLOPE OPERATION Slopes are a major factor related to loss-
of-control and tipover accidents, which can result in severe injury or death. All
slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tel/gross can hide obstac/es.
Use slow speed. Choose a low gear so that you will not have to stop or shift
while on the slope.
Follow the manufacturer's recommen-
dations for wheel weights or counter-
weights to improve stability.
Use extra care with grass catchers or
other attachments. These can change the stability of the machine.
Keep all movement on the elopes s/ow and gradual Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope, if tires lose traction, disengage the blades and proceed slowly straight
down the slope.
DO NOT:
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
Do not mow near drop-offs, ditches, or
embankments. The mower could
suddenly turn over if a wheel is over the
edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced
traction could cause sliding.
Do not try to stabilize the machine by putting your foot on the ground.
Do not use gross catcher on steep slopes.
IlLCHILDREN
Tragicaccidentscanoccuriftheoperator
isnotalerttothepresenceofchildren. Childrenareoftenattractedtothe
machineand the mowing activity. Never
assume that children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind
and down for small children.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Never allow children to operate the
machine.
Use extra care when approaching blind
cornerS, shrubs, trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline
and other fuels, They are flammable and vaporS are explosive.
-Use only an approved container.
-Never remove gas cap or add fuel with the engine running. Allow
engine to cool before refueling. Do
not smoke.
-Never refuel the machine indoorS.
-Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade
anachment bolts, tight and keep equipment in good condition.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
Stop and inspect the equipment if you strike an object. Repair, if necessary,
before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended pads, when necessary.
Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
Check brake operation frequently. Adjust and service as required.
Be sure the area is clear of other people before mowing. Stop machine if
anyone enterS the area.
Never carry passengers or children even with the blades off.
Do not mow In reverse unless abso- lutely necessary. Always took down
and behind before and while backing.
Never carry children. They may fall off and be seriously injured or interfere
with safe machine operation.
Keep children out of the mewing area
and under the watchful care of another
responsible adult,
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15" Max), not across.
Remove obstacles such as rocks, tree
limbs, etc.
Watch for holes, ruts, or bumps,
Uneven terrain could ovedum the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear so
that you will not have to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
Do not turn on slopes unless neces- sary, and then, turn slowly and gradu-
ally downhill, if possible.
,_Look for this symbol to point out
important safety precautions. It means CAUTIONIH BECOMEALERTH! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up, transporting, adjusting or making repairs,
always disconnect spark plug wire and place wire where it cannot contact spark
plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control of the tractor.
,_ CAUTION: Tow only the attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on a slope. Too heavy of a _oad, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
of your tractor. ,_WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
,_WARNING: Battery posts, terminals
and related accessories contain lead and lead compounds, chemicals known to the
State of California to cause cancer and birth defects or other reproductive harm.
Wash hands after handling.
5
PRODUCT SPECIFICATIONS
GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
ANDTYPE: REGULAR _)ILTYPE SAE 10W30
API-SF-SJ): (ABOVE32°F)
SAE 5W-30 (BELOW 32°F)
OIL CAPACITY: W/FILTER: 4.5 PINTS
W/OFILTER: 4.0 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .030")
GROUND SPEED FORWARD:
v1PH): 1sT 1.2
2"0 1.5
3RD 2.4
4TM 3.5
5TM 4.8 6TM 5.3
REVERSE: 1.5
TIRE PRESSURE: FRONT: 14 PSI
REAR: 10PSI
CHARGING SYSTEM: 15 AMPS @3600 RPM
BATTERY: AMP/HR: 30
MIN. CCA: 240 CASE SIZE: U1R
BLADE BOLT 27-35 FT, LBS.
TORQUE:
REPAIR AGREEMENT A Repair Agreement is available on this
product. Contact your nearest Sears store for detai_s.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain- ing, caring for and using your tractor.
Follow the instructions under "Mainte- nance" and "Storage" sections of this
owner's manual.
_WARNING: This tractor is equipped with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar _aws.
Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service
center(See REPAIR PARTS section of this manual).
CONGRATULATIONS on your purchase of a new tractor. It has been designed,
engineered end manufactured to give
you the best possible dependability and performance.
