Craftsman 917272064 Owner’s Manual

Owner's Manual

JCRAFTSMAWJ

16.0 HP ELECTRIC START

42" MOWER AUTOMATIC

LAWN TRACTOR

Model No.

917.272064

• Safety

• Assembly

• Operation

• Maintenance

• Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears.com/craftsman

Foranswers to your questions aboutthis product,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pm, Mort - Sat

Warranty ............................................... 2

Safety Rules ......................................... 3

Product Specifications.......................... 6

Assembly .............................................. 8

Operation ............................................ 11

Maintenance ....................................... 18

LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, if this Craftsman Riding Equipment is

maintained, lubdcatod and tuned up according to the instructionsin the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in

material or workmanship. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty appliesonly while this product is in the United States.

This Warranty does not cover:

• Expendable items which become worn dudng normal use, such as blades, spark plugs, air cleaners, belts and oil filters.

• Tire replacement or repair caused by punctures from outside objects, suchas nails, thorns, stumps, or glass.

• Repairs necessary because of operator abuse, includingbut not limitedto, damage

caused by towing objects beyond the capability of the dding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

• Repairs necessary because of operator negligence, including but not limitedto,

electricaland mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear offlammable

debris, or the failure to maintain the equipment according to the instructions

contained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-

nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.

• Riding equipment used for commercial or rental purposes. A productis "usedfor

commercial purpose" if is used for any purpose other than single family household dwellings or in usage where profit is made.

Maintenance Schedule ...................... 18

Service and Adjustments.................... 23

Storage ............................................... 29

Troubleshooting ................................. 30

Repair Parts ........................................ 34

Parts Ordedng ..................... Back Cover

LIMITED 90 DAY WARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this dding

equipment proves defective In material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty

service is available free of charge by returning your Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip

charge will apply, This warranty applies only while this product is in the United States. TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-

HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights,and you may also have other rights which may vary from state to state,

Sears. Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT: This cutting machine is capable of amputating hands and feet and throwingobjects, Failure to observe the following safety instructionscould resultin sedeus injuryor death.

I. GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsibleadults, who are

familiar with the instructions,to operate the machine.

• Clear the area of objects suchas recks, toys, wire, etc., which could be picked up and thrown by the blade.

• Be sure the area is clear of other people before mowing. Stop machine

if anyone enters the area.

• Never car_ passengers.

• Do not mow in reverse unlessabso-

lutely necessary. Always lookdown and behind before and while backing.

• Be aware of the mower discharge direction and do not pointit at anyone.

Do not operate the mower without

either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine

unattended. Always turn off blades, set parking brake, stop engine, and

remove keys before dismounting.

• Turn off blades when not mowing.

• Stop engine before remoVing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while

under the influence of alcohol or drugs.

• Watch for trafficwhen operating near or

crossing roadways.

• Use extra care when loading or

unloading the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involved in a large percentage of dding mower-

related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and othersfrom serious injury.

• Keep machine free of grass, leaves or

other debds build-up which can touch

Clean any oil or fuel spillage before operating or stodng the machine. Allow machine to cool before storage.

I1.SLOPE OPERATION Slopes are a major factor related to loss-

of-control and tipover accidents, which can result in severe injuryor death. All

slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do notmow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree

limbs,etc.

Watch for holes, ruts, or bumps.

Uneven terrain could overturn the machine. Tall grass can hide obstacles. Use slow speed. Choose a low gear

so that you willnot have to stopor shift

while on the slope.

Follow the manufacturer's recommen- dationsfor wheel weights or counter-

weights to improve stability. Use extra care with grass catchers or

other attachments. These can change the stabilityof the machine. Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction. Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.

DO NOT:

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

• Do not mow near dropoffs, ditches, or embankments. The mower could

suddenly turn over ifa wheel is over

the edg.e of a cliffor ditch, or if an edge

caves In,

• Do not mow on wet grass. Reduced

traction could cause sliding.

• Do not try to stabilizethe machine by

puttingyour foot on the ground.

• Do net use grass catcher on steep

slopes.

hotexhaust / engine parts and bum. Do not allow the mower deck to plow

leaves or other debds which can cause build-upto occur.

IlLCHILDREN

Tragic accidents can occur if the operator

isnot alert to the _esenoe of children. Childrenare often attracted to the

machine and the mowing activity. Never assume that children will remain where

you last saw them.

• Keep children out of the mowing area

and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injured or interfere

with safe machine operation.

