Craftsman 917272061 Owner’s Manual

RN°

16.0 HP

ELECTRIC START 42" MOWER

AUTOMATIC

LAWN TRACTOR

Model No.

917.272061

• Safety

• Assembly ° Operation

• Maintenance ° Repair Parts

CAUTION:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Sears, Roebuck and Co., Hoffman Estates, II 60179

Visit our Craftsman website:www.sears,com!craftsman

For answers to your questions about this product,Call:

1-800-659-5917

Sears Craftsman Help Line 5 am - 5 pro, Mon - Sat

Warranty...............................................2

SafetyRules.........................................3

ProductSpecJfications..........................6

Assembly..............................................8

Operation............................................11

Maintenance.......................................18

MaintenanceSchedule......................18

ServiceandAdjustments....................23

Storage...............................................29

Troubleshooting.................................30

RepairParts........................................34

PartsOrdering.....................BackCover

LIMITEDTWOYEARWARRANTYONCRAFTSMANRIDINGEQUIPMENTPARTS Fortwo(2)yearsfromthedateofpurchase,ifthisCraftsmanRidingEquipmentis

maintained,lubricatedandtunedupaccordingtotheinstructionsintheowner's manual,Searswillrepairorreplace,freeofcharge,anypartsfoundtobedefectivein materialorworkmanship.Warrantyserviceisavailablefreeofchargebyreturningyour CraftsmanridingequipmenttoyournearestSearsServiceCenter.In-homewarranty

serviceisavailablebutatripchargewillapply.Thiswarrantyappliesonlywhilethis

productisintheUnitedStates. ThisWarrantydoesnotcover:

• Expendableitemswhichbecomewornduringnormaluse,suchasblades,spark plugs,aircleaners,beltsandoilfilters.

• Tirereplacementorrepaircausedbypuncturesfromoutsideobjects,suchas nails,

thorns, stumps, or glass.

• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.

° Repairs necessary because of operator negligence, including but not limited to,

electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions con-

tained in the owner's manual.

• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami- nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its

purchase date.

• Riding equipment used for commercial or rental purposes. A product is "used for

commercial purpose" if is used for any purpose other than single family household

dwellings or in usage where profit is made.

LIMITED 90 DAYWARRANTY ON BATTERY For ninety (90) days from date of purchase, if any battery included with this riding

equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge. Warranty service is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center. In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.

TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME

This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.

Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179

IMPORTANT:Thiscuttingmachineis capable of amputating hands and feet and

throwing objects. Failure to observe the following safety instructions could result in

serious injury or death.

i.GENERAL OPERATION

• Read, understand, and follow all instructionsin the manual and on the

machine before starting.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked

up and thrownby the blade.

• Be sure the area is clear of other people before mowing. Stop machine if anyone

enters the area.

° Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not point itat anyone. Do not operate the mower without either

the entire grass catcher or the guard in

place.

• Slow down before turning.

- Never leave a running machine

unattended. Always turn off blades, set

parking brake, stop engine, and remove

keys before dismounting. ° Turn off blades when not mowing. ° Stop engine before removing grass

catcher or unclogging chute.

• Mow only in daylight or good artificial

light.

• Do not operate the machine while under

the influence of alcoholor drugs. ° Watch for traffic when operatingnear or

crossing roadways.

• Use extra care when loading or unload-

ing the machine into a trailer or truck.

• Data indicates that operators, age 60

years and above, are involvedin a large

percentage of riding mower-related

injuries. These operators should

evaluate their abiJity to operate the riding

mower safely enough to protect them-

selves and others from serious injury.

• Keep machine free of grass, leaves or other debris build-up which cantouch hot exhaust / engine parts and bum. DO

not allow the mower deck to plow leaves or other debris which can cause build-

up to occur. Clean any oil or fuel spillage before operating or storing the

machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss-of- control and tipover accidents, which can re-

sult in severe injury or death. All slopes

require extra caution. If you cannot back up

the slope or if you feel uneasy on it, do not

mow it.

DO:

• Mow up and downslopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Taft

grass can hide obstacles.

° Use slow speed. Choose a low gear so

that you will not have to stop or shift while on the slope.

• Follow the manufacturer's recommenda- tionsfor wheel weights or counter-

weights to improve stability.

° Use extra care with grass catchersor

other attachments. These can change

the stability of the machine.

° Keep all movement on the slopes slow

and gradual Do not make sudden changesin speed or direction.

• Avoid starting or stopping on a slope. If

tires lose traction, disengage the blades and proceed slowly straight down the

slope.

DO NOT: o Do not turn on slopes unless necessary,

and then, turn slowly and gradually downhill, if possible.

° Do notmow near drop-offs, ditches, or

embankments. The mower could suddenly turn over if a wheel is over the

edge of a cliff or ditch, or if an edge

caves in+

• Do not mow on wet grass. Reduced

tractioncould cause sliding.

• Do not try to stabilize the machine by

putting your foot on the ground.