Should you expedence any problem you cannot easily remedy, please contact a
Sears or other qualifyed service center. We have competent, well-trained techni-
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The
instructions wilt enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
6
Steering
Wheel Insert
C)
Steering Wheel
(1) Large Flat Washer
Steering
Boot _/
(1) Hex Bolt
3/8-16 x 1
_,_ (1) Lock
_ Steedng
washer 3/8
(1) Locknut
5/16-18
Wheel Adapter
(_Washer 17/32 x 1-3/16 x 12
Gauge
_(1) Knob
(1) Hex Bolt
5/16-18 x 1-1/4
t St>ierni;igon
Shaft
Slope Sheet
For Future Use II (z_ I
Keys
Video Cassette
(2) Keys
You_new tractor has been assembled at tile faciofy vv;;hexception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly
easier. Standard wrench sizes you need are listed below.
(1) 9/16" wrench (1) Pliers
(2) 1/2" wrench (1) Utility knife (1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of view, when you are in the operating
position (seated behind the steering wheel).
TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove allaccessible loose parts and partscartons from carton.
2. Cut, from topto bottom, along lines on all four cornersof carton, and lay
panelsflat.
3. Checkfor anyadditional loose partsor cartonsand remove.
BEFORE REMOVINGTRACTOR FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower steering shaft. Align mounting holes
in extension and lower shafts and
install 5/16 hex bolt and Iocknut.
Tighten securely.
2. Place tabs of steering boot over tab slots in dash and push down to
secure.
INSTALL STEERING WHEEL
3. Position front wheels of the tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from
steering wheel and slide adapter onto steering shaft extension.
5. Position steering wheel so cross bars are horizontal (left to right) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and grill.
IMPORTANT; Check for and remove any
staples in skid that may puncture tires
where tractor is to roll oft skid.
HOWTO SET UPYOURTRACTOR CHECK BATTERY
1. Lift seat pan to raised position and
open battery box door.
NOTE: Ifthis battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in Maintenance
section of this manual for charging
instructions).
_rminal
Battery
Door
INSTALL SEAT Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat washer securing seat to cardboard
packing and set aside for assembly of seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan so head of
shoulder bolt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat towards rear of tractor.
5. Pivot seat and pan forward and assemble adjustment knob and flat
washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment
knob securely.
Bolt
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from the skid.
TO ROLLTRACTOR OFF SKID (See Operation section for location and
function of controls)
1. Press lift lever plunger and raise
attachment lift lever to its highest position.
2. Release parking brake by depressing clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
5. Remove banding holding deflector
shield up against tractor.
TO DRIMETRACTOR OFF SKID (See
Operation section for location and function of controls)
,_WARNING: Before starting, read,
understand and fellow all insfructions in
the Operation section ofthis manual. Be sure tractor is in a well-ventilated area. Be
sure the area in front oftractor isclear of other people and objects.
1. Be sure all the above assembly steps have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Sit on seat in operating position, depress clutch/brake pedal and set the perking brake.
4. Place gear shift lever in neutral (N) position.
5. Press lift lever plunger and raise
attachment lift lever to its highest position.
6. Start the engine. After engine has
started, move throttle control to idle position.
7. Depress clutch/brake pedal into full
"BRAKE" position and hold. Move gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly ddve tractor off skid.
9. Apply brake to stop tractor, set parking brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position. Continue with the instructions that follow.
9
INSTALL MULCHER PLATE (If previously removed)
1, Raise and hold deflector shield in
upright position,
2. Place front of rnulcher plate over front of mower deck opening and slide into place, as shown.
3. Hook front latch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to rest on plate while in operation.
Mulcher
Plate
Shield
Latch
Hooks
TO CONVERTTO BAGGING OR DISCHARGING
Simply remove mulcher plate and store in a safe place. Your mower is now ready for
discharging or installation of optional grass catcher accessory.
NOTE: It is not necessary to change blades. The mulcher blades are de-
signed for discharging and bagging also.
CHECKTIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes. Correct tire pressure is important for best
cutting performance.
Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed correctly,
CHECK BRAKE SYSTEM After you learn how to operate your
tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments
section of this manual.
,/CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING CHECKLIST:
J All assembly instructions have been
completed.
/ No remaining loose parts in carton. ,I Battery is properly prepared and
charged. (Minimum t hour at 6 amps).
,/Seat is adjusted comfortably and
tightened securely.
,/All tires are properly inflated. (For
shipping purposes, the tires were overinflated at the factory).
#' Be sure mower deck is properly leveled
side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
4' Check mower and drive belts. Be sure
they are routed properly around pulleys
and inside all belt keepers.