• Never allow children to operate the

machine.

• Use extra care when approaching blind

comers, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline and other fuels. They are flammable

end vapors _re explosive.

- Use only an approved container.

- Never remove gas cap or add fuel

with the engine running. Allow

engine to cool before refueling. Do notsmoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed

area,

• Keep nuts and bolts, especially blade attachment bolts,tight and keep equipment in good condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before stodng.

• Stop and inspect the equipment if you strike an object. Repair, ifnecessary,

before restarting,

• Never make adjustmentsor repairs with the engine running.

• Grass catcher componentsare subject

to wear, damage, and detedoratien, which could expose moving parts or

allow objects tobe thrown. Frequently check components and replace with

manufacturer's recommended pads,

when necessary.

• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently, Adjust and service as required.

• Be sure the area isclear of other people before mowing. Stop machine if

anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso-

lutely necessary. Always look down and behind before and while backing.

• Never can'y children. They may fall off

and be sedousty injured or interfere with safe machine operation.

• Keep children out of the mowing area

and under the watchful care of another responsible adult.

• Be alert and tum machine off if children

enter the area.

• Before and when backing, look behind and down for small children.

• Mow up and down slopes(15° Max), not across.

• Remove obstacles such as rocks,tree

limbs, etc.

• Watch for holes, ruts, or bumps.

Uneven terrain could overturn the

machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will nothave to stop or shill while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight

down the slope.

• If machine stopswhile going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces-

sary, and then, turn slowly and gradu- ally downhill, if possible.

_,Look for this symbol topoint out importantsafety precautions.It means

CAUTION!II BECOME ALERT!If YOUR SAFETY IS INVOLVED.

CAUTION: In order to prevent

accidental starting when setting up, transporting, adjusting or making repairs,

always disconnect spark plug wire and

placewire where it cannot contact spark plug.

CAUTION: Do not coast down a hill in neutral, you may lose control of the tractor.

CAUTION: Towonlythe attachments

that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possiblespeed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

,_WARNING: Engine exhaust, some of

its constituents, and certain vehicle

components contain or emit chemicals

known to the State of Califomia to cause cancer and birthdefects or other reprc-

ductive harm. ,_WARNING: Battery posts,terminals

and related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and birthdefects or other reproductiveharm.

Wash hands after handling.

PRODUCTSPECIFICATIONS GASOLINE 1.25GALLONS

CAPACITY UNLEADED ANDTYPE: REGULAR

OILTYPE SAE10W30(above32°F)

API-SF-SJ): SAE5W-30 (below32°F)

OIL CAPACITY: W/FILTER: 4.5 PINTS

W/OFILTER: 4,0 PINTS

SPARK PLUG: CHAMPION RCI2YC

GAP: .030") GROUND FORWARD: 5.5 SPEED(MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING 15 AMPS @ 3600 RPM SYSTEM:

BA'I-rERY: AMP/HR: 30

MIN. CCA: 240 CASE SIZE: U1R

BLADE BOLT 27-35 FT. LSS. TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed,

engineered and manufactured to give you the best possible dependability and

performance. Should you expodence any problem you cannot easily remedy, please contact a Sears or other qualified service center. We have competent, well-traieed techni- cians and the proper tools to service or repair this tractor.

Please reed and retain this manual. The instructionswill enable you to assemble

and maintain yourtractor properly. Always observe the "SAFETY RULES".

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact yournearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Follow a regular schedule in maintain- ing, caring for and using your tractor.

• Follow the instructionsunder =Mainte- nance" and "Storage" sections of this

,_Aner's manual.

RNING: Thistractor is equipped

with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark an'ester meeting applicable local or state laws (if any). If a spark attester is used, it should be maintained in effective

working order by the operator. In the state of California the above Is

required by law (Section 4442 of the Califomia Public Resources Code). Other states may have similarlaws.

Federal laws apply on federal lands. A

spark arrester for the muffler is available through your nearest Sears service

center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

Steering Wheel

(1) Large Flat Washer

(1) Hex Bolt

Steering _

Boot

3/8-16 x 1

1) Lockwasher 3/8

1) Locknut

5/16-18

_= Steering

(1)Washer 17/32 x 1-3/16 x 12

_(1) Knob

Wheel Adapter

Gauge

(1) Hex Bolt

5/16-18 x 1-1/4

1 St>_ed;gn

Shaft

j Keys

Slope Sheet (2) Keys

For Future Use

Video Cassette

Your new tractor has been assembled at the factorywith exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness. Review the video cassette before

you begin. TOOLS REQUIRED FOR ASSEMBLY A socketwrench set will make assembly

easier. Standard wrench sizes you need are listed below.