• Do not use grass catcher on steep

slopes.

IlLCHILDREN

Tragic accidents can occur if the operator

isnot alert to the presence of children.

Children are often attracted to the machine and the mowing activity. Never

assume that children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another

responsible adult.

• Be alert and turn machine off if children enter the area.

• Before and when backing, look behind and down for small children.

• Never carry children. They may fall off and be seriously injuredor interfere with safe machine operation.

° Never allow children to operate the

machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects

that may obscure vision.

IV. SERVICE

• Use extra care in handling gasoline

and other fuels. They are flammable and vapors are explosive.

-Use only an approved container.

-Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do

not smoke.

-Never refuel the machine indoors.

- Never store the machine or fuel

container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area.

• Keep nuts and bolts, especially blade attachment bolts, tight and keep

equipment in good condition.

• Never tamper with safety devices.

Check their proper operation regularly,

• Keep machine free of grass, leaves, or

other debris build-up, Clean oil or fuel spillage. Allow machine to cool before

storing.

• Stop and inspect the equipment if you strike an object. Repair, if necessary,

before restarting.

• Never make adjustments or repairs

with the engine running.

• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts,

when necessary.

• Mower blades are sharp and can cut.

Wrap the blade(s) or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently.

Adjust and service as required.

° Be sure the area is clear of other

people before mowing, Stop machine if anyone enters the area.

• Never carry passengers or children even with the blades off.

• Do not mow in reverse unless abso- lutely necessary. Always look down

and behind before and while backing.

° Never carry children. They may fall off

and be seriously injured or interfere with safe machine operation.

° Keep children out of the mowing area

and under the watchful care of another

responsible adult,

• Be alert and turn machine off if children enter the area.

• Before and when backing, took behind and down for small children.

° Mow up and down slopes (15° Max),

not across.

° Remove obstacles such as rocks, tree

limbs, etc.

° Watch for holes, ruts, or bumps,

Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed, Choose a low gear so that you will not have to stop or shift

while on the slope.

• Avoid starting or stopping on a slope. If tires lose traction, disengage the

blades and proceed slowly straight

down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless neces- sary, and then, turn slowly and gradu- ally downhill, if possible.

_lbLook for this symbol to point out

important safety precautions. It means

CAUTION!H BECOMEALERT!!! YOUR

SAFETY IS INVOLVED.

CAUTION: In orderto prevent

accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and place wire where it cannot contact spark plug.

CAUTION: Do not coast down a hill

in neutral, you may lose control of the tractor.

CAUTION: Tow only the attachments

that are recommended by and comply

with specifications of the manufacturer of your tractor. Use common sense when

towing. Operate only at the lowest possible speed when on a slope. Too

heavy of a load, while on a slope, is dangerous. Tires can lose traction with the ground and cause you to lose control of your tractor.

_IbWARNING: Engine exhaust, some of

its constituents, and certain vehicle components contain or emit chemicals

known to the State of California to cause

cancer and birth defects or other repro- ductive harm.

_IbWARNING: Battery posts, terminals and related accessories contain lead and

lead compounds,chemicals known to the

State of California to cause cancer and birthdefects or other reproductiveharm.

Wash hands after handling.

PRODUCT SPECIFICATIONS

GASOLINE 1.25 GALLONS CAPACITY UNLEADED AND TYPE: REGULAR

OILTYPE SAE 10W30(above32°i=)

API-SF-SJ): SAE5W-30 (below32°F)

OIL CAPACITY: W/FILTER: 4.0 PINTS

WiOFILTER: 3.5 PINTS

SPARK PLUG: CHAMPION RC12YC

GAP: .040")

GROUND FORWARD: 5.5

SPEED(MPH): REVERSE: 2.4

TIRE FRONT: 14 PSI

REAR: 10 PSI

CHARGING 15 AMPS @ 3600 RPM

SYSTEM: BATTERY: AMP!HR: 30

MIN. CCA: 240 CASE SIZE: U1 R

BLADE BOLT 27-35 FT. LBS. TORQUE:

CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manufactured to give

you the best possible dependability and

performance. Should you experience any problem you

cannot easily remedy, please contact a

Sears or other qualified service center.

We have competent, weIFtrained techni- cians and the proper tools to service or

repair this tractor. Please read and retain this manual. The

instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES%

REPAIR AGREEMENT

A Repair Agreement is available on this product. Contact your nearest Sears

store for details.

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

° Follow a regular schedule in maintain-

ing, caring for and using your tractor.

• Follow the instructionsunder "Mainte- nance" and "Storage" sections of this

owner's manual.

,_WARNING: This tractor isequipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush- covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), Ifa spark arrester is

used, it should be maintained in effective

working order by the operator.

In the state of California the above is required by law (Section 4442 of the

California Public Resources Code). Other states may have similar laws.

Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest Sears service center (See REPAIR PARTS section of

this manual).

