Craftsman 917272065 Owner’s Manual

Owner's Manual

16.0 HP

ELECTRIC START 42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272065

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

For answers to your questions aboutthisproduct, Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mort- Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications .......................... 6

Assembly .............................................. 6

Operation ............................................ 11

Maintenance ....................................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, ifthis Craftsman Riding Equipmentis

maintained, lubdcated and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

matedal or workmanship. Warranty service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home

warranty service is available buta trip charge will apply. This warranty applies only while this productis in the United States.

ThisWarranty does not cover:

• Expendable items which become worn dudng normal use, such as blades, spark

plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, such as nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capabilityof the dding equipment, impacting

objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, includingbut notlimited to, electrical and mechanical damage caused by improper storage, failure to use the

proper grade and amount of engine oil, failure to keep the deck clear of flammable debds, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is =used for commercial purpose" if is used for any purpose other than singlefamily household

dwellings or in usage where profit is made.

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordering ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY

For ninety (90) days from date of purchase, if any battery included with this dding equipment proves defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsmen dding equipment to

your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN- HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal dghts, and you may also have other dghts

which may vary from state to state. Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachine is capable of amputating hands and feet and

throwingobjects. Failure to observe the following safety instructionscould result in sedous injury or death.

I.GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsible adults, who are familiarwith the instructions,to operate

the machine.

• Clear the area of objects such as

rocks,toys,wire, etc., which couldbe picked up and thrown by the blade.

• Be sure the area is clear of other

people before mowing. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge

direction anddo notpoint it at anyone.

Do not operate the mower without

either the entire gross catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Turn off blades when notmowing.

• Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylightor good artificial light.

• Do not operate the machine while under the influenceof alcohol or drugs.

• Watch for traffic when operating near or crossing roadways.

• Use extra care when loading or

unloading the machine intoa trailer or truck.

• Data indicatesthat operators, age 60

years and above, are involved in a large percentage of dding mower-

related injudes. These operators should evaluate their ability to operate the dding mower safely enough to protect themselves and others from

sedous injury.

• Keep machine flee of grass, leaves or other debds build-up which can touch hot exhaust / engine parts and bum.

Do not allow the mower deck to plow leaves or other debds which can cause

build-upto occur.

Clean any oil or fuel spillage before operating or stodng the machine. Allow machine to cool before storage.

I1.SLOPE OPERATION Slopes are a major factor related to loss~

of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. Ifyou

cannot back up the slope or if you feet uneasy on it, do notmew it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as recks, tree

limbs, etc. Watch for holes,ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.

Follow the manufacturer's recommen-

dationsfor wheel weights or counter- weights to improve stability.

Use extra care with grass catchers or

other attachments. These can change

the stabilityof the machine.

Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction.

Avoid starting or stoppingon a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

DO NOT:

• Do not turn on slopes unless Races- sary, and then, turn slowly and gradu-

ally downhill, if possible.

• Do not mow near drop-offs,ditches, or

embankments. The mower could suddenly turn over if a wheel isover

the edge of a cliffor ditch,or if an edge caves in.

• Do not mow on wet grass. Reduced traction could cause sliding.

• Do not try to stabilizethe machine by

puttingyour foot on the ground.

• Do net use grass catcher on steep

slopes.

lU.CHILDREN

Tragicaccidentscanoccuriftheoperator

isnotalerttothepresenceofchildren, Childrenareoftenattractedtothe

machineandthemowingactivity.Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine off if children enter the area.

• Before and when backing, look behind

and downfor small children.

• Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel

with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

-Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area.

• Keep nuts and bolts, especially blade attachment bolts,tight and keep equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regulady.

• Keep machine free of grass, leaves, or other debris buUd-up.Clean oil or fuel spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment if you strike an object. Repair, ifnecessary,

before restarting.

• Never make adjustments or repairs with the engine running.

• Grass catcher components are subject

to wear, damage, and detadoratien, which couldexpose moving partsor

allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicingthem.

• Check brake operation frequently.