(1) 9/16" wrench (2) 1/2"wrench (1) Tire pressure (1) Utilityknife

gauge

When right or left hand is mentioned in this manual, it means, from your pcint of

view, when you are in the operating position (seated behind the steering

wheel). TO REMOVETRACTOR FROM

CARTON UNPACK CARTON

1. Remove all accessible loose parts and parts cartons from carton.

2. Cut, from top to bottom, along lines on

all four comers of carton, and lay panels flat.

3. Check for any additional loose parts

or cartons and remove.

BEFORE REMOVING TRACTOR

['_ _ Insert

w___.-.3/8 HexBolt _____._3/8 LockWasher

LargeFlat

Washer

Shaft

Tab

Slots

FROM SKID ATTACHSTEERINGWHEEL

ASSEMBLE EXTENSION SHAFT AND BOOT

1. Slide extension shaft onto lower staedng shaft. Align mounting holes

in extension and lower shafts and install 5/16 hex bolt and Iocknut.

Tighten securely.

2. Place tabs of steedng boot over tab slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Positionfront wheels of the tractor so they are pointing straight forward.

4. Remove steering wheel adapter from steedng wheel and slide adapter onto steering shaft extension.

5. Positionsteedng wheel so cross bars are horizontal (left to right) and slide

inside boot and onto adapter.

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex boltand tighten

securely.

7. Snap steedeg wheel insert into center of steering wheel.

8. Remove protective materials from

tractor hoed and grill.

IMPORTANT'. Check for and remove any staples in skid that may puncture tire where tractor is to rolloff skid.

HOWTO SET UPYOURTRACTOR CHECK BATTERY

1. Lift seat pan to raised positionand open battery box door.

NOTE: If thisbattery is put intoservice

after month and year indicated on label

(label located between terminals) charge battery for minimum of one hourat 6-10

amps. (See "BATTERY" in Maintenance section of this manual for charging

instructions).

Label

Terminal

Batter

Door

INSTALL SEAT Adjust seat before tightening adjustment

knob.

1. Remove adjustment knob and fiat washer secudng seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from

the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of

shoulder boltis positioned over large slotted hole in pan.

4. Pushdown on seat to engage

shoulder boltIn slot and pull seat towardsrear oftractor.

5. Pivot seat and pan forward and

assemble adjustment knob and fiat washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat untila comfortable position

is reached which allows you to press

clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat

ShOulder B_t

Flat Washer

NOTE: You may now rollor drive your

tractor off the skid. Follow the appropriate

instructionbelow to remove the tractor

from the skid. TO ROLLTRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever plunger and raise attachment In lever to its highest

position.

2. Release parking brake by depressing

clutch/brake pedal.

3. Place freewheel control in freewheel-

ing positionto disengage transmis- sion(See =TO TRANSPORT" in the Operation section of this manual).

4. Roll tractorforward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVETRACTOR OFF SKID (See

Operation section for location and

function of controls)

_WARNING: Before starting,read, understand and follow all instructionsin

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps

have been completed.

2. Check engine oil level and fillfuel

tank with gasoline.

3. Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position, depress clutch/brake pedal and set

the parking brake.

5. Place motion control lever in neutral

(N) position.

6. Press liftlever plungerand raise attachment lift lever to its highest position.

7. Start the engine. After engine has started, move throttle controlto idle

position.

8. Release parking brake.

9. Slowly move the motion control lever

forward and slowlyddve tractor off skid.

10.Apply brake to stop tractor,set parking

brake and place motion control lever in neutral position.

11.Turn ignition key to "OFF" position.

Continue with the instructionsthat follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in updght position.

2. Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

3. Hook front latch intohole on front of

mower deck.

4. Hook rear latch into hole on back of

mower deck.

,_CAUTION: Do not removedeflector shield from mower. Raise and hold shield

when attaching mulcher plate and allow it to rest on plate while in operation,

Mulcher

Shield

TO CONVERTTO BAGGING OR

DISCHARGING Simply remove mulcher plate and store in

a safe place, Your mower is new ready for discharging or installation of optional grass catcher accessory. NOTE: It is not necessary to change

blades. The mulcher blades are de- signed for discharging and bagging also.