Steering

Wheel Insert

II,"HII

Steering Wheel

iiiiill ii i

(1) Large Flat Washer

Boot

Steerin_

(1) Hex Bolt

3/8-16 x 1

(1) Lockwasher 3/8

(1) Locknut

5/16-18

_ Steering

(1) Washer

@ 17/32 x 1-3/16 x 12

Wheel Adapter

Gauge

(_(1) Knob

ii ,lll l ii

Keys

(1) Hex Bolt

5/16-18 x 1-1/4

= Steering

Extension

Shaft

,"""llllll

Slope Sheet

(2) Keys

For Future Use

ill iiiiiiiiiiiiiiiiiillli

Video Cassette

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness. Review the video cassette before

you begin.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 9/16" wrench (1) Pliers

__--_-_ Large Flat

Insert

(2) 1/2" wrench (1) Utilityknife (1) Tire pressure gauge When right or left hand is mentioned in this manual, it means, from your point of view, when you are inthe operating position (seated behind the steering

wheel),

SteeringWheel

BOOt

.Tabs

TO REMOVE TRACTOR FROM

CARTON

Ada_

UNPACK CARTON

1. Remove all accessible loose parts

//_xtension Shaft

and parts cartons from carton.

2. Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

3. Check for any additional loose parts or cartons and remove.

BEFORE REMOVING TRACTOR

5/16 Locknut/ / _-_._. "5/16 HexBolt

Lower ' ""

Steering _ , Shaft ; ""- Tab

"_:--.. "- -';/i' S_'ots

FROM SKID

ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND

BOOT

1. Slide extension shaft onto lower

steering shaft. Align mounting holes in extension and lower shafts and

install 5/16 hex bolt and Iocknut.

Tighten securely. IMPORTANT: Tighten bolt and nut securely to 18-22 ft. Ibs torque.

2. Place tabs of steering boot over tab

slots in dash and push down to

secure.

INSTALL STEERING WHEEL

3. Position front wheels of the tractor so

they are pointing straight forward.

4. Remove steedng wheel adapter from steering wheel and slide adapter onto

steering shaft extension.

5. Position steering wheel so cross bars

6. Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

7. Snap steering wheel insert into center of steering wheel

8. Remove protective materials from tractor hood and grill.

IMPORTANT: Check for and remove any staples in skid that may puncture tire

where tractor is to roll off skid.

HOW TO SET UPYOUR TRACTOR CHECK BATTERY

1. Lift seat pan to raised positionand open battery box door.

NOTE: If this battery is put into service

after month and year indicated on label

(label located between terminals) charge

battery for minimum of one hour at 6-10 amps. (See "BA'I-FERY" in Maintenance section of this manual for charging instructions).

are horizontal (left to right) and slide inside boot and onto adapter.

Seat

Label

Terminal

INSTALL SEAT Adjust seat before tighteningadjustment

knob,

1. Remove adjustment knob and flat washer securing seat to cardboard

packing and set aside for assembly of seat to tractor.

2. Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.

3. Place seat on seat pan so head of shoulder bolt is positionedover large slotted hole in pan.

4. Push down on seat to engage shoulder bolt in slot and pull seat

towards rear of tractor.

5. pivot seat and pan forward and assemble adjustment knob and flat

washer loosely. Do not tighten.

6. Lower seat into operating position and sit in seat.

7. Slide seat until a comfortable position Is reached which allows you to press clutch/brake pedal all the way down.

8. Get off seat without moving its adjusted position.

9. Raise seat and tighten adjustment knob securely.

Seat

Bolt

Fiat Wa_!

NOTE: You may now roll or drive your tractor off the skid, Follow the appropriate

instructionbelow to remove the tractor

from the skid. TO ROLL TRACTOR OFF SKID (See

Operation section for location and

function of controls)

1. Press lift lever pJunger and raise attachment lift ]ever to its highest position.

2. Release parking brake by depressing clutch/brake pedal.

3. Place freewheel control in freewheel- ing position to disengage transmis-

sion (See 'q'O TRANSPORT" in the Operation section of this manual),

4. Roll tractor forward off skid.

5. Remove banding holding deflector

shield up against tractor.

TO DRIVE TRACTOR OFF SKID (See

Operation section for location and function of controls)

,_ WARNING: Before starting,read, understandand follow all instructions in

the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be

sure the area in front of tractor is clear of other people and objects.

1. Be sure all the above assembly steps have been completed,

2. Check engine oil level and fill fuel

tank with gasoline.

3, Place freewheel control in "transmis-

sion engaged" position.

4. Sit on seat in operating position,

depress clutch/brake pedal and set the parking brake.

5. Place motion control lever in neutral (N) position.

6. Press lift lever plunger and raise

attachment lift lever to its highest

position.

7. Start the engine. After engine has

started, move throttle controlto idle position.

8. Release parking brake.

9. Slowly move the motion control ]ever

forward and slowly drive tractor off skid.

10.Apply brake to stop tractor, set parking

brake and place motion control lever in neutral position.