Adjust and service as required.

• Be sure the area isclear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children

even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always lookdown and behind before and while backing.

• Never carry children. They may fall off and be sedously injured or interfere with safe machine operation.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and tum machine offif children

enter the area.

• Before and when backing, look behind

and down for small children.

• Mow up and down slopes (15 ° Max),

notacross.

• Remove obstacles such as rocks,tree

limbs, etc.

• Watch for holes, ruts, orbumps.

Uneven terrain could overture the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If

tires lose traction,dlsengege the blades and proceed slowlystraight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse

and back down slowly.

• Do not turnon slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

_Look for this symbol to point out importantsafety precautions.It means

CAUTIONt!I BECOMEALERTIfi YOUR SAFETY IS INVOLVED.

_ CAUTION: In or6er to pravent

accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill

in neutral, you may lose controlof the tractor.

CAUTION: Towonly the attachments

that ere recommended by and comply with specifications of the manufacturer of

your tractor. Use common sense when towing. Operate onlyat the lowest

possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. "nres can lose traction with the ground and cause you to lose control ofyour tractor.

_IiWARNING: Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California to cause

cancer and birth defects or other repro- ductive harm.

_WARNING: Battery posts,terminals and related accessories contain lead and

lead compounds, chemicals known to the State of California to cause cancer and

birthdefects or other reproductiveharm.

Wash hands after handling.

PRODUCTSPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED

_ND TYPE: REGULAR OILTYPE SAE 10W30(above32°F)

',API-SF-SJ): SAE 5W-30 (below 32=F) OILCAPACITY: W/FILTER: 4.0 PINTS

W/OFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RCf2YC

3AP: .040")

GROUND FORWARD: 5.5

_PEED(MPH): REVERSE: 2.4

rlRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING 3AMPS BATTERY SYSTEM: 5 AMPS HEADLIGHT

BATTERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADEBOLT 27-35 FT. LBS.

TORQUE:

CONGRATULATIONS on your purchase ofa new tractor. It has been designed, engineered and manufactured to give you the best possible dependability and performance.

Should you experience any problem you cannot easily remedy, please contact a

Sears or other qualified service center. We have competent, well-trained techni-

cians and the proper tools to service or repair this tractor.

Please read and retain this manual. The instructionswill enable you to assemble

and maintain yourtractor properly. Always observe the "SAFETY RULES".

REPAIRAGREEMENT A Repair Agreement is available on this

product. Contact your nearest Sears storefor details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety roles.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nance"and "Storage" sections of this

_wAWner's manual.

RNING: This tractor is equipped

with an internal combustion engine and should not be used on or near any

unimproved forest-covered, brush- covered or grass-covered land unless the

engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a sparkarrester is

used, it should be maintained in effective workingorder by the operator.

In the stateof California the above is required by law (Section 4442 of the California Public Resources Code).

Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

Steenng

Boot

1) Hex Bolt

318-16 x I

"_k=.._(1) Lockwasher 3/8

1) Locknut

5/16-18

_ Steering

(1)Washer 17/32 x 1-3/16 x 12

Gauge

_(1) Knob

Wheel Adapter

(1) Hex Bolt

5/16-18 x 1-1/4

Shaft

Keys

Slope Sheet (2) Keys

For Future Use

Video Cassette

Your new tractor has boon assembled at the factory with exception of those parts left

unasaembled for shipping purposes. To ensure safe end proper operation of your

tractor all partsand hardware you assemble must be tightened securely. Use the correct tools as necessary to insure Ixoper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR ASSEMBLY

A socketwrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (2) 1/2" wrench (1) "13repressure (1) Utilityknife

gauge

When dghtor left hand is mentioned in this manual, it means, from your pointof view, when you are in the operating

position(seated behind the steering

wheel). TO REMOVE TRACTOR FROM

CARTON

Steering Wheel_ "_

/ _ JSteedng Boot

Adapter--------_

_ Lw_ags_Flat

Tabs

UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four comers of carton, and lay

panels fiat.