CHECKTIRE PRESSURE The tires on your tractorwere overinflated

at the factory forshipping purposes. Correct tire pressure is important for best

cuing performance.

Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section

of this manual.

CHECK DECK LEVELNESS

For best cuffing results, mower housing

should be propedy leveled. See =TO

LEVEL MOWER HOUSING" in the Service and Adjustments section of this

manual, CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for

replacing motion and mower blade ddve belts in the Service and Ad ustmonts

sect on of th s monua. Verify that the belts are routed correctly.

Plate

Hooks

CHECK BRAKE SYSTEM

After you learn how to operate your tractor,check to see thatthe brake is

propedy adjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

,/'CHECKLIST

Before you operate and enjoy your new

tractor,we wish to assure that you receive the best performance and satisfaction from this Quality Product.

Please review the following checklist: v'AII assembly instructionshave been

completed.

VNo remainingloose parts in carton. V"Battery is properly prepared and

charged. (Minimum 1 hourat 6 amps).

-./Seat is adjusted comfortablyand

tightened securely.

v'AII tires are propedy inflated. (For

shipping purposes, the tiros were ovednflated at the factory).

v"Be sure mower deck is propedy leveled

side-to-side/front-to-roarfor best cutting results. (Tires must be propedy inflated

for leveling).

v_Check mower and drive belts. Be sure

they are routed propedy around pulleys and inside all belt keepers.

,/-Check widng. See that all connections

are still secure and wires are propody clamped.

../Before ddving tractor, be sure free-

wheel control is in drive position.

While learning how to use yourtractor, pay extra attention to the following

important items:

v" Engine oil is at properlevel. v"Fuel tank is filledwith fresh, clean,

regular unleaded gasoline,

V"Become familiar with all controls - their

locationand function. Operate them

before you start the engine.

v"Be sure brake systemis in safe

operating condition.

./It is importantto purge the transmission

before operating your tractor for the first time. Follow proper startingand

transmission purging instructions(See "TO START ENGINE" and "PURGE

TRANSMISSION" inthe Operation section of this manual),

These symbols may appear on your tractor or in literature supplied with the product.

Learn and understand their meaning.

BAI"FERY CAUTION OR REVERSE FORWARD FAST SLOW

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER "i_MP

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED

WARNING

LOCKED

LIGHT

MOWER LIFT

H L

ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

ATTACHMENT

KEEP AREA CLEAR SLOPE HAZJ_,RDS

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(AutomaticModelsonly)

KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR Compare the illustrationswith your tractor to familiadze yourselfwith the locationsof

vadous controls and adjustments. Save this manual for future reference.

Attachment ignition Switch

Clutch

Ammeter .... -. / Lever

,- / Plunger

Throttle/Choke Attachment Control Lift Lever

Clutch/Brake Height Pedal Adjustment

Freewheel Control Brake Lever

Light Switch

Uft

Indicator

Motion Control Lever

Our tractors conformtothe safety standards of theAmerican

National Standards Institute.

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck or other attachments mounted to your

tractor. CLUTCH/BRAKE PEDAL - Used for

declutcNng and braking the tractor and starting the engine.

MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used forstartingand stopping the engine. LIFT LEVER PLUNGER - Used to release

attachment lif_lever when changingits position.

LIGHT SWITCH -Turns the headlightson and off.

PARKING BRAKE LEVER - Locks clutch/ brake pedal into the brake position.

THROTTLE/CHOKE CONTROL- Used for startingand controllingengine speed.

FREEWHEEL CONTROL - Disengagages transmission for pushing

or slowly towing the tractorwith the engine off,

eyes, which can result in severe eye damage. Always wear safety The operation of any tractor can result in foreign objects thrown into the

glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator

presence sensing switch. When engine is running, any attempt by the operator to

leave the seat without first setting the parking brake will shut off the engine.

1. Depress clutch/brake pedal into full

=BRAKE" positionand hold,

2. Place parking brake lever in =EN- GAGED _ positionand release pressure from olutch/brake pedal.

Pedal should remain in "BRAKE" position. Make sure parking brake will

hold tractor secure.

Throttle/ AttachmentClutchLever

Choke Control

"Disengaged'Position Position

STOPPING MOWER BLADES -

• To stop mower blades,move attach-

ment clutch lever to °DISENGAGED" position.