11.Turn ignition key to "OFF" position.

Continue with the instructions that follow.

INSTALL MULCHER PLATE

(If previously removed)

1. Raise and hold deflector shield in upright position.

2. Place front of mulcher plate over front of mower deck opening and slide into

place, as shown.

3. Hook front latch into hole on front of mower deck.

4. Hook rear latch into hole on back of mower deck.

_,CAUTION: Do not remove deflector shield from mower. Raise and hold shield

when attaching mulcher plate and allow it

to rest on plate whale in operation.

Deflec Shield

TO CONVERT TO BAGGING OR

DISCHARGING

Simply remove mulcher plate and store in

a safe place. Your mower is now ready for discharging or installation of optional grass catcher accessory. NOTE." It is not necessary to change

blades, The mulcher blades are de- signed for discharging and bagging also.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated

at the factory for shipping purposes.

Correct tire pressure is important for best cutting performance.

• Reduce tire pressure to PSi shown in "PRODUCT SPECIFICATIONS" section of this manual.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be propedy leveled. See "TO LEVEL MOWER HOUSING" inthe

Service and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF

ALL BELTS See the figures that are shown for

replacing motionand mower blade drive

belts inthe Service and Adjustments section of this manual. Verify that the

belts are muted correctly.

Mulcher

Rate

Latch Hooks

CHECK BRAKE SYSTEM

After you learn howto operate your tractor,check to see that the brake is

properlyadjusted. See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual,

,/'CHECKLIST

Before you operate and enjoy your new tractor, we wish to assure that you receive

the best performance and satisfaction from this Quality Product,

Please review the following checklist: v"All assembly instructions have been

completed.

,/No remaining loose parts in carton. ,/Battery is properly prepared and

charged, (Minimum 1 hour at 6 amps).

v" Seat is adjusted comfortably and

tightened securely.

,/All tires are properly inflated. (For

shipping purposes, the tires were overinflatedat the factory),

J Be sure mower deck is properly leveled

side-to-side!front-to-rear for best cutting results. (Tires must be properly inftated for leveling).

,/Check mower and drive belts, Be sure

they are routed properly around pulleys

and inside all belt keepers.

,I Check wiring. See that all connections

are still secure and wires are properly clamped.

,,,"Before driving tractor, be sure free-

wheel control is in drive position. While learning how to use your tractor, pay extra attention to the following

important items:

v" Engine oil is at proper level. ,/Fuel tank isfilled with fresh, clean,

regular unleaded gasoline.

,/Become familiar with all controls- their

location and function. Operate them

before you start the engine.

J Be sure brake system is in safe

operating condition.

,/It is importantto purge the transmission

before operating your tractor for the first time. Follow properstarting and transmission purging instructions (See

"TO START ENGINE" and "PURGE

TRANSMISSION" anthe Operation

section of this manual).

Thesesymbolsmayappearonyourtractororinliteraturesuppliedwiththeproduct.

Learnandunderstandtheirmeaning.

BATTERY CAUTION OR REVERSE FORWARD SLOW

WARNING

FAST

ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON

FUEL CHOKE MOWER HEIGHT PARKING BRAKE

_r_ R N H

ATTACHMENT REVERSE NEUTRAL HIGH

CLUTCH ENGAGED

IGNITION CLUTCH DISENGAGED

A-n'ACHMENT

KEEP AREA CLEAR SLOPE HAZARDS

LOCKED

(SEE SAFETY RULES SECTION)

OVER TEMP

LIGHT

UNLOCKED

L _®_I

LOW PARKING BRAKE

MOWER LIFT

DANGER, KEEP HANDS AND FEET AWAY

FREE WHEEL

(Automatic Models only)

KNOW YOUR TRACTOR READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR TRACTOR

Compare the illustrationswith your tractor to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference.

Throttle/Choke Control

CIutch/Brake Pedal

Freewheel

Control

Attachment Clutch

Ammeter Lever \_

Ignition Switch

Light Switch

j Lever

Parking Brake Lever

Motion Control

Lever

Our tractorsconform to the safety standards of the

American National Standards Institute.

Lift

Plunger

Attachment

Lift Lever

Height

Adjustment

Indicator

AMMETER - Indicates charging (+) or discharging (-) of battery.

ATTACHMENT CLUTCH LEVER - Used

to engage the mower blades, or other

attachments mounted to your tractor. ATTACHMENT LIFT LEVER - Used to

raise, lower, and adjust the mower deck

or other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for deciutching and braking the tractor and

starting the engine. MOTION CONTROL LEVER - Selects the

speed and direction of tractor.

IGNITION SWITCH - Used for starting and stopping the engine.

LIFT LEVER PLUNGER - Used to release

attachment lift lever when changing its position.

LIGHT SWITCH - Turns the headlights on

and off.

PARKING BRAKE LEVER - Locks clutch/

brake pedal into the brake position. THROTTLE/CHOKE CONTROL- Used for starting and controlling engine speed.