3. Chock for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR FROM SKID

ATTACHSTEERINGWHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower

steedng shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steering boot over tab

slotsin dash and push down to secure.

INSTALL STEERING WHEEL

3. Positionfront wheels of the tractor so

they are pointing straight forward.

4. Remove steedng wheel adapter from

steering wheel and slide adapter onto steedng shaft extension.

5. Positionsteedng wheel so cross bars

are hodzontal (left to dght) and slide inside boot and onto adapter.

6. Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten

securely.

7. Snap steedng wheel insert into center

of steedng wheel.

8. Remove protective matedals from

tractor hood and gdll.

IMPORTANT: Check for and remove any staples in skid that may puncture tire where tractor is to roll off skid.

HOW TO SET UP YOUR TRACTOR CHECK BATTERY

1. Liftseat pan to raised pesltlon and

open battery box door. NOTE: If this battery is put intoservice after month and year indicated on label

(label located between terminals) charge battery for minimumof one hour at 6-10

amps, (See "BATTERY' in Maintenance section of this manual for charging instructions).

Label

Terminal

Batter

Door

INSTALL SEAT

Adjust seat before tighteningadjustment

knob.

1. Remove adjustment knoband fiat washer secudng seat to cardboard packing and set aside for assembly of

seat to tractor.

2. Pivot seat upwardand remove from the cardboard packing. Remove the

cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat

towards rear of tractor.

5. Pivot seat and pan forward and assemble adjustment knob and fiat washer loosely. Do not tighten.

6. Lower seat into operating position and

sit in seat.

7. Slideseat until a comfortable position

is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its

adjusted position.

9. Raise seat and tighten adjustment

knob securely.

Seat

Bolt

Fiatw

NOTE: You may now rollor ddve your tractor off the skid. Follow the appropdate instructionbelow to remove the tractor

from the skid. TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press liftlever plunger and raise attachment lift lever to its highest position.

2. Release parking brake by depressing clutclVbrake pedal.

3. Place freewheel controlin freewheel- ing position to disengage transmis-

sion(See "TO TRANSPORT" in the Operation section of this manual).

4. Rolltractor forward off skid,

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID {See

Operation section for location and

function of controls)

,_ WARNING: Beforestarting read, understand and fo ow all instructionsin

the Operation sectionof this manual. Be sure tractor isin a well-ventilated area. Be

sure the area in front oftractor is clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oillevel and fill fuel

tank with gasoline.

3. Place freewheel controlin "transmis-

sion engaged" position.

4. Sit on seat in operating position, depress clutch/breke pedal and set the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press lift lever plungerand raise attachment liftlever to its highest

position.

7. Startthe engine. After engine has started, move throttle controlto idle

position.

8. Release parking brake.

9. Slowlymove the motion control lever

forward and slowly drive tractor off

skid.

f0.Apply brake tostop tractor, set parkinc

brake and place motion controllever in neutral position.

11.Turn ignition key to "OFF" position.

Continue with the instructionsthat follow.

INSTALL MULCHER PLATE

(if previously removed)

1. Raise and hold deflector shield in updght position,

2. Placefront of mulcher plate over front

of mower deck opening and slide into

place, as shown,

3. Hookfront latch intohole on front of mower deck,

4. Hookrear latch into hole on back of mower deck,

_CAUTION: Do not remove deflector shieldfrom mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation.

Deflector Plate

TO CONVERTTO BAGGING OR DISCHARGING

Simply remove mulcher plate and store in a safe place. Your mower is now ready for

discharging or installation of optional grass catcher accessory,

NOTE: It is notnecessary to change

blades, The mulcher blades are de- signed for discharging and bagging also,

CHECKTIRE PRESSURE The tireson your tractor were ovednflated

at the factory for shippingpurposes,

Correcttire pressure is important for best

cutting performance.

• Reduce tire pressure to PSi shown in =PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS For best cuttingresults, mower housing

shouldbe propedy leveled, See =TO LEVEL MOWER HOUSING" in the

Service and Adjustments section ofthis manual.