GROUND DRIVE -

• To stop grounddrive, depress clutch/ brake pedal into full "BRAKE_position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motioncontrol lever does not returnto neutral (N) position

when the clutch/brake pedal is de-

pressed. ENGINE -

• Move throttle control to slow position. NOTE: Fagureto move throttlecontrol to

slow positionend allowing engine to idle before stopping may cause engine to

=backfire".

• Turn ignitionkey to =OFF" positionand

remove key. Always remove key when leaving tractor to prevent unauthodzed use.

=Engaged"

Position

_/Ignition Key

/ "Disengaged"

Position

_'-_arNng Brake

_" "Engaged"

MotionControl Lever

• Never use choke to stop engine. IMPORTANT: Leaving the ignitionswitch in any positionother than "OFF" will cause the battery to be discharged, (dead).

NOTE: Under certain conditionswhen tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate

this possibility,always stop engine when stoppingtractor on grass areas.

• iLCAUTION: Always stoptractor com- pletely, as described above, before

leaving the operator's position;to empty grass catcher, etc. TO USE THROTTLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and mower performance.

TO MOVE FORWARD AND BACKWARD The directionand speed of movement is

controlledby the motion control lever.

1. Start tractorwith motioncontrol lever in neutral (N) position.

2. Release parking brake.

3. Slowly move motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT

The positionof the attachment liftlever determines the cutting height.

• Grasp lift lever.

• Press plunger with thumb and move

lever to desired position.

The cutting height range is approxi- mately 1-1/2 to 4". The heights are

measured from the ground to the blade tipwith the engine not running. These heights are approximate and may vary depending upon soil conditions,height of grass and types of grass being mowed.

• The average lawn should be cut to

approximately 2-1/2 inches during the cool season and to over 3 inches

dudng hot months. For healthierand better looking lawns, mow often and after moderate growth.

• For bestcutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted

when they are slighUyoff the ground when mower is at the desired cutting height in opereUng position. Gauge wheels then keep the deck in proper

positionto help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor on a fiat level surface.

1. Adjust mower to desired cuttingheight

(See =TO ADJUST MOWER CUTTING HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut

position, gauge wheels should be assembled so they are slightlyoff the ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing gauge wheel in same adjustment

hole.

3/8-16 Locknut

Wheel

3/8

Gauge Wheel

Shoulder

TO OPERATE MOWER Your tractor isequipped with an operator

presence sensing switch. Any attempt by the operator to leave the seat with the engine nJnningand the attachment clutchengaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutchcontrol.

TO STOP MOWER BLADES -

disengage attachment clutch control. _1_ CAUTION: Do notoperate the

mower without either the entire grass catcher,on mowers so equipped, or the deflector shield in place.

Attachment Clutch Lever Attachemnt "Engaged" igh

Position

Deflector

Shield

TO OPERATE ON HILLS _I_CAUTION: Do not drive up or down

hills with slopes greater than 15° and do not ddve across any slope.

• Choose the slowestspeed before

starting up or down hills.

• Avoid stopping or changingspeed on hills.

• If slowingis necessary, move throttle control lever to slower posiUon.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N)

position.

IMPORTANT: The motioncontrollever does notretum to neutral (N) position when the clutch/brake pedal is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/breke pedal.

• Slowly move motion controllever to

slowest setting.

• Make all turns slowly. TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel controlis located at

the rear drewbar of tractor.

1. Raise attachment lift to highest positionwith attachment lift control.

2. Pullfreewheel control out and down into the slot and release so it is held in

the disengaged position.

• Do not push or tow tractor at more than two (2) MPH.

• To reengage transmission, reverse

above procedure,

NOTE: Toprotect hood from damage

when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate

means of tyinghood to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Towonly the attachments that are recommended by and comply with

specificationsof the manufacturer of your tractor.Use common sense when towing.

Tooheavy of a loud, while on a slope, Js dangerous. Tires can lose traction with

the ground and cause you to lose control ofyour tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weightoil.

1. Check engine oil with tractor on level

ground.

2. Unthread and remove ell fill cap/

dipstick;wipe oiloff. Reinsert the dipstickintothe tube and rest oil fill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until =FULL" mark on dipstick is reached.

Do not overfill.

• For coldweather operation you should change oil for easier startJng(See "OIL VISCOSITY CHART" inthe Mainte-

nanse section of this manual).

• To change engine oil, see the Mainte-

nanse section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline

will increase carbon and lead oxide

deposits and reduce valve llfe). Do not mix oil with gasoline. Purchase fuel in quantitiesthat can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh,

clean winter grade gasoline to help insure good cold weather starting.