FREEWHEEL CONTROL-

Disengagages transmission for pushing or slowly towing the tractor with the engine off.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shietds while operating your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over

spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE

Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the operator to leave the seat without firstsetting the

parking brake witl shut off the engine.

1. Depress clutch/brake pedal into full "BRAKE" position and hold.

2. Place parking brake lever in "EN- GAGED" position and release pressure from clutch/brake pedal,

Pedal shoutd remain in "BRAKE"

position. Make sure parking brake will hold tractor secure.

Throttle/ Attachment Clutch Lever Choke _ _ "Engaged"

_-___...__ _/Ignition Key

Clu_" _',._'_./.Pa rkingBrake BrakePedat_-. "_"_+__-_-_+_-+:y "Engaged"

_'\ I_,_ _.._:_ Position.+p

"Dseng g a" Lever

Position

STOPPING

MOWER BLADES o

• To stop mower blades,move attach-

ment clutch lever to "DISENGAGED"

position.

GROUND DRIVE-

° To stop ground drive, depress clutch/

brake pedal into full "BRAKE" position.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever does not return to neutral (N) position

when the ciutch/brake pedal is de-

pressed. ENGINE -

• Move throttle control to stow position.

NOTE: Failure to move throttle control to

slow position and allowing engine to idle

before stopping may cause engine to

"backfire". , Turn ignitionkey to "OFF" position and

remove key. Always remove key when leaving tractor to prevent unauthorized

use.

"__'_,_/ "Disengaged"

° Never use choke to stop engine.

IMPORTANT: Leaving the ignitionswitch

inany position otherthan "OFF" will

cause the battery to be discharged,

(dead).

NOTE: Under certain conditions when tractor is standing idle with the engine

running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

A.C.AUTION: AI.waysstop trqctorcom- pletely,as aescnDea above, oerore leaving the operator's position; to empty

grass catcher, etc. TO USE THRO1TLE CONTROL

Always operate engine at full throttle.

• Operating engine at less than full

throttle reduces the battery charging

rate.

• Full throttle offers the best bagging and

mower performance.

TO MOVE FORWARD AND BACKWARD

The direction and speed of movement is controlled by the motion control lever.

1. Start tractor with motion control lever

in neutral (N) position,

2. Retease parking brake.

3. Slowlymove motion control lever to desired position.

TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever

determines the cutting height.

• Grasp lift lever.

° Press plunger with thumb and move

lever to desired position,

The cutting height range is approxi- mately 1-1/2 to 4". The heights are

measured from the ground to the blade tip with the engine not running. These

heights are approximate and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

• The average lawn should becut to approximately 2-1/2 inches during the

cool season and to over 3 inches during hot months. For healthier and

better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in height should be

mowed twice. Make the first cut relatively high; the second to desired

height.

TO ADJUST GAUGE WHEELS

Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position. Gauge

wheels then keep the deck in proper

position to help prevent scalping in most

terrain conditions.

NOTE: Adjust gauge wheels with tractor

on a flat level surface.

1. Adjust mower to desired cutting height

(See "TO ADJUST MOWER CU'F['ING HEIGHT" in the Operation section of

this manual).

2. With mower in desired height of cut position, gauge wheels should be

assembled so they are slightly off the ground. Install gauge wheel in

appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and

tighten securely.

3. Repeat for opposite side installing

gauge wheel in same adjustment hole.

3/8-16 "___'%., ""'-x

Bra_'¢_-_'_ _"J" Shoulder

;_z_washer1/_ _J._ .//Bolt

GaugeWheel/ _ ",_eJ"

TO OPERATE MOWER

Your tractor is equipped with an operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.

1. Select desired height of cut.

2. Start mower blades by engaging attachment clutch control.

TO STOP MOWER BLADES - disengage attachment clutch control.

_J_ CAUTION: Do not operate the mower without either the entire grass

catcher, on mowers so equipped, or the

deflector shield in place.

Attachment Clutch Lever Attachemnt "Engaged" Lever High

Positk Position

Deflector Shield

TO OPERATE ON HILLS

&CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle

control lever to slower position.

• If stopping is absolutely necessary,

push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move motion control lever to neutral (N) position.

IMPORTANT: The motion control lever

does not return to neutral(N) position when the clutch/brake pedai is de-

pressed.

• To restart movement, slowly release

parking brake and clutch/brake pedal.

• Slowly move motion control lever to

slowest setting.

• Make all turns slowly.

TO TRANSPORT

When pushing or towing your tractor, be sure to disengage transmission by placing freewheel control in freewheeling

position. Free wheel control is located at the rear drawbar of tractor.

1. Raise attachment lift to highest

position with attachment lift control.

2. Pull freewheel control out and down into the slot and release so it is held in

the disengaged position.

° Do not push or tow tractor at more than

two (2) MPH.

• To reengage transmission, reverse above procedure.

NOTE: To protect hood from damage when transporting your tractor on a truck

or a trailer, be sure hood is closed and secured to tractor. Use an appropriate means of tying hood to tractor (rope, cord,

etc.).