CHECK FOR PROPER POSITION OF

ALL BELTS

See the figures that are shown for replacing motion and mower blade ddve

belts in the Service and Ad._ustments sectionof this manual. Venfy that the belts are routed correctly.

Mulcher

ooks

CHECK BRAKE SYSTEM After you learo how to operate your

tractor,check to see that the brake is propedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual

V'CHECKLIST

Before you operate and enjoy your new

tractor,we wish to assure that youreceive the pest performance and satisfaction

from this Quality Product.

Please review the followingchecklist: ,/All assembly instructionshave been

completed.

,/No remaining loose parts in carton.

,/Battery is propedy prepared and

charged. (Minimum 1 hourat 6 amps).

,/Seat is adjusted comfortablyand

tightened securely.

,/All tires are propedy inflated. (For

shipping purposes, the tires were ovednflated at the factory).

,/Be sure mower deck is propedy leveled

side-to-side/front-to-rear for pest cutting results. (Tires must be propedy inflated for leveling).

,/Check mower and ddve belts. Be sure

they are routed properly around pulleys and inside all belt keepers.

,/Check widng. See that all connections

are still secure and wires are properly clamped.

,/Before drivingtractor, be sure free-

wheel control is in drive position.

While learning how to use your tractor, pay extra attention to the following importantitems:

,/ Engine oil is at proper level. ,/Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls - their

locationand function. Operate them before you start the engine.

,/Be sure brake system is in safe

operating condition.

,/It is importantto purge the transmission

before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See

"TO START ENGINE" and "PURGE TRANSMISSION" in the Operation section of this manual).

These symbols may appear on yourtractor or in literature suppliedwith the product.

Learn and understand their meaning.

BATTERY CAUTION OR REVERSE FORWARD FAST

ENGINE ON ENGINE OFF OiL PRESSURE LIGHTS ON OVER TEMP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LIGHT

LOCKED

_r_RN H L

ATTACHMENT REVERSE NEUTRAL HiGH LOW

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS

SLOW

MOWER LiFT

PARKING BRAKE

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModelsonly)

K_IOWYOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith your tractor tofamiliarize yourself with the locationsof

vadous controlsand adjustments. Save this manual for future reference.

Attachment IgnitionSwitch Clutch

Ammeter . J

Throttle/Choke Attachment Control Lift Lever

Clutch/Brake Height

Pedal , Adjustment

Freewheel Control Parking Brake Lever

.... - - Lever

Light Switch

lift

Plunger

Indicator

Motion Control Lever

Our tractors conform to the safety standardsof theAmerican

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (.) of battery,

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutching and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the speed and direction of tractor.

IGNITION SWITCH - Used for startingand stopping the engine.

LIFT LEVER PLUNGER - Used to release attachment liftlever when changingits

position. LIGHT SWITCH - Turns the headlightson

and off. PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used

for starling and controllingengine speed, FREEWHEEL CONTROL -

Disengagages transmission for pushing or slowly towing the tractorwith the engine off.

The operation of any tractor can result in foreign objects throwninto the

ayes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performingany

HOW TO USE YOUR TRACTOR TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt bythe operator to leave the seat withoutfirst setting the parking brake will shut off the engine.

1. Depress clutch_rake pedal into full

"BRAKE" positionand hold.

2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal.

Pedal should remain in "BRAKE" position. Make sure parking brake will

hold tractor secure.

Throttle/ AttachmentClutchLever Choke =Engaged"

Clutch/ /Parking Brake Brake Pedal -=Engaged"

po_sition

STOPPING MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED" position.

GROUND DRIVE -

• To stop grounddrive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motioncontrol lever to neutral (N)

position.

IMPORTANT: The motion control lever does not retum to neutral (N) position

when the clutch/brake pedal is de-

pressed. ENGINE-

• Move throttle control to slow position. NOTE: Failure to move throttlecontrolto

slow positionand allowing engine to idle before stopping may cause engine to

"backfire".