_WARNING: Expedence indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol)can attract moisture which leads to separation and formation of acids duringstorage. Acidic gas can damage the fuel system of an

engine while in storage. To avoid engine problems, the fuel system shouldbe

emptied before storage of 30 days or longer. Drain the gas tank, startthe

engine and let it run untilthe fuel lines and carburetorare empty. Use fresh fuel

next season. See Storage Instructionsfor additional information. Never use engine or carburetor cleaner productsin the fuel

tank or permanent damage may occur.

ACAUTION: Fill to bottomof gas tank filler neck. Do not overfill. Wipe offany

spilled oil or fuel. Do not store, spillor use gasoline near an open flame.

TO START ENGINE When startingthe engine for the first time

or if the engine has run out of fuel, it will

take extra crankingtime to move fuel from the tank to the engine.

1. Be sure freewheel controlis in the

transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake.

3. Place motioncontrol lever in neutral (N) position.

4. Move attachment clutchto "DISEN-

GAGED" position.

5. Move throttle control to choke position. NOTE: Beforestarting, read the warm and cold starting procedures below.

6. Insert key into ignitionand turnkey clockwiseto "START" positionand release key as soonas engine starts. Do notrun starter continuouslyfor more than fifteen seconds per minute.

Ifthe engine does not start after

several attempts, move throttle control to fast position,wait a few minutes and try again. If engine stilldoes not start,

move the throttlecontrolback to the

choke positionand retry.

WARM WEATHER STARTING (50 ° F and above)

7. When engine starts, move the throttle

control to the fast position. The attachments and ground drive can now be used. If the engine does

notaccept the load, restart the engine and allow it to warm up for one minute using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

8. When engine starts, allow engine to

run with the throttle control in the choke position until the engine runs

roughly,then move throttle control to fast position.This may require an engine warm-up pedod from several seconds to several minutes, depend- ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP

Before drivingthe unit in cold weather,

the transmissionshould be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake and let the clutch/brake slowly return

to operating position.

3. Allow one minute for transmissionto warm up. This can be done dudng

the engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetorfuel mixture may need to be adjustedfor best engine performance.

See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this

manual.

PURGETRANSMISSlON _CAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor- mance, it is recommended that the

transmission be purged before operating tractor fur the firsttime. This procedure will

remove any trapped air inside the

transmission which may have developed during shipping of yourtractor.

IMPORTANT: Should your transmission require removal for service or replace-

ment, it shouldbe purged after reinstalla- tion before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brakeset.

2. Disengage transmission by placing freewheel control in freewheeling

position (See "TO TRANSPORT" in this section of manual).

3. Sittingin the tractor seat, startengine. After the engine is running, move

throttle controlto slow position. With

motion controllever in neutral (N) position, slowly disengage clutch/

brake pedal.

4. Move motioncontrol lever to full forward position and hold for five (5)

seconds. Move lever to full reverse positionand hold forfive (5) seconds.

Repeat this procedure three (3) times.

NOTE: Duringthis procadurethere willbe nomovementof drivewheels. The airis

being removed from hydraulicddve system.

5. Move motion control lever to neutral

(N) position. Shut- offengine and set parking brake.

6. Engage transmission by placing

freewheel control in ddving position

(See =TO TRANSPORT" in thissection of manual).

7. Sittingin the tractor seat, start engine.

After the engine is running, move throttlecontrolto haft(1/2) speed. With motion controllever in neutral (N) position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever

forward, after the tractor moves approximately five (5) feet, slowly

move motion controllever to reverse position.After the tractor moves approximately five (5) feet retum the

motion controllever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

Yourtractor is now purged and now ready

for normal operation.

MOWlNGTIPS

• Mower should be propedy leveled for

best mowing performance. See "TO LEVEL MOWER HOUSING" in the

Service and Adjustments section ofthis manual.

• The left hand side of mower should be used for trimming.

• Ddve so that clippingsare discharged

onto the area that has been cut. Have the cut area tothe dght of the tractor.

This will result in a more even distribu- tion of clippingsand more uniform

cutting.

• When mowing large areas, start by

turningto the dght so that clippingswill discharge away from shrubs,fences,

driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns untilfinished.

• If grass isextremely tall, it should be mowed twice to reduce load and

possiblefire hazard from dded clip- pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throtUe when mowing to assure better mowing

performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the

mower cuttingperformance as well as

the quality of cut desired.

