Craftsman 917272063 Owner’s Manual

Owner's Manual
ICRAFTSMAH°I
16.0 HP ELECTRIC START 42" MOWER AUTOMATIC
LAWN TRACTOR
Model No.
Safety
Assembly
Operation
Maintenance
Repair Parts
CAUTION:
Read and follow all Safety Rules and Instructions before
operating this equipment.
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
For answers toyourquestions about thisproduct,Call:
1-800-659-5917
Sears Craftsman Help Line 5 am - 5 pm, Mon - Sat
Warranty............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 11
Maintenance ....................................... 18
LIMITED'I3NO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two (2) years from the date of purchase, ff this Craftsman Riding Equipment is
maintained, lubricated end tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in matedsl or workmanship. Warranty service is available free of charge by returning
your Craftsman riding equipment to your nearest Sears Service Center. In-home
warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
Expendable items which become worn dudng normal use, such as blades, spark plugs,air cleaners, belts and oil filters,
Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
Repairs necessary because of operator abuse, including but not limitedto, damage caused by towing objects beyond the capability of the dding equipment, impacting
objectsthat bend the frame or crankshaft, or over speeding the engine.
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear offlammable debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale) In general, fuelshould be used withinthirty (30) days of its purchase date.
Riding equipment used for commercial or rental purposes. A productis "used for commercial purpose" it is used for any purpose other than single family household
dwellings or in usage where profit is made.
Maintenance Schedule ...................... 18
Service and Adjustments .................... 23
Storage ............................................... 29
Troubleshooting ................................. 30
Repair Parts ........................................ 34
Parts Ordedng ..................... Back Cover
LIMITED 90 DAYWARRANTY ON BA'I-rERY For ninety (90) days from date of purchase, it any battery includedwith this dding
equipment provas defective in matedal or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty
service is available free of charge by returningyour Craftsman dding equipment to your nearest Sears Service Center. In-home warranty service Is available but a trip
charge will apply.This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER ORTO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal dghts, and you may also have other dghts whichmay vary from state tostate.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT: This cuffing machine is capable of amputating hands and feet and throwing objects.Failure to observe the following safety instructionscould result in
serious injury or death.
I.GENERAL OPERATION
Read, understand, and follow all instructionsin the manual and on the
machine before starting.
Only allow responsible adults, who are familiar with the instructions,to operate
the machine.
Clear the area of objects such as
rocks,toys, wire, etc., which could be picked up and thrown by the blade.
Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless abso- lutely necessary. Always look down
and behind before and while backing.
Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without
eitherthe entire grass catcher or the guard in place.
Slow down before turning.
Never leave a running machine
unattended. Always turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn offblades when not mowing.
Stop engine before removing grass
catcher or unclogging chute.
Mow only in daylight or good artificial
light.
Do not operate the machine while
under the influence of alcohol or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a trailer or
truck.
Data Indicates that operators, age 60 years and above, are involved in a large percentage of riding mower- related injudes. These operators
should evaluate their ability to operate the dding mower safely enough to
protectthemselves and ethers from
sedous injury.
Keep machine free of grass, leaves or other debds build-up which can touch
hot exhaust / engine parts and bum.
Do notallow the mower deck to plow
leaves or other debds which can cause
build-upto occur.
Clean any oil or fuel spillage before operating or stodng the machine. Allow
machine to cool before storage.
I1.SLOPE OPERATION Slopes are a major factor related to loss-
of-control and itpover accidents, which can result In severe injury or death. All
slopes require extra caution. If you cannot back up the slope or if you feel
uneasy on it,do notmow it. DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a low gear
so that you willnot have to stopor shift
while on the slope. Follow the manufacturer's recommen-
dations for wheel weights or counter- weights to improve stability, Use extra care with grass catchers or other attachments. These can change the stabilifyof themachine.
Keep all movement on the slopes slow
and gradual. Do not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage the
blades and proceed slowly straight down the slope.
DO NOT:
Do net turn on slopes unlessneces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
Do not mow near drop-offs,ditches, or
embankments. The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Do not mow on wet grass. Reduced traction could cause sliding.
Do not try to stabilize the machine by
puttingyour foot on the ground.