•Tum ignitionkey to "OFF" positionand remove key. Always remove key when

leaving tractor to prevent unauthorized

use.

adjustmentsor repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

• Position

/ IgnitionKey

"Disengaged"

Position Motion Control

Lever

• Never use choke tostop engine. IMPORTANT: Leaving the ignitionswitch

in any position other than "OFF" will cause the battery to be discharged,

(dead). NOTE: Under certain conditions when

tractor is standing idle with the engine running, hot engine exhaust gases may cause =browning" of grass. To eliminate this possibility,always stop engine when stoppingtractor on grass areas.

ACAUTION', Always stop tractor com- pletely, as descdbei:l above, before

leaving the operator's position; to empty grass catcher, etc.

TO USE THROTTLE CONTROL Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging rate.

• Full throttleoffers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion controllever.

1. Starttractor with motioncontrol lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motioncontrol lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The positionof the attachment lift lever

determines the cutting height.

• Grasp liftlever.

• Press plunger with thumb and move lever to desired position.

The cutting height range is approxi-

mately 1-1/2 to 4". The heightsare measured from the ground to the blade tipwith the engine not running. These heights are approximate and may vary depending upon soil conditions,height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

dudng hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inchesin height should be

mowed twice. Make the firstcut relatively high;the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slightly off the ground when mower is at the desired cutting

height in operating position. Gauge wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions. NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See =TOADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be assembled so they are slightlyoff the

ground. Install gauge wheel in appropriate hole with shoulder bolt,

3/8 washer, and 3/8-16 lecknut and

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

3/8-16 -\_-_ Locknut_z_,=.._ "_

Bracket_._ _ ;houlder

3/8Washer_-'_ (_y.,_ /Bolt

GaugeWheelf _ "_

TO OPERATE MOWER Your tractor isequipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut offthe engine.

1. Select desired height of cut.

2. Start mower blades by engaging

attachment clutchcontrol.

TO STOP MOWER BLADES - disengage attachment clutch control.

CAUTION: Do notoperate the

mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Attachmentclutch Lever Attachemn

<}?'--

"_ Deflectc

Shield

TO OPERATE ON HILLS

ACAUTION: Do not driveup or down hills with slopes greater than 15° and

not ddve across any slope.

• Choose the slowest speed before

starting up or down hills.

• Avoid stopping or changing speed (

hills.

• If slowing Is necessary, move throttl control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal q_ickly to

brake pesltion and engage parking brake.

• Move motion controllever to neutra position.

IMPORTANT: The motion controllever does not return to neutral (N) position

when the clutch/brake pedal is de- pressed.

• To restart movement, slowly release

parking brake and dutch/brake pe_t

• Slowly move motion control lever to slowest setting.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your tractor,I

sure to disengage transmission by placing freewheel control in freewhee

position. Free wheel controlis Iocate_ the rear drawbar of tractor.

1. Raise attachment lift to highest positionwith attachment liftcontrol

2. Pull freewheel controlout and dov intothe slot and release so it is he the disengaged position.

• Do not push or tow tractor at more

two (2) MPH.

• To reengage transmission, reverse

above procedure.

NOTE: To protecthood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured totractor. Use an apprepdate means of tyinghood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are

recommended by and comply with specificationsof the manufacturer of your

tractor. Use common sense when towing. Too heavy of a load, while on a slope, =s dangerous. "nrescan lose traction with

the ground and cause you to lose control of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled

with summer weight oil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove oil fill cap/

dipstick;wipe oil off. Reinsert the dipstick into the tube and rest oil fill

cap on the tube. Do not thread the

cap onto the tube. Remove and read

oil level. If necessary, add oil until "FULL"mark on dipstick is reached. Do notoverfill.

• For cold weather operation you should change oil for easier starting (Sea "OIL

VISCOSITY CHART" in the Mainte-

nance sectionof this manual).