,/Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOWTO USE YOUR TRACTOR, PAY EXTRA ATTENTION TO
THE FOLLOWING IMPORTANT ITEMS: ,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
,/Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.
lO
These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LOCKED
LIGHT
MOWER LIFT
_'l R N H L +SI
ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING DRAKE
CLUTCH ENGAGED
e_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
!
DANGER, KEEPHANDSANDFEETAWAY
FREE WHEEL
(A_omatic Modelsonly)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrations with your tractor to familiarize yoursetf with the locations of
various controls and adjustments. Save this manual for future reference.
Attachment
Clutch
Ammeter Lever
ControIThr°ftle/Ch°ke_ Attachment
Ignition Switch
Light Switch
Lift
Plunger
Lift Lever
Clutch/Brake Height Pedal Adjustment
Indicator
Parking Brake Lever
Gearshift Lever
Our tractors conform to the safety standards of the American
National Standards Institute.
AMMETER - Indicates charging (+) or discharging (-) of battery. ATTACHMENT CLUTCH LEVER - Used
to engage the mower blades, or other attachments mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and braking the tractor and
starting the engine. GEARSHIFT LEVER - Selects the speed
and direction of tractor.
IGNITION SWITCH - Used for starting and stopping the engine.
LIFT LEVER PLUNGER - Used to release attachment lift lever when changing its
position. LIGHT SWITCH °Turns the headlights on
and off. PARKING BRAKE LEVER - Locks clutch/
brake pedal into the brake position. THROTTLE/CHOKE CONTROL - Used
for starting and controlling engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the parking braka will shut off the engine.
1. Depress clutch/brake pedal into full "BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position. Make sure parking brake will
hold tractor secure.
AttachmentClutch Lever
Throttle/
Choke Col
Brake Pedal
"Disengaged'
Position
STOPPING
MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to "DISENGAGED"
position.
GROUND DRIVE -
To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
Move gearshift lever to neutral (N) position.
ENGINE-
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
"backfire".
•Tum ignition key to "OFP position and remove key. Always remove key when
leaving tractor to prevent unauthorized
usa.
Never use choke to stop engine.
"Engaged"Position F(,_/_,_ IgnitionKey
_/_Disengaged"
Pos,ion
"_\' /)\_.Parking Brake
\ _ '::-_i'_-,,_/;E-ngaged"
_ _ Gearshift
Position
IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged, (dead). NOTE: Under certain conditions when
tractor is standing idle with the engine running, hot engine exhaust gases may
cause "browning"of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_CAUTION: Always stop tractor
completely, as described above, before leaving the operator's position; to empty
grass catcher, etc. TO USE THROTTLE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance. TO MOVE FORWARD AND BACKWARD The direction and speed of movement is
controlled by the gearshift lever.
1. Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.
2. Move gearshift lever to desired position.
3. Slowly release clutch/brake pedal to start movement.
IMPORTANT; Bring tractor to a complete stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move
lever to desired position.
The cutting height range is approxi-
mately 1-1/2 to 4". The heights are measured from the ground to the blade tip
with the engine not running. These
heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
13
The average lawn should be cut to
approximately 2-1/2 inches during the cool season and to over 3 inches
during hot months. For healthier and better looking lawns, mow often and
after moderate growth.
For best cutting performance, grass over 6 inches in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground
when mower is at the desired cutting
height in operating position. Gauge
wheels then keep the deck in proper
position to help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. Adjust mower to desired cutting height (See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this manual).
2. With mower in desired height of cut position, gauge wheels should be
assembled so they are slightly off the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/ 8 washer, and 3/8-16 Iocknut and
tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment
hole.
Gauge .\\ _\
Wheel _-_ _-_ Mountingx_F ff_\
Bracket"_'N__
3/8"16_------_-_-t / '_ /\\ /+</-/ Locknut
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an operator presence sensing switch. Any attempt by
the operator to leave the seat with the engine running and the attachment clutch
engaged will shut off the engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES - disengage attachment clutch contral.
_qkCAUTION: Do not operate the mower without either the entire grass catcher, on
mowers so equipped, or the deflector
shield in place. Attachment
Clutch Lever Attachemnt "Engaged""
Position o Position
Low Position
Position
Deflector Shield
TO OPERATE ON HILLS _AUTION: Do not drive up or down hills
with slopes greater than 15° and do not drive across any slope.
Choose the slowest speed before
starting up or down hills.
Avoid stopping or changing speed on
hills.
If slowing is necessary, move throttle
control lever to slower position.
If stopping is absolutely necessary,
push clutch/brake pedal quickly to brake position and engage parking
brake.