Do not use grass catcher on steep
slopes.
3
Ill. CHILDREN
Tragic accidents can occur if the operator
is notalert to the presence of children. Children are often attracted to the
machine and the mowingactivity. Never assume that children will remain where
you last saw them.
Keep children out of the mowing area
and under the watchful care of another
respens_le adult.
Be alert and turn machine off ifchildren
enter the area.
Before and when backing, look behind and down for small children.
Never carry chiidren. They may fall off
and be seriously injured or interfere with safe machine operation,
Never allow children to operate the
machine.
Use extra care when approaching blind
corners,shrubs, trees, or other objects that may obscure vision.
IV, SERVICE
Use extra care in handting gasoline and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an open flame, such as a water heater.
Never run a machine inside a closed
area.
Keep nuts and bolts, especially blade attachment belts, tightand keep
equipment in good condition.
Never tamper with safety devices.
Check their proper operation regulady.
Keep machine free of grass, leaves, or
other debds build-up. Clean oilor fuel spillage. Allow machine to cool before
stodng.
Stop and inspectthe s_:tuipmentif you
strike an object. Repair, ifnecessary, before restarting.
Never make adjustments or repairs
with the engine running.
Grass catcher components are subject
to wear, damage, and deterioration,
which could expose movingparts or allow objectsto be thrown. Frequently
check components and replace with manufacturer's recommended pads,
when necessary.
Mower blades are sharp and can cut.
Wrap the blede(s) or wear gloves, and use extra caution when servicingthem,
Check brake operation frequently.
Adjust and service as required.
@@@@@
* Be sure the area isclear of other
people before mowing. Stop machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless abso-
lutely necessary. Always look down and behind before and while backing.
Never carry children. They may fall off
and be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful care of another
responsible adult.
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and down for small children.
Mow up and down slopes (15° Max),
not across.
Remove obstacles such as rocks, tree
limbs,etc.
Watch for holes, ruts,or bumps.
Uneven terrain could overturn the machine. Tall grass can hide obstacles,
4
Use slowspeed. Choose a low gear so that you will nothave to stop or shift
while on the slope.
Avoid startingor stoppingon a slope, it
tires lose traction, disengage the blades and procesd slowly straight down the slope.
If machine stopswhile going uphill,
disengage blades, shift into reverse
and back down slowly.
Do notturn on slopes unless neces-
sary, and then, turn slowly and gradu- ally downhill, if possible.
_bLook for thissymbol to point out importantsafety precautions. It means
CAUTIONIII BECOME ALERTnl YOUR SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent accidental starting when setting up, transpor'dng,adjusting or making repairs,
always disconnect spark plug wire and place wire where k cannot contact spark plug.
CAUTION: Do not coast down a hill
in neutral, you may lose control ofthe tractor.
A_k CAUTION: Tow onlythe attachments that are recommended by and comply
with specifications of the manufacturer of your tractor. Use common sense when towing. Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous. Tiros can lose traction with the ground and cause you to lose control of your tractor.
A_kWARNING: Engine exhaust, some of its constituents, and certain vehicle
components contain or emit chemicals known to the State of California to cause
cancer and birthdefects or other repro. ductive harm.
_WARNING: Battery posts,terminals and related accessories contain lead and
lead compounds, chemicals known to the State of California to cause cancer and
birth defects or other reproductive harm. Wash hands after handling.
5
PRODUCT SPECIFICATIONS GASOLINE 1.25 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR OiLTYPE SAE1OW30(above32°F)
API-SF-SJ): SAE5W-30(below32°F)
OIL CAPACITY: W/FILTER: 4.0 PINTS
W/OFILTER: 3.5 PINTS
SPARK PLUG: CHAMPION RC12YC
GAP: .040")
GROUND FORWARD: 5.5
SPEED(MPH): REVERSE: 2.4
TIRE FRONT: 14 PSI
REAR: 10 PSI
CHARGING 15 AMPS @ 3600 RPM SYSTEM:
BAI-rERY: AM P/HR: 30
MIN. CCA: 240 CASE SIZE: U1 R
BLADE BOLT 27-35 FT. LBS.