• To ct_nge engine oil, see the Mainte- nance sectionin this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do not

mix oilwith gasoline. Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(O°C), usa fresh, clean winter grade gasoline to help

insure good cold weather starting. AWARNING: Experience indicatesthat

alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids duringstorage. Acidic gas can damage the fuel system of an engine while in storage. Toavoid engine problems, the fuel system should be emptied before storage of 30 daysor

longer. Drainthe gas tank, start the

engine and let it run untilthe fuel lines

and carburetorare empty. Use fresh fuel nextseason. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur. _,CAUTION: FlUtobottomof gas tank fillerneck. Do not overall. Wipe off any spilled oil or fuel. Do not store,spill or

use gasoline near an open flame. TO START ENGINE

When startingthe engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to movefuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position,

depress clutch/brake pedal and set parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutchto "DISEN-

GAGED" position.

5. Move throttle control to choke position.

NOTE: Before starting, read the warm and cold starting procedures below.

6. Insert key into ignitionand turn key

clockwise to =START" positionand

release key as soonas engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not startafter

several attempts, move throttle control tofast position,wait a few minutes and try again. If engine stilldoes not start,

move the throttlecontrol back to the choke position and retry.

WARM WEATHER STARTING (50" F and above)

7, When engine starts, move the throttle

controlto the fast position. The ett_m_nts and ground drive

can new be used. If the engine does notaccept the load, restart the engine

and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50* F and below)

8. When engine starts, allow engine to run with the throttle control in the

choke position until the engine runs

roughly, then move throttle control to fast position. This may require an

engine warm-up pedod from several

seconds to several minutes, depend- ingon the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before drivingthe unit in cold weather, the transmission should be warmed up as

follows:

1. Be sure the tractor is on level ground.

2. Place the motion control leverin

neutral. Release the parking brake and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to

warm up. This can be done during the engine warm up period.

• The attachments con also be used

during the engine wann-up pedod after

the transmission has been warmed up.

NOTE: Ifat a high altitude (above 3000

feet) or in cold temperatures (below 32 F)

the carburetor fuel mixture may need to be adjusted for best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGE TRANSMISSION _LCAUTION: Never engage or disen-

gage freewheel lever while the engine is running. To ensure proper operation and perfor- mance, it is recommended that the

transmission he purged before operating

tractor for the first time. This procedure will remove any trapped air inside the

transmission which may have developed during shipping of your tractor.

IMPORTANT:, Shouldyour transmissl require removal for service or replace

ment, it shouldbe purged after reinst_ tionbefore operating the tractor.

1. Place tractor safely on level surfac

with engine off and parking brake

2. Disengage transmission by plaoln freewheel control in freewheeling

position (See _TO TRANSPORT" h this section of manual).

3. Sittingin the tractor seat, start eng

After the engine is running, move throttlecontrol to slowposition. Witi

motioncontrd lever in neutral (N) position, slowly disengage clutch/

brake pedal.

4. Move motion control lever to full forward position and hold for five (.=

seconds. Move lever to full reverse

positionand hold forfive (5) secon

Repeat this procodurathree (3) tin-

NOTE: Duringthis procedurethere wil no movementof drivewheels. The air i.,

being removedfrom hydraulicdrive system.

5. Move motion control lever to neutr

(N) position. Shut- off engine and .' perking brake.

6. Engage transmissionby placing

freewheel control in driving positic

(See "TO TRANSPORT" in this se_

of manual).

7. Sitting in the tractor seat, start en_ After the engine is running, move

throttle control to half (1/2) speed.

motion control lever in neutral (N) position, slowly disengage clutcW

brake pedal.

8. Slowly move motion controllever forward, after the tractor moves

approximately five (5) feet, slowly move motion control lever to reve_

position.After the tractormoves approximately five (5) feet return th

motion controllever to the neutral t

position. Repeat this procedure wit the motion control lever three (3)

times.

Your tractor is now purged and now r_ for normal operation.