Move gearshift lever to 1st gear. Be sure you have allowed room for tractor
to rollslightly as you restart movement.
To restart movement, slowly release parking brake and clutch/brake pedal.
Make all turns slowly.
TO TRANSPORT
Raise attachment lift to highest position with attachment lift control.
When pushing or towing your tractor, be sure gearshift lever is in neutral (N)
position.
Do not push ortow tractor at more than five (5) MPH.
NOTE: To protect hood from damage when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord,
etc.).
14
TOWING CARTS AND OTHER
ATTACHMENTS
Tow onty the attachments that are
recommended by and comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with the ground and cause you to lose control
ofyour tractor. BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL The engine in your tractor has been
shipped, from the factory, already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick; wipe oil Off. Reinsert the dipstick into the tube and rest oil fill
cap on the tube. Do not thread the cap onto the tube. Remove and read
oil level. If necessary, add oil until
"FULU' mark on dipstick is reached.
Do not overfill.
For cold weather operation you should
change oil for easier starting(See "OIL VISCOSITY CHART" in the Mainte-
nance section of this manual).
To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87 octane. (Use of leaded gasoline
will increase carbon and lead oxide deposits and reduce valve life). Do
not mix oil with gasoline. Purchase fuel in quantities that can be used
within 30 days to assure fuel fresh- ness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use
fresh, clean winter grade gasoline to
help insure good cold weather starting.
_WARNING: Experience indicates that alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas can damage the fuel system of an
engine while in storage. To avoid engine problems, the fuel system should be
emptied before storage of 30 days or
longer. Drain the gas tank, start the engine
and let it run until the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructions for additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_CAUTION: Fillto bottom of gas tank filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or use
gasoline near an open flame. TO START ENGINE
When startingtheengine forthe firsttime or if the engine has runout of fuel, itwilltake extra
crankingtime tomove fuelfromthe tank tothe
engine.
1. Sit on seat in operating position, depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N) position.
3. Move attachment clutch to "DISEN- GAGED" position.
4. Move throttle control to choke position.
NOTE: Before starting,read thewarm and
cold startingproceduresbelow.
5. Insert key into ignition and turn key
clockwise to "START" position and release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute. If
the engine does not start after several attempts, move throttle control to fast
position, wait a few minutes and try again. If engine still does not start, move the throttle control back to the
choke position and retry.
WARM WEATHER STARTING (50° F and above)
6. When engine starts, move the throttle control to the fast position.
The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and allow it to warm up for one minute using
the choke as described above.
15
COLD WEATHER STARTING ( 50° F and below)
6. L-'Vhenengine starts, allow engine to run with the throttle control in the
choke position until the engine runs
roughly, then move throttle control to
fast position. This may require an
engine warm-up period from several seconds to several minutes, depend-
ing on the temperature.
The attachments can also be used during the engine warm-up period.
NOTE= If at a high altitude (above 3000 feet) or incold temperatures (below 32 F-)the carburator fuel mixture may need to be
adjusted for best engine performance. See %0 ADJUST CARBURETOR" in the Service
and Adjustments section of this manual.
MOWINGTIPS
Mower should be properly leveled for best mowing performance. See "TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive So that clippings are discharged onto the area that has been cut. Have
the cut area to the right of the tractor. This will result in a more even distribu-
tion of clippings and more uniform cutting.
When mowing large areas, start by turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction making left hand turns until finished.
if grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip- pings. Make first cut relatively high; the
second to the desired height.
Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
Always operate engine at fuU throttle
when mowing to assure better mowing performance and proper discharge of
material. Regu;ate ground speed by selecting a low enough gear to give the
mower cutting performance as well as the quality of cut desired.
When operating attachments, select a
ground speed that will suit the terrain emdgive best performance of the
attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall onto the lawn they wilt disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrade quickly to provide nutrients for the lawn.
Aiways mulch with your highest engine
(blade) speed as this will provide the best recutting action of the blades.
Avoid cutting your lawn when it is wet. Wet grass tends to form clumps and interferes with the mulching action.
The best time to mow your lawn is the eady afternoon. At this time the grass
has dried and the newly cut area will not be exposed to the direct sun.
For best results, adjust the mower cutting height so that the mower cuts off only the top one-third of the grass
blades. For extremely heavy mulching, reduce your width of cut on each pass
and mow slowly.
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow across or perpendicu-
lar to the first cut path.
Change your cutting pattern from week to week. Mow north to south one week
then change to east to west the next week. This will help prevent matting
and graining of the lawn.