TORQUE:
CONGRATULATIONS on yourpurchase of a new tractor, It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily remedy, please contact a
Sears or other qualified service center. We have competent, wall-trained techni-
clans and the propertools to service or
repairthis tractor. Please read and retain thismanual. The
instructionswill enable you to assemble and maintain yourtractor properly. Always observe the =SAFETY RULES'.
REPAIR AGREEMENT
A Repair Agreement is available on this product. Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
Read and observe the safety rules.
Follow a regular schedule in maintain. ing, cadng for and using yourtractor.
Follow the instructionsunder =Mainte-
nance" and "Storage" sectionsofthis owner's manual.
_WARNING: This tractor is equipped with an intemal combustion engine and should not be used on or near any
unimproved forest-covered, brash- covered or grass-covered land unless the
engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is
used, it should be maintained in effective workingorder by the operator.
In the state of Califomia the above is required by law (Section 4442 ofthe Calitomia Public Resources Code).
Other states may have similarlaws. Federal laws apply on federal lands. A spark arrester for the muffler is available throughyour nearest Sears service center (See REPAIR PARTS sectionof this manual).
6
Steering
Wheel Insert
C)
Steering Wheel
(1) Large Flat Washer
Steering
Boot
(1) Hex Bolt3/8-16 x 1
(1) Lock
washer 3/8
(1) Locknut 5/16-18
_L Steering
Wheel Adapter
Seat
(_)(1) Washer
17/32 x 1-3/16 x 12
Keys
(1) Hex Bolt
5/16-t8 x 1-1/4
Steedng Extension Shaf_
Slope Sheet
(2)Keys
(1) Oil Drain Tube For Future Use
7
Video Cassette
Your new tractor has been assembled at the factory with exceptionof those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely.Use the
correcttools as necessary to insure proper tightness. Review the video cassette before you begin.
TOOLS REQUIRED FOR ASSEMBLY A socket wrench set willmake assembly
easier. Standard wrench sizes youneed are nsted below.
(1) 9/16' wrench (2) 1/2" wrench (1) Tire pressure (1) Utilityknife
gauge
When dghtor left hand is mentioned in this manual, it means, from your pointof view, when you are in the operating position (seated behind the steering
wheel). TO REMOVETRACTOR FROM
CARTON UNPACK CARTON
1. Remove all accessible loose parts and parts cartons from carton.
2. Cut, fromtop to bottom, along lines on all four comers of carton, and lay
panels flat.
3. Check for any additional loose parts or cartons and remove.
BEFORE REMOVINGTRACTOR
FROM SKID
ATrACH STEERINGWHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
1. Slide extension shaft onto lower
steedng shaft. Align mounting holes in extension and lower shafts and
install 5/16 hex boltand Iocknut. Tighten securely.
IMPORTANT: Tighten boltand nut securelyto 18-22 ft. Ibstorque.
2. Place tabs of steedng boot over tab slotsin dash and push down to
secure.
iNSTALL STEERING WHEEL
3. Positionfront wheels ofthe tractor so
they are pointing straight forward.
4. Remove steering wheel adapter from steering wheel and slide adapter onto
steedng shaft extension.
5. Position steedng wheel so cross bars are horizontal (leftto dght) and slide
inside boot and onto adapter.
6. Assemble large flat washer, 3/8 lock
washer, 3/8 hex bolt and lighten securely.
7. Snap steering wheel insert into center of steering wheel.
8. Remove protective materials from tractor hood and gdll.
IMPORTANT: Check for and remove any
staples in skid that may puncture tire where tractor is to roll off skid.
HOWTO SET UPYOURTRACTOR CHECK BATFERY
1. Lift seat pan to raised positionand
open battery box door.
NOTE: If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimumof one hour at 6-10 amps. (See "BA'I-I'ERY" in Maintenance section of this manual for charging
instructions).
8
Label
Batter Door
INSTALL SEAT
Adjust seat before tightening adjustment knob.
1. Remove adjustment knob end flat washer secudng seat to cardboard packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
3. Place seat on seat pan so head of shoulder belt is positioned over large slotted hole in pan.
4. Push down on seat to engage
shoulder bolt in slot and pull seat
towards rear of tractor.