• When operating attachments, select a

ground speed that will suitthe terrain and give best performance ofthe attachment being used,

MULCHING MOWING TIPS

IMPORTANT: For best performance,

keep mower housing free of built-up grass and trash. Clean after each use.

• The special mulching blade will recut

the grass clippings many times and

reduce them in size so that as they fall

onto the lawn they will disperse into the grass and not be noticed. Also, the

mulched grass will biodegrade quickly

to provide nutrients for the lawn. Always mulch with your highest engine

(blade) speed as this will providethe best recutting action of the blades.

• Avoid cutting your lawn when it is wet.

Wet grass tends to form clumps and interferes with the mulchingaction, The best time to mow your lawn is the early afternoon. At thistime the grass has dried and the newly cut area will not be exposed to the directsun.

• For best results,adjustthe mower cuttingheight so that the mower cuts off

only the top one-third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.

• Certain types ofgrass and grass conditionsmay require that an area be

mulched a second time to completely hide the clippings. When doing a

second cut, mow across or perpendicu- lar tothe first cut path.

• Change your cutting pattem from week

to week. Mow northto south one week then change to east to west the next

week. This will help prevent matting and graining of the lawn.

Max 1/3"

MAINTENANCESCHEDULE

FILL IN DATES

AS YOU COMPLETE

REGULAR SERVICE

Ched( Brake Og_atk)n

;heckTIl_ Pint.sum 11_ _/O

Cllec_ Opl_t or _nce and

T Lnt*r_kSy=_._ If R ch_ L_o,,F_._ I/ 1/, 1/

A Sh=k'l_enJReplaceMO,_r Blad_ I_4

0 Ch_K:kBa_ Level

Check Transaxle CooNng 1/

Adjubt 8_ade Belt(s) Tension II_e

Ad_us_M otlo_ Drive BOI_s) Tension _!

Ch_k Engine Oil Level _ I_'

ChangeEnglr_Oil k_t_ I1_

E Clean Alr Filtlr 1/z

N c_an Av Scr_ t/2

G In_p6d M uflklr/Spark _ 1/

Rep_'_ Oil Flltm* (If equlp_d) _1_

EN Clean Engine Cooling Fit_ _2

_ep_oaSparkPlug 1/ 1/

Replace Air Filterpaper Carkidge 1/2

RepUte FIll Filter 1/

t.(:;lan;_m_w_lmnw_wto_e_o_gur, d_'shea_yloedorinhghlmbi,,_t_ 5 IF*qu_v.ii_adi_sta_esy_*m

2. _ mot i o6o_ wh_ 0F_ml_ _ crmyor_x_y 4:_dn_il_lS 6 -Not _ IfIq_F_d v*ilh_.fi_ blffo_

3. If K_f>Od V.I_ OI r_. chlnrr;peO_['_'7 50 hOum_ T "flghmn front =de pi_0t boUt_ 35 _ J_b_.mmximJ_

4. I_ lYad*s mo,o o_u_ v/:.4mn_ _t len4y sol Do r_o_.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warrantyon thistractordoes not cover itemsthat have been subjected to operator

Zerk Zerk

abuse or negligence. To receivefull value

from the warranty,operator must maintain tractor as instructedin thismanual.

Some adjustmentswill need to be made periodicallyto propedy maintain your

tractor.

d)Front Wheel

Searing

Zerk

All adjustmentsin the Service and Adjustmentssecitce of this manual should

be checked at least once each season,

_Engine ' _,,

• Once a year you should replace the

spark plug, clean or replace air filter, and checkblades and beltsforwear. A new

spark plug and cleanair filter assure proper air-fuelmixture and help your engine nJnbetter and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and

interlock systems for proper operation.

5. Check for loose fasteners.

(_SAE 30 or10w30 MOTOROIL (_Refer TO Maintenance "ENGINE" Section

IMPORTANT: Do not oil or grease the _ot points which have special nylon

adngs, Viscous lubricantswill attract

dust and dirt that will shorten the life of

the seif-lubdcetin_ beadngs, If you feel they must be lubricated, use only a dry, powdered graphite type lubricant

sparingly.

Bearing Zerk

TRACTOR Always observe safety rules when

performing any maintenance. BRAKE OPERATION

If tractor requires more than six (6) feet stoppingdistance at high speed in highestgear, then brake must be ad- justed. (See =TOADJUST BRAKE" inthe

Service and Adjustments section of this

manual). TIRES

• Maintain proper air pressure in all tires

(See "PRODUCT SPECIFICATIONS" section of this manual).