MOWING TIPS

• Mower should be propedy leveled for

best mowing performance. See "TO

LEVEL MOWER HOUSING" in the

Service and Adjustments section of this

manual.

• The left hand side of mower should be used for trimming.

• Ddve so that clippings are discharged onto the area that has been cut. Have

the cutarea to the dght of the tractor. Thiswill result in a more even distribu-

tion of clippingsand more uniform cutting.

• When mowing large areas, start by

turningto the dght so that clippingswill discharge away from shrubs,fences, driveways, etc. After one or two rounds, mow in the opposite direction

making left hand turns untilfinished.

• If grass is extremely tall, it shouldbe

mowed twice to reduce load and possiblefire hazard from dded clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grasswhen it is wet. Wet

gross will plug mower and leave undesirable clumps. Allow grass to dry

before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing performance and proper discharge of

material. Regulate ground speed by selecting a lowenough gear to give the

mower cuttingperformance as well as

the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the

attachment being used.

MULCHING MOWING TIPS IMPORTANT:. For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippingsmany times and reduce them in size sothat as they fall

onto the lawn they will disperse into the gross and not be noticed. Also, the

mulched grass will biodegrade quickly to provide nutrientsfor the lawn. Always mulch with your highest engine

(blade) speed as this will provide the

best recuttingaction of the blades.

• Avoid cuttingyour lawn when it is wet. Wet grass tends to form clumps and interfereswith the mulchingaction. The best time to mow yourlawn isthe

eady afternoon. At thistime the grass has dded and the newly cut area will

notbe exposed to the direct sun,

• For best results, adjustthe mower cuttingheight so that the mower cuts off onlythe top one-third of the grass

blades. For extremely heavy mulching, reduce your width ofcut on each pass and mow slowly,

• Certain types of grass and grass

conditionsmay require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu- lar tothe first cut path.

• Change yourcutting pattern from week

to week. Mow north to southone week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max 1/3"

MAINTENANCESCHEDULE

FILL_N DATES

AS YOUCOMPLIETIE

REGULARSER_CE

Chock Brake OF4wa_on

Chec_ Tim P_U re _

CheCkOperator Preserme and

T IntalockSy=er_ I/

R Ch_kf_rLoo6emu_tensrs (I_ _, (i_

cA Shal_sp_ Mower BMdes $/4

T LU_CaUonCh_ I/ $/V/

0 Ch _:k Batte_ LetVe*l

R Clean Bstt_y snd Termlnals $/ I_

Check Tmnsaxle CooUng V S Adjusl Blade Be_s) Tensk_n _fs AdjustMc(k_ Dltve Ben(s) T_slon /s

Check Ellglne OIJ LeVel _

Change Engine Oil _,_ $/

E CleanAirFilt_ $/2 N cl_n/dr Sc_en $/2

G Inspect Mr#net/Spark A/rester

ReplaceOil FiP_r(ffequipped) (l_,z

N CkDanEngine Cooling FI_ k/2

Repb_ceSpar_ Plug _ Replace Air Filter Paper Ca.tddge V/z

Repl=_ceFuet FIIte¢ V e

GENERAL RECOMMENDATIONS The warranty on this tractordoes not cover

items that have been subjectedto operator abuse or negligence. To receivefull value from the warranty,operator must maintain

tractoras instructedin this manual. Some adjustmentswill need to be made

periodically to properlymaintain your tractor.

All adjustments in the Service and AdjustmentssectJonof this manual should

be checked at least once each season.

• Once a year you should replace the

spark plug,clean or replace air filter, and check bladesand belts forwear. A new

spark plugand clean air filter assure proper air-fuel mixtureand help your

engine runbetter and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

LUBRICATION CHART

Zerk Zerk

•Front Wheel

Bearing Bearing Zerk Zerk

_)Engine_

: : [

(_)SAE 30 or 10w30 MOTOROIL

•)Refer TOMaintenance "ENGINE" Sec'don

IMPORTANT: Do not oil or grease the _ivot points which have special nylon

eadngs. Viscous lubdcantswill attract

dust and dirt that will shorten the life of the self-lubricatingbearings. Ifyou feel

they must be lubdcated,use onlya dry, powdered graphite type lubdcant

sparingly.