5. Pivot seat and pan forward and
assemble adjustment knob end flat washer loosely. Do not tighten.
6. Lower seat into operating position and
sit in seat.
7. Slide seat until a comfortable position
is reached which allows you to press clutch/brake pedal all the way down.
8. Get off seat without moving its adjusted position.
9. Raise seat and tighten adjustment knob securely.
Seat
ShOulder Bolt
NOTE: You may now rollor drive your tractor off the skid. Follow the appropriate instruction belowto remove the tractor
from the skid. TO ROLLTRACTOR OFF SKID (See
Operation section for location and function of controls)
1. Press lift lever plunger and raise attachment liftlever to its highest
position.
2. Release parking brake by depressing clutch/brake pedal.
3, Place freewheel control in freewheel-
ing position to disengage transmis- sion (See =TO TRANSPORT" in the
Operation section of this manual).
4. Roll tractor forward off skid.
5. Remove banding holding deflector shield up against tractor.
TO DRIVETRACTOR OFF SKID (See
Operation section for location and
function of controls)
WARNING: Before starting, read
understand and follow a instructons n
the Operation section ofthis manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front oftractor isclear of other people and objects.
1. Be sure all the ebove assembly steps
have been completed.
2. Check engine oil level and fill fuel
tank with gasoline.
3. Place freewheel control in "transmis-
sion engaged" position.
4. Sit on seat in operating position, depress clutch/brake pedal and set
the parking brake.
5. Place motion controllever in neutral
(N) position.
6. Press liftlever plunger end raise
attachment liftlever to its highest
position.
7. Start the engine. After engine has started, move throttle controlto idle
position.
8. Release parking brake.
9. Slowly move the motion control lever forward and slowly drive tractor off
skid.
10.Apply brake to stop tractor,set parking brake and place motion control lever
in neutral position.
11.Tum ignition key to "OFF" position.
Continue with the instructionsthat follow.
9
INSTALLMULCHERPLATE
(If previously removed)
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over front of mower deck opening and slide into
place, as shown.
3. Hook frontlatch into hole on front of mower deck.
4. Hook rear latch into hole on back of mower deck.
_CAUTION: Do not remove deflector shield from mower. Raise and hold shield
when attaching mulcher plate and allow it to reston plate while in operation.
Mulcher
Shield
TO CONVERTTO BAGGING OR
DISCHARGING Simply remove mulaher plate and store in
a safe place. Your mower is now readyfor
discharging or installation of optional grass catcher accessory. NOTE: Itis not necessary to change
blades, The mulcher blades are de- signed for discharging and bagging also.
CHECKTIRE PRESSURE The tires on your tractor were overinflated
at the factoryfor shipping puq)oses.
Correcttire pressure is importantfor best
cutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS For best cutting results, mower housing
should be properly leveled. See =TO LEVEL MOWER HOUSING" inthe
Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the figuresthat are shown for replacing motion and mower blade drive
belts in the Service and Adjustments sectionof this manual. Verify that the
belts are routed correctly, 10
Plate
.arch
Hooks
CHECK BRAKE SYSTEM After you learn how to operate your
tractor,checkto see that the brake is propedy adjusted. See TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
V'CHECKLIST
Before you operate and enjoy your new
tractor,we wish to assure that you receive the best performance and satisfaction
from thisQuality Product.
Please review the following checklist: ,/'All assembly instructionshave been
completed.
.,/No remaining loose parts in carton. V"Battery is properly prepared end
charged. (Minimum 1 hour at 6 amps).
.,/-Seat is adjusted comfortablyand
tightened securely.
,/'All tirosare properly inflated. (For
shipping purposes, the tiros were ovednflated at the factory).
,/Be sure mower deck is propedyleveled
slde-to-slde/front-to-raar for best cutting
results. (Tires must be propady inflated
for leveling).
./-Check mower and ddve belts. Be sure
they are routed properly around pulleys and inside all belt keepers.
./Check widng. See that all connections
are still secure and wires are propedy clamped.
V"Before ddving tractor, be sure free-
wheel control is in drive position.
While learning how to use your tractor,
pay extra attention to the following importantitems:
V" Engine oil is at proper level. v"Fuel tank is filledwith fresh, clean,
regular unleaded gasoline.