Max 1/3"
16
MAINTENANCE SCHEDULE
FILL IN DATES AS YOU COMPLETE
REGULAR SERVICE SERVICE DATES
Check Brake Operation _ g_ Check Tire Pressure I_ / I_
Check Operator Presence and InterlOCkSystems I1_
CheCk for LOOSeFasteners _ 11/7
Shalpe_Replace Mower Blades I_, LepricaUon Charl ll/
Check Baltery Lever Clean Battery and Terminals I_
ChOCkTransaxle Cooling Adjust Blade Beg(s) Tension II/s
Adjust Motion Drk'e Belt(s) Tension I_s
Check Engine Oil Level t_/ I_
Change Engine Oil I_=,; _1_
Clean Air Filter _2 Clean Ak Screen _2
InSpect MUffledSpa_ Arrester I1_ Replace Oil Filter (If equipped) I1_1: Clean Engine Cooling Fins 1_#'2
R._aceSpark_ug t/ l/
ReplaCe Air Filter Paper Cartridge 1_2 ReplaCe Fuel Rlt_ g_
GENERAL RECOMMENDATIONS The warranty on this tractor does not
cover items that have been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual
Some adjustments will need to be made periodically to properly maintain your
tractor. All adjustments in the Service and
Adjustments section of this manual should be checked at least once each
season.
Once a year you should replace the
spark plug, clean or replace air filter, and check blades and belts for wear. A
new spark plug and clean air filter assure proper air-fuel mixture and help
your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Zerk
_)FrontWheel_
Beadng
Ze_
.__ i i _., Pivots
_' SAE 30 or lOw30 MOTOR OIL i_ GENERAL PURPOSE GREASE !9 REFER TO Maintenance "ENGINE"
SECTION
_' Spindle
Zerk
Bearing Zerk
-" shift
IMPORTANT: Do not oil or grease the pivot points which have special nylon
bearings. Viscous lubricants will attract dust and dirt that will shorten the life of the
self-lubricating bearings. If you feel they mustbe lubricated,useonlya dry,powdered
graphitetype lubricantsparingly.
17
TRACTOR Always observe safety rules when
performing any maintenance.
BRAKE OPERATION If tractor requires more than six (6) feet
stopping distance at high speed in highest gear, then brake must be ad-
justed. (See "TO ADJUST BRAKE" in the Service and Adjustments section of this
manual). TIRES
Maintain proper air pressure in all tires (See "PRODUCT SPECIFICATIONS"
section of this manual).
Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your tractor does not function as described,
repair the problem immediately.
The engine should not start unless the clutch/brake pedal is fully depressed
and attachment clutch control is in the disengaged position.
When the engine is running, any attempt by the operator to leave the
seat without first setting the parking brake should shut off the engine,
When the engine is running and the attachment clutch is engaged, any
attempt by the operator to leave the seat should shut off the engine.
The attachment clutch should never
operate unless the operator is in the
seat.
BLADE CARE
For best results mower blades must be kept sharp. Replace bent or damaged
blades,
BLADE REMOVAL
1. Raise mower to highest position to allow access to blades.
2. Remove hex bolt, lock washer and flat washer securing blade.
3. Install new or resharpened blade with trailing edge up towards deck as
shown.
IMPORTANT: To ensure proper assembly, center hole in blade must align with star
on mandrel assembly.
4. Reassemble hex bolt, lock washer and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs. torque),
IMPORTANT: Blade bolt is grade 8 heat
treated.
Trailin¢Edge Up Mandrel Assembly
Blade Center
Hole
Flat Washer,
LockWashe
_£"- Hex Bolt
*A Grade 8 heattreatedbolt canbe identified
by sixlinesonthe bolt head,
TO SHARPEN BLADE NOTE: We do not recommend sharpen-
ing blade - but if you do, be sure the
blade is balanced. Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual damage to mower and engine.
The blade can be sharpened with a file or on a gdnding wheel. Do not attempt
to sharpen while on the mower.
To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone
balancer. (When using a cone bal- ancer, follow the instructions supplied
with balancer.)
NOTE: Do not use a nail for balancing blade. The lobes of the center hole may
appear to be centered, but are not.
Slide blade on to an unthreaded
portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position. If either end of
the blade moves downward, sharpen the heavy end until the blade is balanced.
5/8"
BATTERY Your tractor has a battery charging system
which is sufficient for normal use. How- ever, periodic charging of the battery with
18an automotive charger will extend its life.
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