TRACTOR

Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stoppingdistance at high speed in

highestgear, then brake must be ad- justed. (See "TO ADJUST BRAKE" in the Service and Adjustments sectionof this manual).

TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS"

section of this manual).

• Keep tires free ofgasoline, oil,or insect control chemicals which can harm

rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent

fiat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and intedock systems are working pmpedy. Ifyour

tractor does notfunction as descdbed,

repair the problem immediately.

• The engine should not start unless the

brake pedal is fully depressed and

attachement clutch control isin the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first settingthe parking brake should shut off the engine.

• When the engine is runningand the

attachment clutchis engaged, any attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutchshould never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be

kept sharp. Replace bent or damaged blades.

BLADE REMOVAL

1. Raise mower to highest positionto allow access to blades.

2. Remove hex bolt, lock washer and fiat washer securing blade.

3. Install new or resharpened blade with trailing edge up towards deck as

shown.

IMPORTANT: Toensure properassembly, center hole in blade must align withstar on mandrel assembly.

4. Reassemble hex bolt, lock washer

and flat washer in exact order as shown.

5. Tighten boltsecurely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt isgrade 8 heat treated.

TrailingEdgeUp

°AGrade 8 heattreated bolt can beidentified

bysixlineson Mebolt head.

TO SHARPEN BLADE

NOTE: We do not recommend sharpen- ing blade - but ifyou do, be sure the

blade is balanced. Care shouldbe taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone

balancer. (When using a cone bal- ancer, follow the instructions supplied

with balaocer.)

NOTE: Do not use a nail for balancing

blade. The lobes of the center hole may

appear to be centered, but are net.

• Slide blade on to an unthreaded portion of the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

Blade Center _

_--Hex Bolt(Grade)_-:_

Center Hole

MandrelAssembly

Hole

BATTERY

Your tractor has a battery charging system which is sufficientfor normal use. How-

ever, pedodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery belts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The odginalequipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERYAND TERMINALS

Corrosionand dirt on the battery and

terminals can cause the battery to "leak"

power.

1. Open battery box door.

2. DisconnectBLACK battery cable first then RED battery cable and remove

batteryfrom tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable ends with wire brush until bdght.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for detedoration and wear after 100 hours of operation and replace

if necessary. The belts are not adjustable. Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING The transmissionfan and cooling fins

should he kept clean to assure proper cooling.

Do notattempt to clean fan or transmis-

sion while engine is running or while the transmissionis hot. To prevent possible damage to seals, do not use high pressure water or steam to clean

transaxle.

• Inspect coolingfan to be sure fan

blades are intact and clean.

• Inspect coolingfins for dirt, grass clippingsand other matedals. To prevent damage to seals, do notuse compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The trensaxle was sealed at the factory

and fluid maintenance is not required for the llfe of the treasaxle. Should the

transaxle ever leak or require servicing,

contact your nearest authodzed service center/department.

ENGINE LUBRICATION

Only use high quality detergent oil rated

with API service classificationSF-SJ.

Select the oil's SAE viscositygrade according to your expected operating

temperature.

Change the oilafter every 50 hours of

operation or at least once a year ifthe

tractor is notused for 50 hoursin one year.

Check the crankcase oil level before starting the engine and after each eight

(8) hoursof operation. Tightenoil fillcap/ dipsticksecurely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oilchange. All oil must meet API serviceclassification SF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful not toallow dirt to enter the engine when changing oil.

2. Remove cap from end of drain valve

and install the drain tube onto the fitting.

3. Unlock drain valve by pushing inward slighUyand turning counterclockwise.

4. To open, pull out on the drainvalve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise untilthe pin is in the locked positionas shown.

6. Remove the drain tube and replace

the cap onto to the end of the drain valve.

7. Refill engine with oil throughoil fill

dipsticktube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

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