./Become familiar with all controls - their
locationand function. Operate them before you start the engine.
v"Be sure brake system is in safe
operating condition.
V It is important to purge the transmission
before operating your tractor for the first time. Follow proper starting and transmission purging instructions (See
=TO START ENGINE" and "PURGE TRANSMISSION" in the Operation
section of this manual).
Thesesymbolsmayappearonyourtractororinliterature supplied withthe product.
Learn and understand their meaning.
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP t
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED
WARNING
LOCKED
LIGHT
MOWER LIFT
H L
A'i'rACHM ENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
_) ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
PARKING BRAKE
!
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(AutomaticModelsonly)
11
KNOWYOURTRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR Compare the illustrationswith your tractorto famiUadze yourself with the locations of
variouscontrolsand adjustments, Save this manual for future reference,
Attachment Ignition Switch Clutch
Light Switch
Lift
Ammeter ...... . / Lever
Plunger
Throttle/Choke Attachment Control LiftLever
Clutch/Brake Height Pedal Adjustment
Freewheel Control Parking Brake Lever
Motion Control Lever
Our tractors conform tothe safety standardsof theAmerican
NationalStandardsInstitute.
Indicator
AMMETER - Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments mounted to your tractor, ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck or other attachments mounted to your
tractor.
CLUTCWBRAKE PEDAL - Used for
declutching and braking the tractor and starting the engine.
MOTION CONTROL LEVER - Selects the
speed and direction of tractor.
IGNmON SWITCH - Used for starting and stopping the engine. LIFT LEVER PLUNGER - Used to release
attachment liftlever when changing its position.
LIGHT SWITCH - Turns the headlightson and off.
PARKING BRAKE LEVER - Locks clutch/ brake pedal intothe brake position.
THRO'I'FLE/CHOKE CONTROL - Used for starting and controllingengine speed.
FREEWHEEL CONTROL - Disengagages transmission for pushing
or slowlytowing the tractor with the engine off.
12
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.
HOWTO USEYOURTRACTOR
TO SET PARKING BRAKE Your tractor is equipped with an operator
presence sensing switch. When engine is running, any attempt by the operator to leave the seat withoutfirst settingthe
parkingbrake will shut offthe engine.
1. Depress clutch/brake pedal into full
"BRAKE" positionand hold.
2. Place parking brake laver in =EN- GAGEDI positionend release pressure from clutch/brake pedal.
Pedal should remain in =BRAKE" position. Make sure parking brake will
holdtractor secure.
Throttle/ AttachmentClutch Lever
Choke\ _ "Engaged"
_/Ignition Key
_'_ ,_:_ "Disengaged"
,,\\ r
BrakePedal"_-,_'=_'_'_-_Y--:V"Engaged"
Position
STOPPING MOWER BLADES -
To stop mower blades,move attach- ment clutch lever to =DISENGAGED"
position.
GROUND DRIVE.
To stop ground drive, depress clutch/ brake pedal intofull "BRAKE" position.
Move motion controllever to neutral (N)
position.
IMPORTANT: The motion control lever does not return to neutral (N) position
when the clutch/brake pedal is de- pressed.
ENGINE -
Move throttle control to slow position.
NOTE: Falure to move throttle control to slow position and allowing engine to idle
before stopping may cause engine to
"backfire'.
Turn ignitionkey to =OFP position and
remove key. Always remove key when leavingtractor to prevent unauthodzed use.
Never use choke to stop engine. IMPORTANT: Leaving the ignition switch in any position other than "OFF" will
cause the battery to be discharged,
(dead). NOTE: Under certain conditionswhen
tractor is standing idle with the engine
running, hotengine exhaust gases may cause "browning"of grass. To eliminate
this possibility,always stop engine when stoppingtractor on grass areas.
_ILCAUTION: A ways _op tractor com- pletely, as descdbei:l above, berore
leaving the operator's position;to empty grass catcher, etc.
TO USE THRO'n'LE CONTROL Always operate engine at full throttle.
Operating engine at less than full
throttle reduces the battery charging rate.
Full throttle offers the best bagging and
mower performance.