TOWING CARTS AND OTHER ATTACH- MENTS

Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Too heavy of a load, while on a slope, is dangerous, -17rescan lose traction with the ground and cause you to lose control

of your tractor.

BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL

The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

1. Check engine oil with tractor on level ground.

2. Unthread and remove oil fill cap/ dipstick; wipe oil off, ReInsert the

dipstick into the tube and rest oilfill cap on the tube. Do not thread the cap onto the tube. Remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached.

Do not overfill.

• For cold weather operation you should

change oilfor easier starting (See "OIL VISCOSITY CHART" in the Mainte-

nance section of this manual).

• To change engine oil, see the Mainte-

nance section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular

unleaded gasoline with a minimum of 87 octane, (Use of leaded gasoline

will increase carbon and lead oxide deposits and reduce valve life). Do not

mix oil with gasoline, Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.

IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh, clean winter grade gasoline to help

insure good cold weather starting. AWARNING: Experience indicates that alcohol blended fuels (called gasohol or

using ethanol or methanol) can attract

moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an

engine while in storage. To avoid engine problems,the fuel system should be

emptied before storage of 30 days or longer. Drain the gas tank, start the

engine and let it run until the fuel lines and carburetor are empty. Use fresh fuel

next season. See Storage Instructions for additional information, Never use engine or carburetorcleaner products in the fuel tank or permanent damage may occur.

_CAUTION: Fill to bottom of gas tank filler neck, Do not overfill. Wipe off any

spilled oil or fuel, Do not store, spill or

use gasoline near an open flame. TO START ENGINE

When starting the engine for the first time

or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position,

2. Sit on seat in operating position, depress clutch!brake pedal and set parking brake.

3. Place motion control lever in neutral

(N) position.

4. Move attachment clutch to "DISEN-

GAGED" position.

5. Move throttle control to choke position. NOTE; Before starting, read the warm and cold starting proceduresbelow, 6, Insert key into ignition and turn key

clockwiseto "START" position and

release key as soon as engine starts. Do not run starter continuously for more than fifteen seconds per minute.

Ifthe engine does not start after several attempts, move throttle control to fast position, wait a few minutes and try again, If engine still does not start,

move the throttle control back to the choke position and retry,

WARM WEATHER STARTING (50° F and above) 7, When engine starts, move the throttle

controlto the fast position.

• The attachments and ground drive can now be used. If the engine does not

accept the load, restart the engine and allow it to warm up for one minute

using the choke as described above.

COLD WEATHER STARTING ( 50° F and below)

7. When engine star[s, allow engine to run with the throttle control in the

choke position until the engine runs roughly, then move throttle control to fast position. This may require an engine warm-up period from several seconds to several minutes, depend- ing on the temperature.

AUTOMATIC TRANSMISSION WARM UP Before driving the unit in cold weather,

the transmission should be warmed up as follows:

1. Be sure the tractor is on level ground.

2. Place the motion control lever in neutral. Release the parking brake

and let the clutch/brake slowly return to operating position.

3. Allow one minute for transmission to warm up. This can be done during

the engine warm up period.

• The attachments can also be used

during the engine warm-up period after the transmission has been warmed up.

NOTE: Ifat a high altitude (above 3000

feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to

be adjusted for best engine performance, See 'q'O ADJUST CARBURETOR" inthe

Service and Adjustments section of this

manual.

PURGE TRANSMISSION

_IlbCAUTION: Never engage or disen-

gage freewheel lever while the engine is running.

To ensure proper operation and perfor-

mance, it is recommended that the

transmission be purged before operating tractor for the first time. This procedure will

remove any trapped air inside the transmission which may have developed

during shipping of your tractor. IMPORTANT: Should your transmission require removal for service or replace- ment, it should be purged after reinstalla-

tion before operating the tractor.

1. Place tractor safely on level surface with engine off and parking brake set,

2. Disengage transmission by placing freewheel control in freewheeling

position (See 'q'o TRANSPORT" in this section of manual).

3. Sitting in the tractor seat, start engine. After the engine is running, move

throttle control to slow position. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

4. Move motion control lever to full

forward position and hold for five (5) seconds. Move lever to full reverse

position and hold for five (5) seconds.

Repeat this procedure three (3) times.

NOTE: During this procedure there will be

no movement of ddve wheels. The air is being removed from hydraulic ddve

system.

5. Move motion control lever to neutral (N) position. Shut- off engine and set

parking brake.

6. Engage transmission by placing

freewheel control in driving position

(See 'q'O TRANSPORT" in this section

of manual).

7. Sitting in the tractor seat, start engine.

After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N)

position, slowly disengage clutch/ brake pedal.

8. Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly

move motion control lever to reverse

position. After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3)

times.

Your tractor is now purged and now ready for normal operation.