• Keep tiresfree of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts,sharp

objects and other hazards that may

cause tiredamage.

NOTE: To seal tirepunctures and prevent

fiat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion. OPERATOR PRESENCE SYSTEM

Be sure operator presence and intedock systems are workingprepedy. If your tractor does notfunction as descdbed,

repair the problem immediately.

• The engine should not start unlessthe brake pedal is fully depressed and

attacbement clutch control is in the disengaged position.

• When the engine is running, any

attempt by the operator to leave the seat without first settingthe parking brake should shut off the engine.

• When the engine is running and the

attachment clutchis engaged, any attempt by the operator to leave the seat should shutoff the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest positionto allow access to blades,

2, Remove hex bolt, lock washer and fiat

washer secudng blade,

3. install new or resharpened blade with

trailing edge up towards deck as

shown.

IMPORTANT: Toensure proper assembly, center hole in blade must alignwith star on mandrel assembly.

4. Reassemble hex bolt, lock washer and fiat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

TrailingEdgeUp MandrelAssembly

Blade Center

Hole

FlatWasher LockWasher

HexBolt

*A Grade8 heattreatedboltcanbeidenlified

bysixtinesonthe bolt head.

TO SHARPEN BLADE

NOTE: We de not recommend sharpen- ing blade - butif you do, be sure the

blade is balanced. Care should be taken to keep the blade

balanced. An unbalanced blade will cause excessive vibration and eventual

damage to mower and engine.

• The blade can be sharpened with a file

or on a gdnding wheel. Do not attempt

to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a cone helancer. (When using a cone bal-

enter, follow the instructionssupplied with balancer.)

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may

appear to be centered, but are not.

• Slide blade on to an unthreaded portionof the steel bolt or pin and hold

the bolt or pin parallel with the ground.

If blade is balanced, it should remain in

a bodzontal position. Ifeither end of the blade moves downward, sharpen

the heavy end until the blade is balanced.

CenterHole

BATTERY Yourtractorhasabatterychargingsystem

whichissufficientfornormaluse.How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The odginal equipment battery on

your tractor is maintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to =leak" power.

1. Open battery box door.

2. Disconnect BLACK battery cable first then RED battery cable and remove batteryfrom tractor.

3. Rinse the battery with plain water and dry.

4. Clean terminals and battery cable

ends with wire brush until bdght.

5. Coat terminals with grease or petro-

leum jelly.

6. Reinstall battery (See "REPLACING

BATTERY" in the SERVICE AND ADJUSTMENTS section of this

manual).

V-BELTS

Check V-belts for deterioration and wear

after 100 hours of operation and replace

ifnecessary. The beltsare not adjustable. Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmissionfan and cooling fins should be kept clean to assure proper cooling. Do not attempt to clean fan or transmis- sionwhile engine is running or while the

transmissionis hot. To prevent possible damage to seals, do not use high pressure water or steam to clean

transaxle.

• Inspect coolingfan to be sere fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and ether matedals. To prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID The transaxle was sealed at the factory

and fluid maintenance is not required for the life of the transaxle. Should the

transaxle ever leak or require servicing, contact your nearest authorized service

center/department.

ENGINE LUBRICATION Only use highquality detergent oil rated

with API service classificationSF-SJ. Select the oil's SAE viscositygrade according to your expected operating

temperature.

Change the oil after every 50 hours of

operation or at least once a year if the tractor is notused for 50 hours in one

year.

Check the crankcase oil level before starting the engine and after each eight

(8) hoursof operation. Tighten oilfill cap/ dipsticksecurely each time you check the

oil level.

TO CHANGE ENGINE OIL

Determine temperature range expected before oilchange. All oil must meet API service classificationSF-SJ.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container.

1. Remove oil fill cap/dipstick. Be careful notto allow dirt to enter the engine when changing oil.

2. Remove cap from end of drain valve and installthe draintube onto the

fitting.

3. Unlock drain valve by pushing inward slightly and turning counterclockwise.

4. To open. pull out on the drainvalve.

5. After oil has drained completely, close and lock the drain valve by pushing

inward and turning clockwise until the pin is in the locked positionas shown.

6. Remove the drain tube and replace the cap onto to the end of the drain

valve.

7. Refill engine with oil through oil fill

dipsticktube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section of this manual.

+ 44 hidden pages

Craftsman 917272064 Owner’s Manual

Specifications and Main Features

Frequently Asked Questions

User Manual