TO MOVE FORWARD AND
BACKWARD
The direction and speed of movement is controlled by the moron control lever.
1. Start tractor with motioncontrol lever in neutral (N) position.
2. Release parking brake.
3. Slowly move motioncontrol lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT The position of the attachment I_ lever
determines the cutting height.
Grasp lift lever.
Press plunger with thumb and move lever to desired position.
The cutting height range is approxi- mately 1-1/2 to 4". The heightsare
measured from the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the
cool season and to over 3 inches dudng hot months. Forhealthier and
better looking lawns, mow often and after moderate growth.
13
For best cuttingperformance, grass over 6 inches in height shouldbe
mowed twice. Make the first cut
relatively high; the second to desired
height.
TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted
when they are slightlyoff the ground when mower isat the desired cutting
height in operating position. Gauge wheels then keep the deck in proper
positionto help prevent scalping in most
terrain conditions.
NOTE: Adjust gauge wheels with tractor on a flat level surface.
1. Adjust mower to desired cutting height
(See "TO ADJUST MOWER CU'I-I'ING HEIGH'r' in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be assembled so they are slightlyoff the
ground. Install gauge wheel in appropriate hole with shoulder bolt,
3/8 washer, and 3/8-16 Icoknut and tighten securely.
3. Repeat for opposite side installing gauge wheel in same adjustment
hole.
3/8-16 Locknut
Wheel Mounting
Shoulder
Gaug*
TO OPERATE MOWER Your tractor is equipped with an operator
presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut offthe engine.
1. Select desired height of cut.
2. Start mower blades by engaging attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control. _, CAUTION: Do not operate the
mower without either the en#re grass
catcher, on mowers so equipped, or the deflector shield in place.
AttachmentClutchLever Attachemnt =pEnosgi#aogned*_ / LpiflosLitieVnerHigh
_ I_si_ion
_/ "X_ Deflector
SNeld
TO OPERATE ON HILLS
_I,CAUTION: Do notdrive up or down hills with slopes greater than 15° and do not ddve across any slope.
Choose the slowest speed before starting up or down hills.
Avoid stopping or changing speed on hills.
If slowingis necessary, move throttle control lever to slower position.
If stopping is absolutelynecessary, push clutch/Drake pedal quicklyto
brake position and engage parking brake.
Move motioncontrol lever to neutral (N) position.
IMPORTANT: The motion controllever does not returnto neutral (N) position
when the clutch/'orakepedal is de- pressed.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motioncontrol lever to slowest setting.
Make all rums slowly.
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling position. Free wheel control is located at
the rear drawbar of tractor.
1. Raise attachment liftto highest
position with attachment liftcontrol.
2. Pull freewheel control out and down
intothe slot and release so it is held in
the disengaged position.
Do not push or tow tractor at more than
two (2) MPH.
To reengage transmission, reverse
above procedure.
14
NOTE: To protect hoodfrom damage when transportingyour tractor on a truck
or a trailer, be sure hood is closed and secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER ATtACH- MENTS
Tow only the attachments that are
recommended by and comply with
specifications of the manufacturer ofyour tractor.Use common sense when towing.
Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor. BEFORE STARTINGTHE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory,already filled with summer weight oil.
1. Check engine oil with tractor on level ground.
2. Unthread and remove oil fill cap/ dipstick;wipe oil off. Reinssrt the dipstickintothe tube and rest oilfill cap on the tube. Do not thread the
cap ontothe tube. Remove and read oil level, if necessary, add oil until =FULL" mark on dipstickis reached.
Do not ovedill.
* For cold weather operationyou should
change oil foreasier starting (See "OIL VISCOSITY CHART" inthe Mainte-
nance sectionof this manual).
To change engine oil,see the Mainte-
nance sectionin this manual.
ADD GASOLINE
Fillfuel tank. Use fresh, clean, regular
unleaded gasoline With a minimum of
87 octane. (Use of leaded gasoline will increase carbon and lead oxide
depositsand reduce valve life). Do not mix oilwith gasoline. Purchase fuel in quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help insure good cold weather starting. AWARNING: Experience indicatesthat alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic
gas can damage the fuel system of an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer. Drainthe gastank, start the engine and let it run untilthe fuel lines and carburetor are empty. Use fresh fuel next season. Sea Storage Instructionsfor
additional information. Never use engine
or carburetor cleaner products in the fuel tank or permanent damage may occur.