MOWING TIPS ° Mower should be propedy leveled for

bestmowing performance. See 'TO LEVEL MOWER HOUSING" in the

Service and Adjustments section of this manual.

o The left hand side of mower should be

used for trimming,

• Drive so that clippings are discharged onto the area that has been cut. Have

the cut area to the rightof the tractor. This wilt result in a more even distribu-

tion of clippings and more uniform cutting,

° When mowing large areas, start by

turning to the right so that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the opposite direction making left hand turns until finished.

° If grass isextremely tail, it should be

mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height,

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

• Always operate engine at full throttle

when mowing to assure better mowing

performance and proper discharge of material. Regulate ground speed by

selecting a low enough gear to give the

mower cutting performance as we]l as

the quality of cut desired.

• When operating attachments, select a ground speed that wi]l suit the terrain

and give best performance of the attachment being used.

MULCHING MOWING TIPS IMPORTANT: For best performance,

keep mower housing free of built-up

grass and trash. Clean after each use.

• The special mulching blade will recut the grass clippingsmany times and reduce them in size so that as they fail onto the lawn they witl disperse into the grass and not be noticed. Also, the mulched grass will biodegrade quickly to provide nutrients for the lawn, Always mulch with your highest engine (blade) speed as this will provide the

best recutting action of the blades.

• Avoid cutting your lawn when it is wet,

Wet grass tends to form clumps and

interferes with the mulching action.

The best time to mow your lawn is the

eady afternoon. At this time the grass has dried and the newly cut area will not be exposed to the direct sun.

• For best results, adjust the mower

cutting height so that the mower cuts off only the top one-third of the grass blades. For extremely heavy mulching,

reduce your width of cut on each pass and mow slowly,

° Certain types of grass and grass

conditions may require that an area be mulched a second time to completely

hide the clippings. When doing a second cut, mow across or perpendicu- lar to the first cut path.

• Change your cuttingpattern from week

to week. Mow north to south one week then change to east to west the next

week. This wilt help prevent matting and graining of the lawn.

Max 1/3"

MAINTENANCE SCHEDULE

FILL IN DATES AS YOU COMPLETE

REGULARSERV|CE SERVICE

Check Brake Operation Check Tire Pressure If V'

Check Opetater Presence and

T InterlockSysler_s V'

R CheckfoxLooseF,_e_e.e= V' I/7 V'

Sharpen!Rep, lace

A Mower Blades _4

T Lubdca_onC,_rt ...... II/' I/

0 Check Battery Level

R CJean Baller¢ and Terrninals , if _ .......

Check T!aneaxle Coaling ........ I_ .....

Adjust Blade Belt(s) Ten.stee V*s

Adjust Me,ion Drive Belt,s) Tension V_s

ilUl n l

Check Engine Oil Level If V'

ch_._0eE,ginooil V',,._ V'

E Clean Air Fillet' _=

N i Ctea_ Air Screen V _2 i

|n,p_ au_erlSparkArrest; V'

Replace Oil Filter (I[ equipped) .... _.= .....

Clean Eng!n e Cooling Fins !_z

Replace Spark Plug If tk _

Replace Air Filter Paper Car'_ridge .... V*_

Replace Fuel Filer V p

1.Changemor_ofteP.whenopemti_gundsraheavyloador_h_mb_e_ttempsxat=_o 5-1teqUJp_Bdwi_haejustabf_t_y_.t_ra,

2 - Se_ mo re o_en whet, _perati_g in dir_ or dLIsty _orV3ilJ_n_. 6 * N_I i_3_i_ed if equipped with m_]nl_na._:_-fre8 ba_e_, 8 * If equippe_ with _]I _ill_t. change oil eve_ 58 bourn, 7 * _ghten f_ent axle pivot bolt to 35 _tAi_, tr_'(im_m, 4 - Replace bl_e= rr_ olin whe_ mo_g in .=_ndy so_L Do r_t _vePJg_l_n_

GENERAL RECOMMENDATIONS The warranty onthistractordoes not cover

items that have been subjected to operator abuse or negligence. To receive full value

, ,H .....

LUBRICATION CHART

Spindle

Zerk Zerk

from the warranty, operator must maintain

tractor as instructed in this manual.

Some adjustments will need to be made

periodically to properly maintain your

tractor.

(£Front Wheel

Bearing

Zerk

All adjustments in the Service and Adjustments section of this manual should

be checked at least once each season.

@Engine

• Once a year you should replace the spark plug, clean or replace air filter, and

check blades and belts for wear. A new spark plug and clean air filter assure

proper air-fuel mixture and help your engine run better and last longer.

BEFORE EACH USE

1. Check engine oil level.

2. Check brake operation.

3. Check tire pressure.

4. Check operator presence and interlock systems for proper operation.

5. Check for loose fasteners.

_)General Purpose Grease

(_)Refer to Maintenance "ENGINE" section

IMPORTANT: Do not oil or grease the pivot points which have special nylon

bearings. Viscous lubricants will attract dust and dirt thatwill shorten the life of

the self-lubricating bearings. If you feel they must be lubricated, use only a dry,

powdered graphite type lubricant sparingly.