_,CAUTION: Filltobottom of gastank filler neck. Do notoverfill. Wipe off any spilled oil or fuel. Do not store, spillor
use gasoline near an open flame.
TO START ENGINE
When startingthe engine forthe firsttime or if the engine has run out of fuel, it will take extra crankingtime to move fuel from
the tank to the engine.
1. Be sure freewheel controlis in the
transmission engaged position.
2. Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
3. Place motion controllever in neutral (N) position.
4. Move attachment clutchto =DiSEN-
GAGED" position.
5. Move throttle control to choke position. NOTE: Before starting, read the warm and cold starting procedures below.
6. Insert key Into ignitionand rum key
clockwise to =START" positionand
release key as soonas engine starts. Do not run starter continuouslyfor more than fifteen seconds per minute. If the engine does not startalter
several attempts, move throttle control
to fast position, wait a few minutes and try again, if engine stilldoes not start,
move the throttle controlback to the choke position and retry.
15
WARM WEATHER STARTING (50° F end above)
7. When engine starts, move the throttle
control to the fast position. The attachments and ground drive
can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING ( 50° F and
below)
8. When engine starts, allow engine to
runwith the throttle control in the
choke position until the engine runs
roughly,then move throttle control to
fact position.This may require an engine warm-up period from several
secondsto several minutes, depend- ing on the temperature.
AUTOMATIOTRANSMISSION WARM UP Before drivingthe unit in cold weather,
the transmission should be warmed up as
follows:
1. Be sure the tractor is on level ground.
2. Place the motion control lever in neutral, Release the parking brake
and let the clutch/brake slowly return to operating position.
3. Allow one minutefor transmission to warm up. This can be done during
the engine warm up period.
The attachments can also be used
duringthe engine warm-up pedod after
the transmission has been warmed up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the Service and Adjustments section of this
manual.
PURGETRANSMISSION
_QI,CAUTION: Never engage or disen- gage freewheel lever while the engine is
running. To ensure proper operation and perfor-
mance, it is recommended that the transmission be purged before operating
tractor for the first time.This procedure will
remove any trapped air inside the
transmission which may have developed dudng shipping of your tractor.
IMPORTANT: Shouldyour transmission
require removal for service or replace-
ment, it should be purged after reinstalla- tion before operatingthe tractor.
1. Place tractor safely on level surface with engine off and parking brake set.
2. Disengage transmission by placing
freewheel control in freewheeling
position(See "TO TRANSPORT" in
this sect=onof manual).
3. Sittingin the tractor seat, start engine. After the engine is running, move throttlecontrol to slow position. With
motioncontrol lever in neutral (N) position, slowly disengage clutch/
brake pedal.
4. Move motion control lever to full forward position and hold for five (5)
seconds. Move lever to full reverse position and holdfor five (5) seconds.
Repeat this procedure three (3) times.
NOTE: Duringthis procedurethere willbe no movement of drivewheels. The air is
being removed from hydraulicdrive syctem.
5. Move motion control lever to neutral
(N) position. Shut- off engine and set parking brake.
6. Engage transmission by placing
freewheel control in drivingposition (See "TO TRANSPORT" in thissection of manual).
7. Sitting in the tractor seat, start engine.
After the engine Is running, move throttlecontrolto haft(1/2) speed. With
motioncontrol lever in neutral (N) position, slowly disengage clutch]
brake pedal.
8. Slowly move motion control lever forward, after the tractor moves
approximately five (5) feet, slowly move motion control lever to reverse
position. After the tractor moves approximately five (5) feet ratum the motioncontrol lever to the neutral (N) position. Repeat this procedure with
the motion control lever three (3) times.
Yourtractor is now purged and now ready for normal operation.
16
MOWINGTIPS
Mower should be pmpedy leveled for best mowing performance. See =TO
LEVEL MOWER HOUSING" in the Service and Adjustments section of this
manual.
The left hand side of mower should be
used for trimming.
Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in e more even distribu- tion of clippingsand more uniform
cutting.
When mowinglarge areas, start by turningto the dght so that clippingswill
discharge away from shrubs, fences, driveways, etc. After one ortwo
munds, mow In the opposite direction making left hand turns untDfinished.
If grass Isextremely tall, itshould be
mowed twice to reduce load and possible fire hazard from dried clip-
pings. Make firstcut relativelyhigh; the second to the desired height.
Do notmow grass when if is wet. Wet
grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.
Always operate engine at full throttle
when mowing to assure better mowing performance and pmpor discharge of
material. Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as
the quality of cut desired.
When operating attachments, select a
groundspeed that will suitthe terrain and give best performance of the attachment being used.
MULCHING MOWINGTIPS
IMPORTANT: For best performance, keep mower housing free of built-up
grass and trash. Clean after each use.
The special mulchingblade will recut
the grass clippings many times and
reduce them insize so that as they fall
onto the lawn they will disperse into the grass end not be noticed. Also, the
mulched grass will biodegrede quickly
to provide nutdants for the lawn.
Always mulch with your highest engine (blade) speed as this will provide the best recurringaction ofthe blades.
Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and interferes with the mulchingaction.
The best time to mow your lawn isthe early aftemoon. At this time the grass
has dried and the newly cut area will
not be exposed to the directsun.
For best results,adjustthe mower cutting height so that the mower cuts off
onlythe top one.third of the grass blades. For extremely heavy mulching, reduce your width of cut on each pass and mow slowly.
Certain types of grass and grass
conditions may require that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow across or perpendicu-
larto the first cut path,
Change your cutting pattern from week
to week. Mow northto south one week then change to east to west the next
week. This will help prevent matting and graining of the lawn.
17
MAINTENANCESCHEDULE
FILL IN DATES AS YOU COMPLETE REGULAR SERVICE
_eck BrakJOpemdon li/
Ch_k Tim Pre_su_
Check Opemtor presence and
C;lack for Loose Fa_fa_em I1_
S_a_eplac* _ Blades
Lubrk_on Chart
CheckBaltor_Lm_)
Clean IBa_ry _d Tirmlnals Check Tra_t_x_e Cool_ AdJ,JstBtado Bait(s) T_sk_
Ad_ Moron Driw_s) Tms_n
Ch_k Engl.e Oil Letel I_
ChangeEng_eOil
Clean AirFilter Claan Ak Screen
Inspe_ Muffler/Spark _r
F_p_==_1 Fllm¢(h"equlpp_l) ¢_sanEn_s Cao_ Fins
ReplaceSperkPlug
Rep_ Air Filter Paper Cartridge Replaca Fuel Filter
ERVICE DA*IIES
I*/
J, v'
v', v' I/
V,
,/
v',
/,
v'
v',
i/,
!v'
I/,
v'
el.Notn_ulr_mle_lpp_r_ ,,_lh_,_*letee_-'_ be,u_wy.
GENERAL RECOMMENDATIONS The warranty on this tractordoes not cover
itemsthat have bean subjected to operator abuse or negligence. To receivefullvalue from the warranty,operatormust maintain
tractoras instructedinthis manual. Some adjustments will need to be made
periodically to properlymaintain your
tractor. All adjustments inthe Service and
Adjustmentssection of this manual should
be checked at least once each season.
Once a year you should replace the spark plug, clean or rePlace air filter,and
check blades andbelts for wear, A new
spark plug and clean air filter assure proper air-fuel mixtureand help your engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation. 3, Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
LUBRICATION CHART
Spindle_
-- _)Spindle
z_ ,";_I
_gront_"_ :::'====
Bearing '_PL---------..---
_)Engine" ,-_' I I
(_SAE 30 or 10w30 MOTOR OIL
•)Refer TO Maintenance "ENGINE"Section
IMPORTANT: Do not oil or grease the _ivot points which have special nylon
earings. Viscous lubricants will attract
dust and dirtthat will shortenthe life of the self-lubdcatin_ bearings. If you feel
they must be lubncated, use only a dry,
powdered graphite type lubricant
sparingly.
18
'_nt Wheel
Zerk
ngZerk
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