Bearing Zerk

TRACTOR Always observe safety rules when

performing any maintenance.

BRAKE OPERATION Iftractor requires more than six (6) feet

stopping distance at high speed in

highestgear, then brake must be ad-

justed. (See 'fro ADJUST BRAKE" inthe Service and Adjustments section of this

manual).

TIRES ° Maintain proper air pressure in alt tires

(See "PRODUCT SPECIFICATIONS" section ofthis manual).

• Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber.

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant

may be purchased from your local parts dealer. Tire sealant also prevents tire dry

rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are working properly. Ifyour tractor does not function as described, repair the problem immediately. ° The engine should not start unless the

brake pedal is fully depressed and attachement clutch control is in the

disengaged position.

• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any

attempt by the operator to leave the

seat should shut off the engine.

• The attachment clutch should never operate unless the operator is in the

seat.

BLADE CARE

For best results mower blades must be kept sharp. Replace bent or damaged

blades.

BLADE REMOVAL

1. Raise mower to highest positionto

allow access to blades.

2. Remove hex bolt, lock washer and flat

washer securing blade.

3. Install new or resharpened blade with

trailing edge up towards deck as shown.

IMPORTANT: Toensure properassembly, center hole in blade must align with star

on mandrel assembly.

4. Reassemble hex bolt, lockwasher and flat washer in exact order as

shown.

5. Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: Blade bolt is grade 8 heat treated.

TrailingEdgeUp ._ j

"_. Blade Center ]_'_/'_\

*A Grade8 heattreated boltcanbeidentified

TO SHARPEN BLADE NOTE: We do not recommend sharpen-

ing blade - but if you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An unbalanced blade will

cause excessive vibration and eventual damage to mower and engine.

° The blade can be sharpened with a file

• To check blade balance, you will need

NOTE; Do not use a nail for balancing

blade. The lobes of the center hole may appear to be centered, but are not.

• Slide blade on to an unthreaded

_--Hex Bolt (Grade)*'La'&

bysixlineson the bolthead,

or on a grinding wheel. Do not attempt to sharpen while on the mower.

a 5/8" diameter steel bolt, pin, or a cone balancer. (When using a cone bal- ancer, follow the instructions supplied with balancer.)

portion ofthe steel bolt or pin and hold the boft or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal position. If either end of

the blade moves downward, sharpen the heavy end until the blade is

balanced.

5/8""_B__ e

Center Hole

MandrelAssembly

BATTERY

Your tractor has a battery charging system which is sufficient for normal use. How-

ever, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean, ° Keep battery bolts tight,

• Keep small vent holes open.

• Recharge at 6-10 amperes for 1 hour. NOTE: The original equipment battery on

your tractor ismaintenance free. Do not

attempt to open or remove caps or covers.

Adding or checking level of electrolyte is

not necessary.

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and

terminals can cause the battery to "leak" power.

1. Open battery box door,

2. Disconnect BLACK battery cable first then RED battery cable and remove

battery from tractor.

3. Rinse the battery with plain water and

dry.

4. Clean terminals and battery cable ends with wire brush until bright.

5. Coat terminals with grease or petro- leum jelly.

6. Reinstall battery (See "REPLACING BATTERY" in the SERVICE AND

ADJUSTMENTS section of this manual).

V-BELTS

Check V-belts for deterJoration and wear after t00 hours of operation and replace

if necessary. The belts are not adjustable.

Replace belts if they begin to slip from

wear.

TRANSAXLE COOLING

The transmission fan and cooling fins

should be kept clean to assure proper

cooling.

Do not attempt to clean fan or transmis- sion while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean

transaxie.

• Inspect cooling fan to be sure fan

blades are intact and clean.

• Inspect cooling fins for dirt, grass

clippings and other materials. To

prevent damage to seals, do not use compressed air or high pressure sprayer to clean cooling fins.

TRANSAXLE PUMP FLUID

The transaxle was sealed at the factory and fluid maintenance is not required for

the life of the transaxle. Should the transaxle ever leak or require servicing,

contact your nearest authorized service center/department.

ENGINE LUBRICATION

Only use high qualitydetergent oil rated with API service classification SF-SJ.

Select the oil's SAE viscosity grade according to your expected operating temperature.

Change the oil after every 50 hours of operation or at least once a year if the

tractor is not used for 50 hours in one

year.

Check the crankcase oil level before starting the engine and after each eight

(8) hours of operation. Tighten oil fill cap/

dipstick securely each time you check the

oil level. TO CHANGE ENGINE OIL Determine temperature range expected

before oil change. All oil must meet API service classification SF-SJ,

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container. 1, Remove oil fill cap/dipstick. Be careful

not to allow dirt to enter the engine when changing oil.

2. Remove yellow cap from end of drain

valve and installthe drain tube onto the fitting.

and

Locked Position

Closed 1

OilDrainValve

Drain Tube

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